Sensing valve body milling hydraulic tool

By designing the hydraulic tooling for milling the sensing valve body and utilizing multi-angle clamping components, the problem of multiple fixture replacement during the milling process of the sensing valve body was solved, achieving efficient processing results.

CN223338971UActive Publication Date: 2025-09-16SHENYANG JIARUN MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202521674783.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-07
Publication Date
2025-09-16
Estimated Expiration
2035-08-07

AI Technical Summary

Technical Problem

The sensor valve body needs to be replaced with fixtures multiple times during milling, resulting in low processing efficiency.

Method used

A hydraulic tooling for milling a sensing valve body is designed, which includes a first clamping part, a second clamping part and a third clamping part. The multi-angle clamping of the valve body is achieved through cylinders and components such as pressure strips, pressure blocks and ejector blocks, reducing the number of fixture replacements.

Benefits of technology

Improved processing efficiency, reduced fixture replacement time, and improved processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223338971U_ABST
    Figure CN223338971U_ABST
Patent Text Reader

Abstract

The utility model discloses a sensing valve body milling hydraulic tool, relates to the technical field of sensing valve body milling clamps, and aims to solve the problem that a plurality of clamps need to be replaced when a sensing valve body is machined, so that the machining time is wasted. A first clamping part, a second clamping part and a third clamping part are arranged on the bottom plate, the first clamping part comprises a first air cylinder and a transverse plate, a pressing strip is arranged at the output end of the first air cylinder, and the transverse plate and the pressing strip abut against a connecting plate and the side end face of a valve body respectively; the second clamping part comprises a horizontal plate, the horizontal plate is provided with at least one pair of pressing blocks, and the pressing blocks are connected to the horizontal plate and used for pressing the connecting plate; and the third clamping part comprises a second air cylinder and a vertical plate, the vertical plate is used for abutting against the flange end face of the valve body, a circular ejector block is arranged at the output end of the second air cylinder, and the ejector block is matched with the end, away from the vertical plate, of the valve body.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of sensing valve body milling fixtures, in particular to a sensing valve body milling hydraulic tooling. Background Art

[0002] The sensing valve body is a rated component that integrates a sensor and a valve. Its core feature is the close integration of perception and execution, making it a more intelligent and proactively responsive actuator.

[0003] The sensing valve body includes multiple special-shaped surfaces. Due to the special characteristics of its surface, during the milling process, it is usually necessary to replace multiple fixtures to meet its processing requirements. However, multiple fixture replacements will waste a lot of processing time and seriously affect processing efficiency. Utility Model Content

[0004] In order to solve the above-mentioned problem, that is, the need to replace multiple clamps during the processing of the sensing valve body, which wastes processing time, the utility model proposes a hydraulic tool for milling a sensing valve body, which includes a bottom plate, on which a first clamping part, a second clamping part and a third clamping part are provided, the first clamping part includes a cylinder 1 and a cross plate, the output end of the cylinder 1 is provided with a pressure strip, the cross plate and the pressure strip are respectively against the connecting plate and the side end face of the valve body; the second clamping part includes a horizontal plate, on which at least one pair of pressure blocks are provided, the pressure blocks are connected to the horizontal plate by bolts to tighten the connecting plate of the valve body; the third clamping part includes a cylinder 2 and a vertical plate, the vertical plate is used to abut against the flange end face of the valve body, the output end of the cylinder 2 is provided with a circular top block, and the top block is adapted to the end of the valve body facing away from the vertical plate.

[0005] The present invention is further configured as follows: two pairs of first positioning pins are provided on the transverse plate, and the first positioning pins are adapted to the connecting holes on the connecting plate.

[0006] The present invention is further configured as follows: the pressure strips are provided corresponding to two pairs of the first positioning pins.

[0007] The utility model is further configured as follows: a relief opening is provided on the bottom plate, and the relief opening is provided between the first cylinder and the transverse plate.

