Photovoltaic cell series welding device

By setting an adjustable limit component in the photovoltaic cell string welding device, the problem of insufficient conveyor belt limit is solved, and effective limit of the photovoltaic cell component and improvement of welding quality are achieved.

CN223338693UActive Publication Date: 2025-09-16ZHEJIANG BEYONDSUN GREEN ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422766462.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing photovoltaic cell assembly conveyor belt has a limited limiting effect, which causes the photovoltaic cell assembly to be unable to remain in a straight line, affecting the welding quality and the practicality of the device.

Method used

A photovoltaic cell string welding device including a limit assembly is designed. The photovoltaic cell assembly on the conveyor belt is adjusted and limited by setting a limit assembly that can be telescoped back and forth to ensure that it remains in a straight line during the transmission process.

Benefits of technology

The limiting effect of photovoltaic cell modules of different sizes is improved, the welding quality is ensured, and the practicality and welding efficiency of the device are improved.

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Abstract

The utility model discloses a photovoltaic cell series welding device which comprises a base, a transmission assembly is installed on the upper portion of the base, a plurality of limiting assemblies are installed on the two sides of the transmission assembly, each limiting assembly comprises a plurality of installation blocks connected with the side face of the transmission assembly, and a first motor is installed on the side face of each installation block. A mounting groove is formed in each group of mounting blocks, a threaded rod is mounted in each group of mounting groove, limiting rods are mounted on the two sides of the threaded rod in each group of mounting groove, a sliding block is mounted in each group of mounting groove, a fixing rod is mounted on the surface of each group of sliding block, and a rotating roller is rotationally mounted on the outer arc surface of each group of fixing rod; according to the photovoltaic cell assembly limiting device, the photovoltaic cell assembly is limited through the limiting assembly capable of moving back and forth to be adjusted, a good limiting effect can be achieved on photovoltaic cell assemblies of different sizes, and the practicability of the whole device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of string welding devices, in particular to a photovoltaic cell string welding device. Background Art

[0002] The string soldering process is the process of connecting individually welded solar cells in series, one by one, according to the number required by the process. This process is particularly important in the production of solar panels, as the number and weight of solar cells are large, making temperature control in the constant temperature chamber difficult. If the string soldering process is unqualified, it will lead to uneven temperatures of the solar cells, thus affecting the power generation effect. The implementation of the string soldering process relies on the photovoltaic string soldering machine, which is the core equipment of the photovoltaic module packaging production line. It is used to connect the solar cells in series to obtain high voltage, while ensuring that the cells are tightly connected to achieve efficient photoelectric conversion. The photovoltaic string soldering machine is mainly composed of an automatic feeding system, a solder ribbon processing system, a welding system, and a cell preheating system. With the development of technology, the string soldering process is also constantly upgrading, such as the transition from busbar to busbar-free, which has brought new space and challenges to the development of photovoltaic string soldering machines.

[0003] According to the authorization announcement number CN 212420158 U, a string welding device for photovoltaic cell modules is disclosed, which relates to the technical field of string welding devices. The utility model includes a base, on which a conveying mechanism, a string welding machine and a film laminating device are provided. The conveying mechanism is provided with a conveying roller, and the outer surface of the conveyor belt is fixed with a baffle at intervals. Two limit seats symmetrical with respect to the conveyor belt are fixed on the upper surface of the base. The tops of the two limit seats are rotatably engaged with a driving rod, and two buffer wheels symmetrical with respect to the conveyor belt are fixed on the driving rod. The tops of the limit seats are rotatably engaged with a rotating shaft, and a buffer baffle is fixed to the top of the rotating shaft. The bottom of one end of the buffer baffle is connected to the top of the limit seat by a torsion spring, and the buffer baffle can cooperate with the baffle. The utility model pushes the battery module through the baffle, and adjusts the position of the battery module through the cooperation of the buffer baffle, the baffle and the auxiliary wheel to ensure that the grid lines in the battery module are aligned with the position of the welding strip, thereby ensuring the welding efficiency of the string welding machine.

