Chip removing and cleaning mechanism for automatic machine tool
By designing a chip removal and cleaning mechanism with classification and separation components, the problem of chips not being separated by size and cutting fluid being discharged mixedly in automated machine tools is solved, the classification recovery of chips and the separation of cutting fluid are realized, and production costs and environmental pollution are reduced.
Patent Information
- Application Number
- CN202422742755.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing automatic chip removal system of machine tools cannot process chips separately according to their size, and the cutting fluid and iron chips are discharged mixed together, increasing production costs and environmental pollution.
A chip removal and cleaning mechanism including a classification component and a separation component was designed. The classification and separation of chips were achieved through a motor-driven rotating cover and a gear system, and the separation of iron chips and cutting fluid was achieved using spiral blades and a filter plate.
It realizes the adaptive classification and recycling of different types of chips, reduces production costs and environmental pollution, and improves resource utilization efficiency.
Smart Images

Figure CN223338997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated machine tools, in particular to a chip removal and cleaning mechanism for automated machine tools. Background Art
[0002] Entering the 21st century, with the rapid development of emerging technologies such as artificial intelligence, the Internet of Things, and big data, automated machine tools are developing towards intelligence. Intelligent machine tools can install various sensors to monitor the tool status, workpiece quality, equipment operating parameters and other information during the processing process in real time, and use artificial intelligence algorithms to analyze and process data to achieve adaptive control of the processing process, fault diagnosis and prediction, quality optimization and other functions. At the same time, intelligent machine tools can also be connected with the company's production management system, supply chain system, etc. through the Internet of Things technology to achieve intelligent scheduling and optimization of the production process, thereby improving the company's overall operational efficiency and economic benefits.
[0003] In the existing technology, a large amount of chips are generated during metal cutting processes such as turning, milling, and drilling. The chip removal and cleaning mechanism can remove these chips from the processing area in time to prevent chip accumulation from affecting the processing accuracy and the normal cutting of the tool. During use, the existing chip removal channel cannot be divided into channels according to the size of the iron chips, which reduces the adaptability of the chip removal system to different types of chips. In addition, the cutting fluid is usually discharged directly with the iron chips and cannot be recycled, which increases the consumption of cutting fluid, production costs and environmental pollution.
[0004] Therefore, a chip removal cleaning mechanism for an automated machine tool is proposed. Utility Model Content
[0005] The purpose of the present utility model is to provide a chip removal and cleaning mechanism for an automated machine tool to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a chip removal and cleaning mechanism for an automated machine tool, comprising a separation box, an isolation tube is installed on one side of the top of the separation box, a feed pipe is installed on the top of the isolation tube, a classification component is provided inside the feed pipe, and a separation component is provided inside the separation box.
[0007] Preferably, the classification component specifically includes: a support block, fixedly mounted on both sides of the inner wall of the feed pipe; a connecting rod, equidistantly rotatably connected between the inner walls of the feed pipe; a sealing plate, fixedly sleeved on the outer wall of the connecting rod; a slide plate, fixedly mounted on one side of the feed pipe; a slide frame, fixedly mounted on one side of the feed pipe; an L-shaped support plate 2, mounted on the surface of the feed pipe; an electric push rod, fixedly mounted on the surface of the L-shaped support plate 2; and a classification plate, fixedly mounted between the inner walls of the isolation tube.
[0008] Preferably, a spring is fixedly installed at the bottom of the sealing plate, the other end of the spring is fixedly connected to the surface of the support block, the other end of the connecting rod is movable through the inner wall surface of the feed pipe and extends outside the feed pipe, and the other end of the connecting rod is fixedly installed with gear 1.
[0009] Preferably, the inner wall of the slide plate is slidably connected with a T-shaped block, an L-shaped support plate 1 is fixedly installed on the surface of the T-shaped block, a motor 1 is fixedly installed on the surface of the L-shaped support plate 1, and a rotating cover is fixedly installed on the output end of the motor 1.