[0008] The present invention is further configured as follows: a second positioning pin is provided on the horizontal plate corresponding to each of the pressing blocks, the second positioning pin is provided entirely below the pressing block, and the second positioning pin is adapted to the connecting hole on the connecting plate.

[0009] The present invention is further configured as follows: the top block is configured as a stepped type, and the end with a small diameter of the top block is smaller than the inner diameter of the valve body, and the end with a large diameter of the top block is larger than the inner diameter of the valve body.

[0010] The present invention is further configured as follows: two cylinders 2 are provided.

[0011] The present invention is further configured as follows: a positioning block is provided on the vertical plate corresponding to the second cylinder, the positioning block is circular, and the diameter of the positioning block is the same as the inner diameter of the valve body.

[0012] The present invention is further configured as follows: a U-shaped limit frame is provided between the vertical plate and the second cylinder, the valve body is placed in the limit frame, the bottom end of the limit frame is telescopically connected to the bottom plate through a telescopic rod, and a spring is sleeved on the telescopic rod, the top end of the spring is against the limit frame, and the bottom end of the spring is against the bottom plate.

[0013] The present invention is further configured as follows: positioning notches are provided on both top ends of the limiting frame, and the two positioning notches are corresponding to the two connecting holes on the connecting plate.

[0014] The beneficial effects of the utility model are:

[0015] By setting the first clamping part, the second clamping part and the third clamping part, the clamping effect of the valve body at different angles can be achieved, thereby meeting the milling process of different positions on the valve body. To change the processing surface, it is only necessary to change it on different clamping parts, and there is no need to replace different fixtures on the machine tool, which further saves the time of replacing fixtures and greatly improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shows the structure of the utility model Figure 1 .

[0017] Figure 2 Shows the structure of the utility model Figure 2 .

[0018] Figure numerals: 1. bottom plate; 11. avoidance opening; 2. first clamping part; 21. cylinder one; 211. pressure strip; 22. horizontal plate; 221. first positioning pin; 3. second clamping part; 31. horizontal plate; 311. second positioning pin; 32. pressure block; 4. third clamping part; 41. cylinder two; 42. vertical plate; 43. limit frame; 5. valve body. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0020] refer to Figure 1 The present invention provides a hydraulic tool for milling a sensing valve body, comprising a base plate 1 mounted on a milling machine via bolts. A first clamping portion 2, a second clamping portion 3, and a third clamping portion 4 are provided on the upper surface of the base plate 1. When the first clamping portion 2 clamps a valve body 5, the valve body 5 is in a vertical position, while when the second and third clamping portions 3 and 4 clamp the valve body 5, the valve body 5 is in a horizontal position. However, when the second clamping portion 3 clamps the valve body 5, the connecting plate on the valve body 5 faces downward, while when the third clamping portion 4 clamps the valve body 5, the connecting plate on the valve body 5 faces upward. This allows the valve body 5 to be clamped in three different positions, enabling milling of various angles of the valve body 5.

[0021] refer to Figure 2 The first clamping part 2 includes a cylinder 21 and a cross plate 22. The output shaft of the cylinder 21 is set parallel to the long side of the base plate 1, and the cross bar is set perpendicular to the long side of the base plate 1. The output end of the cylinder 21 is fixedly connected to a pressure strip 211. The length of the pressure strip 211 is greater than the distance between the axes of two adjacent valve bodies 5, so that the pressure strip 211 can achieve the purpose of clamping the two valve bodies 5 at the same time.

[0022] Two pairs of first locating pins 221 are fixedly connected to the cross plate 22. The first locating pins 221 are arranged on a side surface of the cross plate 22 near the pressure strip 211. The first locating pins 221 and the pressure strip 211 are arranged at the same height. The spacing between the two first locating pins 221 in a pair is set to the same spacing as the two connecting holes on the connecting plate. That is, the two connecting holes on the valve body 5 can be sleeved on the first locating pins 221, thereby locating and limiting the valve body 5. When clamping, one side surface of the connecting plate is abutted against the cross plate 22, and the pressure strip 211 is abutted against the side end surface of the valve body 5 facing away from the connecting plate. The valve body 5 is then clamped by the pressure strip 211 and the cross bar.

