Tool for submerged-arc welding of large cylinders of different specifications
By designing tooling for large cylinders, the problem of high-altitude operations in large cylinder welding is solved, flexible welding operations and safe platform fixation are achieved, and welding efficiency and safety are improved.
Patent Information
- Application Number
- CN202422624909.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The welding of large cylinders involves the problem of high-altitude operations, and submerged arc automatic welding cannot be used directly. Conventional operating platforms do not meet the welding conditions, resulting in unsafe and inconvenient construction.
A tooling for large cylinders of different specifications is designed, including a mounting plate and a working platform. The working platform can be flexibly adjusted and fixed through a sliding connection and a pin connection of a positioning cylinder. Combined with a slide groove and pulley structure, the stability and safety of the platform are ensured.
It improves the flexibility and efficiency of welding operations, enhances work stability and safety, and adapts to the welding needs of cylinders of different specifications.
Smart Images

Figure CN223338584U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding tooling, in particular to a tooling for submerged arc welding of large cylinders of different specifications. Background Art
[0002] In the thermal power industry, large cylinders are widely used, including circulating water pipes, boilers, and heat exchangers. Welding these large cylinders is a significant undertaking, but due to factors such as high-altitude working and the curved surface of the circumferential seam, submerged arc welding (SAW) cannot be used directly. Conventional operating platforms do not meet the welding requirements, resulting in unsafe and inconvenient construction. Utility Model Content
[0003] The purpose of the utility model is to provide a tool for submerged arc welding of large cylinders of different specifications, to solve the above-mentioned technical problems, to facilitate welding operations, to improve operational flexibility and efficiency, and to enhance work stability and safety.
[0004] The utility model is realized through the following technical solutions: a tool for submerged arc welding of large cylinders of different specifications, including a mounting plate for connecting a lifting platform, a working platform horizontally slidably connected to the mounting plate and extending out of the mounting plate, a locking cylinder is provided on the mounting plate, and a plurality of positioning cylinders cooperating with the locking cylinder are provided on the working platform, and the positioning cylinder is connected to the locking cylinder by a pin.
[0005] Furthermore, a slide groove is provided under the working platform, a slide rail is provided on the mounting plate, pulleys are respectively installed on both sides of the slide rail, and the pulleys abut against the upper and lower ends of the inner wall of the slide groove.
[0006] Preferably, a limit plate is provided at one end of the slide groove for abutting against the end of the slide rail for limiting the extension of the working platform, and the other end of the slide groove is connected to a support wheel for contacting the outer wall of the cylinder.
[0007] Preferably, the pulleys are arranged in a plurality and staggered up and down along the length direction of the slide rail.
[0008] Preferably, the cross section of the chute is C-shaped, and the chute opening faces downward.
[0009] Furthermore, the working platform is provided with guardrails.
[0010] The utility model has at least the following advantages and beneficial effects: by horizontally slidingly setting a working platform that can extend out of the mounting plate on the mounting plate connected to the lifting platform, the working platform can be adjusted in the vertical and horizontal directions, which is suitable for welding large cylinders of different specifications, facilitates welding operations, improves operational flexibility and efficiency, and is connected by a pin of the positioning cylinder and the locking cylinder to ensure the fixation of the working platform, thereby improving work stability and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0012] Figure 1 This is a schematic diagram of the operation of a tool for submerged arc welding of large cylinders of different specifications provided by the utility model;
[0013] Figure 2 This is a schematic diagram of the structure of a tooling for submerged arc welding of large cylinders of different specifications provided by the utility model;
[0014] Figure 3 This is a schematic diagram of the sliding connection between the mounting plate and the working platform in a tooling for submerged arc welding of large cylinders of different specifications provided by the utility model;
[0015] Figure 4 This is a schematic diagram of the connection between the slide rail and the slide trough in a tooling for submerged arc welding of large cylinders of different specifications provided by the utility model;
[0016] Icons: 1-mounting plate, 11-locking cylinder, 12-slide rail, 13-pulley, 2-working platform, 21-positioning cylinder, 22-slide groove, 23-limiting plate, 24-support wheel, 25-guardrail. DETAILED DESCRIPTION
[0017] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0019] Example
[0020] like Figure 1-4As shown, in this embodiment, a tool for submerged arc welding of large cylinders of different specifications is mainly disclosed, which has a simple and reliable structure and includes a mounting plate 1 for connecting a lifting platform, a working platform 2 which can be extended out of the mounting plate 1 and is horizontally slidably connected to the mounting plate 1, a locking cylinder 11 is provided on the mounting plate 1, and a plurality of positioning cylinders 21 cooperating with the locking cylinder 11 are provided on the working platform 2, and the positioning cylinder 21 is connected to the locking cylinder 11 by a latch; it should be noted that when welding the cylinder, auxiliary equipment is usually used to stabilize the lying cylinder; the mounting plate 1 is connected to an existing lifting platform, such as an electric lifting platform vehicle. When in use, the tool is lifted to a suitable height by the lifting platform, and then the working platform 2 is horizontally slid so that the working platform 2 extends above the cylinder or extends and overlaps the outer wall of the cylinder, which is convenient for submerged arc welding operations, and the latch passes through the positioning cylinder 21 and is inserted into the locking cylinder 11 to achieve horizontal position fixation of the working platform 2, ensuring the stability and safety of the operation, and can adapt to the welding requirements of cylinders of different specifications and sizes, thereby improving operational flexibility.