[0010] The cam is fixedly mounted on the outside of the gear train, and the other end of the cam is fixedly mounted on the outside of the gear train, and the other end of the cam is fixedly mounted on the outside of the gear train, so that the cam can move relative to the gear train.
[0011] Preferably, the separation component specifically includes: a feed hopper, fixedly installed on both sides of the inner wall of the separation box; a conveying pipe, fixedly installed at equal distances on the inner wall surface of the separation box; and a second motor, fixedly installed at equal distances on one side of the separation box.
[0012] Preferably, a hole is provided at the bottom of the conveying pipe, a filter plate is fixedly installed between the inner walls of the hole, a rotating shaft is fixedly installed at the output end of the second motor, the other end of the rotating shaft is movable through one side of the separation box and one side of the conveying pipe and extends to the other side of the conveying pipe, a rotating rod is fixedly installed at the other end of the rotating shaft, and a spiral blade is fixedly installed on the outer wall of the rotating rod.
[0013] Preferably, a collecting tank 1 is provided at the bottom of the inner wall of the separation box, a collecting tank 2 is fixedly installed between the inner walls of the separation box, and a baffle is fixedly connected between the inner walls of the collecting tank 2. The material enters the conveying pipe from the discharge hopper, and after the solid and liquid fall into the conveying pipe, the starting motor 2 drives the rotating rod and the spiral blade to convey the solid and liquid. The liquid falls into the collecting tank 1 through the filter plate, and the solid is conveyed to the collecting tank 2 for collection, thereby finally achieving the separation effect.
[0014] The utility model provides a chip removal and cleaning mechanism for an automated machine tool. It has the following beneficial effects:
[0015] (1) The utility model classifies materials by setting up a classification component. When large iron chips need to be recycled, the motor 1 is started to drive the rotating cover and gear 2 to rotate, and then the gear 1 is driven to rotate, and the sealing plate is driven to rotate through the connecting rod to make the material fall, and the material is isolated by the classification plate. When small iron chips need to be classified, the electric push rod is started to push the L-shaped support plate 1 to move, and then the motor 1, the rotating cover, and the gear 2 are moved to another gear to engage, thereby improving the adaptability of different types of chips, thereby achieving the classification effect.
[0016] (2) The utility model separates the iron chips and the cutting fluid by setting a separation component. The material enters through the discharge hopper and falls into the conveying pipe. The second motor is started to drive the rotating rod and the spiral blade to push and convey the material. When the cutting fluid encounters the filter plate, it will fall into the collection tank one, and the iron chips are pushed and finally fall into the collection tank two. The partition can separate the different sizes of iron chips, realize the effective use of resources, reduce production costs and environmental pollution, and finally achieve the separation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the feed pipe of the utility model;
[0019] Figure 3 This is a schematic diagram of the partial structure of the classification component of the utility model;
[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the rotating cover of the utility model;
[0021] Figure 5 This is a schematic diagram of the partial structure of the separation component of the utility model;
[0022] Figure 6 This is a schematic diagram of the local structure of the filter plate of the utility model.
[0023] In the figure: 1 separation box, 2 isolation pipe, 3 feed pipe, 4 classification component, 411 support block, 412 connecting rod, 413 sealing plate, 414 spring, 415 gear 1, 416 slide plate, 417 T-shaped block, 418 L-shaped support plate 1, 419 motor 1, 4111 rotating cover, 4112 slide frame, 4113 sliding rod, 4114 connecting rod, 4115 gear 2, 4116 L-shaped support plate 2, 4117 electric push rod, 4118 classification plate, 5 separation component, 511 discharge hopper, 512 conveying pipe, 513 filter plate, 514 motor 2, 515 rotating rod, 516 spiral blade, 517 collecting trough 1, 518 collecting trough 2, 519 baffle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0026] Example 1:
[0027] The preferred embodiment of the chip removal cleaning mechanism for an automated machine tool provided by the present invention is as follows: Figure 1-6 As shown: A chip removal and cleaning mechanism for an automated machine tool comprises a separation box 1, an isolation tube 2 is connected and installed on one side of the top of the separation box 1, a feed tube 3 is connected and installed on the top of the isolation tube 2, a classification component 4 is arranged inside the feed tube 3, and a separation component 5 is arranged inside the separation box 1.