[0004] The above patent has the following problems during use: the limiting seat on the side of the conveyor belt has limited limiting effect on the photovoltaic cell assembly, and the photovoltaic cell assembly cannot always be kept in a straight line, which affects the subsequent welding of the photovoltaic cell assembly and reduces the practicality of the device. Therefore, a new photovoltaic cell string welding device is now needed. Utility Model Content

[0005] The purpose of the utility model is to provide a photovoltaic cell string welding device, which adjusts and limits the photovoltaic cell components on the conveyor belt by setting a reciprocating limit component to solve the technical problems mentioned in the background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A photovoltaic cell string welding device comprises a base, a transmission component is installed on the upper part of the base, and a plurality of limit assemblies are installed on both sides of the transmission component;

[0008] The limiting assembly includes several groups of mounting blocks connected to the side of the transmission assembly, a first motor is installed on the side of each group of mounting blocks, a mounting groove is opened inside each group of mounting blocks, a threaded rod is installed inside each group of mounting grooves, and limiting rods are installed on both sides of the threaded rod inside each group of mounting grooves, a sliding block is installed inside each group of mounting grooves, a fixed rod is installed on the surface of each group of sliding blocks, a rotating roller is rotatably installed on the outer arc surface of each group of fixed rods, and a fixing buckle is installed on the top of each group of fixed rods.

[0009] Preferably, the transmission assembly includes several groups of support plates connected to the base, two groups of conveying platforms are installed on the upper parts of the several groups of support plates, and several groups of connecting rods are installed in the middle parts of the two groups of conveying platforms.

[0010] Preferably, rotating wheels are rotatably installed at both ends of each group of the conveying platforms, and anti-deflection conveyor belts are installed outside every two groups of rotating wheels.

[0011] Preferably, a second motor is installed at the bottom of a group of the conveying platforms, and the output end of the second motor passes through the support plate key and is connected to the first rotating shaft.

[0012] Preferably, a placement box is installed on the side of a group of the conveying platforms, and a first gear is installed at the end of the first rotating shaft passing through the placement box.

[0013] Preferably, a second gear is installed on the side surface of the first gear located inside the placement box, and the first gear is meshed with the second gear.

[0014] Preferably, a second rotating shaft is installed through the middle of the second gear, and four groups of bearings are installed through the middle of the second rotating shaft through the two groups of conveying platforms.

[0015] Preferably, a gantry is installed on the upper part of the base, and a circular groove is provided on the upper surface of the gantry.

[0016] Preferably, a hydraulic press is installed inside the circular groove, and a hydraulic rod is installed at the output end of the hydraulic press.

[0017] Preferably, a connecting plate is installed at the bottom of the hydraulic rod, and a string welding machine is installed at the bottom of the connecting plate.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The second motor is started to drive the threaded rod to rotate, and the sliding block slides inside the installation groove opened in the installation block, so that the fixed rod and the rotating roller move toward the transmission device to limit the photovoltaic cell assembly on the transmission belt. This device limits the photovoltaic cell assembly through a limiting assembly that can be moved back and forth and adjusted. It can play a good limiting role for photovoltaic cell assemblies of different sizes, thereby improving the practicality of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a partial structural diagram of the utility model;

[0022] Figure 3 This is a schematic diagram of the disassembly of the storage box structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the disassembly of the limit component structure of the utility model;

[0024] Figure 5 This is a schematic diagram of the disassembly of the gantry structure of the utility model.

[0025] In the figure: 1. Base; 2. Transmission component; 201. Support plate; 202. Conveyor platform; 203. Connecting rod; 204. Rotating wheel; 205. Anti-deviation conveyor belt; 206. Second motor; 207. First rotating shaft; 208. Placement box; 209. First gear; 210. Second gear; 211. Second rotating shaft; 212. Bearing; 3. Limiting component; 31. Mounting block; 32. First motor; 33. Mounting slot; 34. Threaded rod; 35. Limiting rod; 36. Sliding block; 37. Fixed rod; 38. Rotating roller; 39. Fixed buckle; 4. Gantry; 5. Circular slot; 6. Hydraulic press; 7. Hydraulic rod; 8. Connecting plate; 9. Stringer. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1 and 5 The utility model provides a photovoltaic cell string welding device, comprising a base 1, a transmission component 2 is installed on the upper part of the base 1, and a plurality of limit components 3 are installed on both sides of the transmission component 2;

[0028] The limiting assembly 3 includes several groups of mounting blocks 31 connected to the side of the transmission assembly 2, and a first motor 32 is installed on the side of each group of the mounting blocks 31. A mounting groove 33 is opened inside each group of the mounting blocks 31, and a threaded rod 34 is installed inside each group of the mounting grooves 33. A limiting rod 35 is installed on both sides of the threaded rod 34 inside each group of the mounting grooves 33, and a sliding block 36 is installed inside each group of the mounting grooves 33. A fixing rod 37 is installed on the surface of each group of the sliding blocks 36. A rotating roller 38 is rotatably installed on the outer arc surface of each group of the fixing rods 37, and a fixing buckle 39 is installed on the top of each group of the fixing rods 37.