[0023] The bottom plate 1 is also provided with an avoidance opening 11, which is arranged between the cylinder 1 21 and the cross plate 22, so that when the first clamping part 2 clamps the valve body 5, the bottom end of the valve body 5 can extend into the avoidance opening 11 to avoid interference with the bottom plate 1.

[0024] The second clamping portion 3 includes a horizontal plate 31, which is arranged parallel to and fixedly connected to the base plate 1. Two pairs of pressure blocks 32 are mounted on the upper surface of the horizontal plate 31. The pressure blocks 32 are rotatably connected to bolts that are threadedly connected to the horizontal plate 31. That is, rotating the bolts can drive the pressure blocks 32 to move up and down.

[0025] A valve body 5 is arranged between any pair of pressure blocks 32 , and the surface of the connecting plate is downwardly arranged to be in close contact with the horizontal plate 31 . The bolts are adjusted by turning the pressure blocks 32 to press the connecting plate, thereby achieving a clamping effect on the valve body 5 .

[0026] A second locating pin 311 is fixedly connected to each pressure block 32 on the horizontal plate 31. The second locating pin 311 is located directly below the pressure block 32. The spacing between the two second locating pins 311 in a pair is the same as the spacing between the two connecting holes on the connecting plate. In other words, the two connecting holes on the valve body 5 can be fitted over the second locating pins 311, thereby positioning and limiting the valve body 5. After the connecting plate is positioned using the second locating pins 311, the bolts are rotated to drive the pressure block 32 downward to clamp the connecting plate, thereby clamping the valve body 5.

[0027] The third clamping part 4 includes a second cylinder 41 and a vertical plate 42. The vertical plate 42 is arranged parallel to the long side of the bottom plate 1. The vertical plate 42 is used to abut against the flange end face of the valve body 5. The output end of the second cylinder 41 is fixedly connected to the original top block, and the top block is adapted to the end of the valve body 5 away from the vertical plate 42.

[0028] The top block is set to be stepped, and the end with a small diameter of the top block is smaller than the inner diameter of the valve body 5. During installation, the end with a small diameter can be inserted into the interior of the valve body 5, and the end with a large diameter of the top block is larger than the inner diameter of the valve body 5, that is, the end with a large diameter can be against one end of the valve body 5.

[0029] Two cylinders 41 are provided so as to be able to simultaneously clamp two valve bodies 5. Two positioning blocks are fixedly connected to the vertical plate 42 corresponding to the cylinders 41. The positioning blocks are arranged in a circular shape, and the diameter of the positioning blocks is set to be the same as the inner diameter of the valve body 5. During installation, the positioning blocks can be inserted into the interior of the valve body 5.

[0030] A U-shaped limit frame 43 is also installed between the vertical plate 42 and the cylinder 2 41. The valve body 5 is placed inside the limit frame 43. The bottom end of the limit frame 43 is telescopically connected to the bottom plate 1 through three telescopic rods, and springs are sleeved on the telescopic rods on both sides. The top end of the spring is against the limit frame 43, and the bottom end of the spring is against the bottom plate 1. Positioning notches are provided on the two top ends of the limit frame 43, which correspond to the two connecting holes on the connecting plate. By using a top screw to thread the connecting hole and then tightening the top screw to the positioning notch, the valve body 5 can be further limited.

[0031] To sum up, the utility model can achieve the clamping effect of the valve body 5 at different angles through the arrangement of the first clamping part 2, the second clamping part 3 and the third clamping part 4, thereby meeting the milling process of different positions on the valve body 5, and replacing the processing surface only needs to be performed on different clamping parts, and there is no need to replace different fixtures on the machine tool, which further saves the time of replacing the fixture and greatly improves the processing efficiency.