[0028] The classification component 4 specifically includes: a support block 411, fixedly mounted on both sides of the inner wall of the feed pipe 3; a connecting rod 412, equidistantly rotatably connected between the inner walls of the feed pipe 3; a sealing plate 413, fixedly sleeved on the outer wall of the connecting rod 412; a slide plate 416, fixedly mounted on one side of the feed pipe 3; a slide frame 4112, fixedly mounted on one side of the feed pipe 3; an L-shaped support plate 4116, mounted on the surface of the feed pipe 3; an electric push rod 4117, fixedly mounted on the surface of the L-shaped support plate 4116; and a classification plate 4118, fixedly mounted between the inner walls of the isolation tube 2.
[0029] A spring 414 is fixedly installed at the bottom of the sealing plate 413, and the other end of the spring 414 is fixedly connected to the surface of the support block 411. The other end of the connecting rod 412 is movable through the inner wall surface of the feed pipe 3 and extends to the outside of the feed pipe 3. The other end of the connecting rod 412 is fixedly installed with a gear 415.
[0030] The inner wall of the slide plate 416 is slidably connected with a T-shaped block 417, the surface of the T-shaped block 417 is fixedly installed with an L-shaped support plate 418, the surface of the L-shaped support plate 418 is fixedly installed with a motor 419, and the output end of the motor 419 is fixedly installed with a rotating cover 4111.
[0031] The inner wall of the slide frame 4112 is slidably connected with a slide rod 4113, and both ends of the slide rod 4113 are movable through the interior of the slide frame 4112 and extend to the outside of the slide frame 4112. A connecting rod 4114 is fixedly installed on the surface of the slide rod 4113, and the other end of the connecting rod 4114 is movable through the interior of the slide frame 4112 and extend to the outside of the slide frame 4112. The outer wall of the connecting rod 4114 is rotatably connected with gear 2 4115, and one side of gear 2 4115 is fixedly connected to the surface of the rotating cover 4111, and the surface of gear 2 4115 is meshed with the surface of gear 1 415. The telescopic end of the electric push rod 4117 is fixedly connected to one side of the L-shaped support plate 1 418.
[0032] In this example, materials are classified by setting up a classification component 4. When large iron filings need to be recycled, motor 1 419 is started to drive the rotating cover 4111 and gear 2 4115 to rotate, and then drive gear 1 415 to rotate, and drive the sealing plate 413 to rotate through the connecting rod 412 to make the material fall, and the material is isolated by the classification plate 4118. When small iron filings need to be classified, the electric push rod 4117 is started to push the L-shaped support plate 1 418 to move, and then the motor 1 419, the rotating cover 4111, and the gear 2 4115 move to another gear 1 415 to engage, thereby achieving the classification effect.
[0033] Example 2:
[0034] On the basis of the first embodiment, the present invention provides a preferred embodiment of a chip removal cleaning mechanism for an automated machine tool. Figure 1-6 As shown: the separation component 5 specifically includes: a feed hopper 511, fixedly installed on both sides of the inner wall of the separation box 1; a conveying pipe 512, fixedly installed on the inner wall surface of the separation box 1 at equal distances; and a second motor 514, fixedly installed on one side of the separation box 1 at equal distances.