[0029] In this embodiment, if Figure 1 As shown, the transmission component 2 includes several groups of support plates 201 connected to the base 1, two groups of conveying platforms 202 are installed on the upper part of the several groups of support plates 201, and several groups of connecting rods 203 are installed in the middle part of the two groups of conveying platforms 202. The support plates 201 are used to support the conveying platforms 202, and the connecting rods 203 are used to connect the two groups of conveying platforms 202 together, so that the anti-deflection conveyor belt 205 on the conveying platform 202 can transmit the photovoltaic cell components, thereby improving the practicality of the entire device.

[0030] In a further preferred embodiment, Figure 2 As shown, rotating wheels 204 are rotatably installed at both ends of each group of the conveying platforms 202, and anti-deflection conveyor belts 205 are installed on the outside of every two groups of rotating wheels 204. The rotating wheels 204 at both ends of the conveying platforms 202 are used to rotate the anti-deflection conveyor belts 205. Through the cooperation of the rotating wheels 204 and the anti-deflection conveyor belts 205, the photovoltaic cell components are facilitated to be transported, thereby improving the practicality of the entire device.

[0031] Further, such as Figure 3 As shown, a second motor 206 is installed at the bottom of a group of the conveying platforms 202, and the output end of the second motor 206 passes through the support plate 201 and is key-connected to a first rotating shaft 207. The second motor 206 at the bottom of the conveying platform is started, and the second motor 206 drives the first rotating shaft 207 to rotate, and drives the first gear 209 inside the placement box 208 to rotate, thereby driving the second gear 210 to rotate, so that the second rotating shaft 211 rotates on the bearing 212, and drives the rotating wheel 204 to rotate, so that the anti-deflection conveyor belt 205 can rotate normally to transport the photovoltaic cell components. Through the cooperation of the above components, the practicality of the entire device is improved.

[0032] Preferably, Figure 3As shown, a placement box 208 is installed on the side of a group of the conveying platforms 202, and the end of the first rotating shaft 207 passes through the placement box 208 and is installed with a first gear 209. The placement box 208 on the side of the transport platform 202 is used to place the first gear 209 and the second gear 210 to protect the safety of the first gear 209 and the second gear 210. The first rotating shaft 207 is connected to the first gear 209. When the first rotating shaft 207 rotates, it will drive the first gear 209 to rotate, which is convenient for subsequent transport components to transport the photovoltaic cell components and improve the practicality of the device.

[0033] In this embodiment, if Figure 3 As shown, a second gear 210 is installed on the side of the first gear 209 inside the placement box 208. The first gear 209 is engaged with the second gear 210 to start the second motor 206. The first rotating shaft 207 will drive the first gear 208 to rotate. Since the first gear 209 is engaged with the second gear 210, the first gear 209 will drive the second gear 210 to rotate, which is convenient for subsequent transportation components to transport the photovoltaic cell components and improve the practicality of the device.

[0034] In a further preferred embodiment, Figure 2 As shown, a second rotating shaft 211 is installed through the middle of the second gear 210, and four groups of bearings 212 are installed on the middle of the second rotating shaft 211 through two groups of conveying platforms 202. The second rotating shaft 211 installed in the middle of the second gear 210 passes through the rotating wheel 204 and the conveying platform 202. When the second gear 210 rotates, the second rotating shaft 211 will drive the rotating wheel 204 to rotate, so that the anti-deflection conveyor belt 205 rotates accordingly, and the anti-deflection conveyor belt 205 drives the photovoltaic cell assembly to be transferred to the rear-end string welding machine for string welding.

[0035] Further, such as Figure 5 As shown, a gantry 4 is installed on the upper part of the base 1, and a circular groove 5 is provided on the upper surface of the gantry 4. The circular groove 5 provided on the upper part of the gantry 4 on the upper part of the base 1 is used to accommodate a hydraulic press 6. The gantry 4 supports the hydraulic press 6, and the hydraulic press 6 can be fixed on the upper part of the anti-deviation conveyor belt 205, which is convenient for subsequent welding of the photovoltaic cell assembly.