[0021] Furthermore, in specific implementation, Figure 3 、 4 As shown, a slide groove 22 is provided under the above-mentioned working platform 2 provided in the embodiment of the present invention, a slide rail 12 is provided on the mounting plate 1, and pulleys 13 are respectively installed on both sides of the slide rail 12, and the pulleys 13 are abutted against the upper and lower ends of the inner wall of the slide groove 22; preferably, the cross-section of the slide groove 22 is C-shaped, and the opening of the slide groove 22 faces downward. Specifically, the pulley 13 is wrapped inside the slide groove 22, and the upper and lower ends of the inner wall of the slide groove 22 are abutted against the pulley 13. On the one hand, the working platform 2 can slide smoothly, and on the other hand, it can effectively prevent the working platform 2 from extending outward and overturning, thereby improving the stability and safety of the working platform 2.
[0022] Preferably, one end of the slide groove 22 is provided with a limit plate 23 that abuts against the end of the slide rail 12 to limit the extension of the work platform 2, so as to avoid safety hazards caused by excessive displacement and ensure safety during operation; the other end of the slide groove 22 is connected to a support wheel 24 for contacting the outer wall of the cylinder. On the one hand, when the work platform 2 is extended, it can overlap with the cylinder to play a supporting role and avoid the work platform 2 from being bent and deformed by force. On the other hand, when the work platform 2 retracts, the support wheel 24 is supported downward and outward, and can abut against the mounting plate 1 or the end of the slide rail 12 to play a retraction limit role.
[0023] Preferably, the pulleys 13 are arranged in a plurality and staggered up and down along the length of the slide rail 12, so that the force is evenly distributed and the service life of the device is extended.
[0024] Furthermore, in specific implementation, Figure 1 、 2As shown, the above-mentioned working platform 2 provided in the embodiment of the present utility model is provided with a guardrail 25; during operation, the operator needs to tie the safety belt to the guardrail 25 to prevent the operator from accidentally falling during the operation, thereby increasing the safety protection during the welding operation.
[0025] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A tool for submerged arc welding of large cylinders of different specifications, comprising a mounting plate (1) for connecting a lifting platform, characterized in that: A working platform (2) that can extend out of the mounting plate (1) is horizontally slidably connected to the mounting plate (1); a locking cylinder (11) is provided on the mounting plate (1); and a plurality of positioning cylinders (21) that cooperate with the locking cylinder (11) are provided on the working platform (2); the positioning cylinders (21) are connected to the locking cylinder (11) via latches.
2. A tool for submerged arc welding of large cylinders of different specifications as claimed in claim 1, characterized in that: A slide groove (22) is provided under the working platform (2), a slide rail (12) is provided on the mounting plate (1), pulleys (13) are respectively installed on both sides of the slide rail (12), and the pulleys (13) are in contact with the upper and lower ends of the inner wall of the slide groove (22).
3. A tool for submerged arc welding of large cylinders of different specifications as claimed in claim 2, characterized in that: One end of the slide groove (22) is provided with a limit plate (23) that abuts against the end of the slide rail (12) for limiting the outward extension of the working platform (2), and the other end of the slide groove (22) is connected to a support wheel (24) for contacting the outer wall of the cylinder.
4. A tool for submerged arc welding of large cylinders of different specifications as claimed in claim 2, characterized in that: The pulleys (13) are arranged in a plurality and staggered up and down along the length direction of the slide rail (12).
5. The tooling for submerged arc welding of large cylinders of different specifications as claimed in claim 2, characterized in that: The cross section of the slide groove (22) is C-shaped, and the opening of the slide groove (22) faces downward.
6. A tool for submerged arc welding of large cylinders of different specifications as claimed in claim 1, characterized in that: The working platform (2) is provided with a guardrail (25).