[0032] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and components may be substituted with equivalents without departing from the scope of the present invention. In particular, the various technical features described in the various embodiments may be combined in any manner as long as there are no structural conflicts. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions within the scope of the claims.

[0033] In the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. These are merely for ease of description and are not intended to indicate or imply that the device or component described must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0035] The term "comprise" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, article, or apparatus / device.

[0036] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.

Claims

1. A hydraulic tool for milling a sensing valve body, characterized by: The valve body (5) comprises a bottom plate (1), wherein the bottom plate (1) is provided with a first clamping portion (2), a second clamping portion (3) and a third clamping portion (4), wherein the first clamping portion (2) comprises a cylinder (21) and a transverse plate (22), wherein the output end of the cylinder (21) is provided with a pressure strip (211), wherein the transverse plate (22) and the pressure strip (211) respectively abut against the connecting plate and the side end surface of the valve body (5); wherein the second clamping portion (3) comprises a horizontal plate (31), wherein the horizontal plate (31) There are at least one pair of pressure blocks (32) provided on the horizontal plate (31), and the pressure blocks (32) are connected to the horizontal plate (31) by bolts to press the connecting plate of the valve body (5); the third clamping portion (4) includes a second cylinder (41) and a vertical plate (42), and the vertical plate (42) is used to abut against the flange end face of the valve body (5), and the output end of the second cylinder (41) is provided with a circular top block, and the top block is adapted to the end of the valve body (5) away from the vertical plate (42).

2. The hydraulic tooling for milling a sensing valve body according to claim 1, characterized in that: Two pairs of first positioning pins (221) are provided on the transverse plate (22), and the first positioning pins (221) are adapted to the connection holes on the connection plate.

3. The hydraulic tooling for milling a sensing valve body according to claim 2, characterized in that: The pressure strips (211) are provided corresponding to two pairs of the first positioning pins (221).

4. The hydraulic tooling for milling a sensing valve body according to claim 3, characterized in that: The bottom plate (1) is provided with an escape opening (11), and the escape opening (11) is arranged between the cylinder 1 (21) and the transverse plate (22).

5. The hydraulic tooling for milling a sensing valve body according to claim 1, characterized in that: A second positioning pin (311) is provided on the horizontal plate (31) corresponding to each of the pressing blocks (32). The second positioning pin (311) is provided entirely below the pressing block (32), and the second positioning pin (311) is adapted to the connection hole on the connection plate.

6. The hydraulic tooling for milling a sensing valve body according to claim 1, characterized in that: The top block is arranged in a stepped shape, and the end with a small diameter of the top block is arranged smaller than the inner diameter of the valve body (5), and the end with a large diameter of the top block is arranged larger than the inner diameter of the valve body (5).

7. The hydraulic tool for milling a sensing valve body according to claim 6, characterized in that: There are two cylinders 2 (41).

8. The hydraulic tooling for milling a sensing valve body according to claim 7, characterized in that: A positioning block is provided on the vertical plate (42) corresponding to the second cylinder (41), the positioning block is circular, and the diameter of the positioning block is the same as the inner diameter of the valve body (5).

9. The hydraulic tool for milling a sensing valve body according to claim 8, characterized in that: A U-shaped limit frame (43) is further provided between the vertical plate (42) and the second cylinder (41), and the valve body (5) is placed in the limit frame (43). The bottom end of the limit frame (43) is telescopically connected to the bottom plate (1) through a telescopic rod, and a spring is sleeved on the telescopic rod. The top end of the spring abuts against the limit frame (43), and the bottom end of the spring abuts against the bottom plate (1).

10. The hydraulic tooling for milling a sensing valve body according to claim 9, characterized in that: Positioning notches are provided on both top ends of the limiting frame (43), and the two positioning notches are provided corresponding to the two connecting holes on the connecting plate.