[0036] In addition, if Figure 5 As shown, a hydraulic press 6 is installed inside the circular groove 5, and a hydraulic rod 7 is installed at the output end of the hydraulic press 6. A hydraulic rod 7 is installed at the bottom of the hydraulic press 6 inside the circular groove. The hydraulic rod 7 is used to connect the bottom stringer 9. Through the cooperation of the hydraulic press 6 and the hydraulic rod 7, the stringer 9 can move up and down on the anti-deviation conveyor belt 205 for welding, thereby improving the practicality of the device.

[0037] It is worth noting that if Figure 5As shown, a connecting plate 8 is installed at the bottom of the hydraulic rod 7, and a stringer 9 is installed at the bottom of the connecting plate 8. The connecting plate 8 at the bottom of the hydraulic rod 7 is used to connect the stringer 9 to the hydraulic rod 7, which facilitates the lifting and welding of the stringer 9 and improves the practicality of the device.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic cell string welding device, comprising a base (1), characterized in that: A transmission component (2) is installed on the upper part of the base (1), and a plurality of groups of limit components (3) are installed on both sides of the transmission component (2); The limiting assembly (3) comprises a plurality of groups of mounting blocks (31) connected to the side of the transmission assembly (2), a first motor (32) being mounted on the side of each group of the mounting blocks (31), a mounting groove (33) being provided inside each group of the mounting blocks (31), a threaded rod (34) being mounted inside each group of the mounting grooves (33), limiting rods (35) being mounted on both sides of the threaded rod (34) inside each group of the mounting grooves (33), a sliding block (36) being mounted inside each group of the mounting grooves (33), a fixed rod (37) being mounted on the surface of each group of the sliding blocks (36), a rotating roller (38) being rotatably mounted on the outer arc surface of each group of the fixed rods (37), and a fixing buckle (39) being mounted on the top of each group of the fixed rods (37).

2. A photovoltaic cell string welding device according to claim 1, characterized in that: The transmission assembly (2) comprises a plurality of groups of support plates (201) connected to the base (1), two groups of conveying platforms (202) are installed on the upper parts of the plurality of groups of support plates (201), and a plurality of groups of connecting rods (203) are installed in the middle parts of the two groups of conveying platforms (202).

3. The photovoltaic cell string welding device according to claim 2, characterized in that: Rotating wheels (204) are rotatably mounted on both ends of each group of the conveying platforms (202), and anti-deflection conveyor belts (205) are mounted on the outsides of every two groups of the rotating wheels (204).

4. The photovoltaic cell string welding device according to claim 3, characterized in that: A second motor (206) is installed at the bottom of one group of the conveying platforms (202), and an output end of the second motor (206) passes through the support plate (201) and is key-connected to be installed with a first rotating shaft (207).

5. The photovoltaic cell string welding device according to claim 4, characterized in that: A placement box (208) is installed on the side of one group of the conveying platforms (202), and a first gear (209) is installed at the end of the first rotating shaft (207) passing through the placement box (208).

6. The photovoltaic cell string welding device according to claim 5, characterized in that: A second gear (210) is installed on the side of the first gear (209) located inside the placement box (208), and the first gear (209) is meshed with the second gear (210).

7. The photovoltaic cell string welding device according to claim 6, characterized in that: A second rotating shaft (211) is installed through the middle of the second gear (210), and four groups of bearings (212) are installed through the middle of the second rotating shaft (211) which passes through two groups of conveying platforms (202).

8. The photovoltaic cell string welding device according to claim 7, characterized in that: A gantry (4) is installed on the upper portion of the base (1), and a circular groove (5) is provided on the upper surface of the gantry (4).

9. The photovoltaic cell string welding device according to claim 8, characterized in that: A hydraulic press (6) is installed inside the circular groove (5), and a hydraulic rod (7) is installed at the output end of the hydraulic press (6).

10. The photovoltaic cell string welding device according to claim 9, characterized in that: A connecting plate (8) is installed at the bottom of the hydraulic rod (7), and a string welding machine (9) is installed at the bottom of the connecting plate (8).

Citation Information

Patent Citations

  • Series welding device for photovoltaic cell module

    CN212420158U