[0035] A hole is provided at the bottom of the conveying pipe 512, and a filter plate 513 is fixedly installed between the inner walls of the hole. A rotating shaft is fixedly installed at the output end of the motor 2 514, and the other end of the rotating shaft is movable through one side of the separation box 1 and one side of the conveying pipe 512 and extends to the other side of the conveying pipe 512. A rotating rod 515 is fixedly installed at the other end of the rotating shaft, and a spiral blade 516 is fixedly installed on the outer wall of the rotating rod 515.
[0036] A collecting tank 1 517 is provided at the bottom of the inner wall of the separation box 1 , a collecting tank 2 518 is fixedly installed between the inner walls of the separation box 1 , and a baffle 519 is fixedly connected between the inner walls of the collecting tank 2 518 .
[0037] In this example, the iron chips and cutting fluid are separated by setting up a separation component 5. The material enters through the discharge hopper 511 and falls into the conveying pipe 512. The starting motor 2 514 drives the rotating rod 515 and the spiral blade 516 to push and convey the material. When the cutting fluid encounters the filter plate 513, it will fall into the collection tank 1 517, and the iron chips are pushed and finally fall into the collection tank 2 518. The partition 519 can separate the different sizes of iron chips, and finally achieve the separation effect.
[0038] Working principle: First, the materials are classified by setting the classification component 4. When large iron filings need to be recycled, the motor 1 419 is started to drive the rotating cover 4111 and the gear 2 4115 to rotate. The gear 2 4115 rotates counterclockwise, and then drives the gear 1 415 to rotate clockwise, and drives the sealing plate 413 to rotate through the connecting rod 412. The sealing plate 413 drives the spring 414 to compress, causing the materials to fall. The gear 1 415 is connected to the connecting rod 4114 and the sliding rod 4113. The bottom of the slide bar 4113 is fixed in the chute frame 4112, and the bottom of the slide bar 4113 may rotate with the drive of the gear 1 415. The top of the slide bar 4113 contacts the inner wall surface of the chute frame 4112, which can support the slide bar 4113 and ensure the stability of the gear 1 415 and the connecting rod 4114 during rotation. Then, the materials are isolated by the classification plate 4118. When small iron filings need to be classified, the electric push rod 4117 is started to push the L-shaped support plate 1 418 to move, and then the motor 41 9. The rotating cover 4111 and the gear 2 4115 move to another gear 1 415 to engage, and then the spring 414 releases the stored energy to reset the sealing plate 413. On the contrary, the motor 1 419 is started to drive the rotating cover 4111 and the gear 2 4115 to rotate, and the gear 2 4115 rotates clockwise, and then drives the gear 1 415 to rotate counterclockwise, and drives the sealing plate 413 to rotate through the connecting rod 412. The sealing plate 413 drives the spring 414 to compress, causing the material to fall, and the material is After separation, the iron chips and cutting fluid are separated by setting up a separation component 5. The material enters through the discharge hopper 511 and falls into the conveying pipe 512. The starting motor 2 514 drives the rotating rod 515 and the spiral blade 516 to push and convey the material. When the cutting fluid encounters the filter plate 513, it will fall into the collection tank 1 517, and the iron chips are pushed and finally fall into the collection tank 2 518. The partition 519 can separate the different sizes of iron chips, and finally achieve the purpose of classified recovery and solid-liquid separation.
[0039] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A chip removal and cleaning mechanism for an automated machine tool, comprising a separation box (1), characterized in that: An isolation pipe (2) is connected and installed on one side of the top of the separation box (1), a feed pipe (3) is connected and installed on the top of the isolation pipe (2), a classification component (4) is provided inside the feed pipe (3), and a separation component (5) is provided inside the separation box (1).
2. The chip removal and cleaning mechanism for an automated machine tool according to claim 1, characterized in that: The classification component (4) specifically includes: Support blocks (411) are fixedly mounted on both sides of the inner wall of the feed pipe (3); A connecting rod (412) is equidistantly rotatably connected between the inner walls of the feed pipe (3); A sealing plate (413) is fixedly sleeved on the outer wall of the connecting rod (412); A chute plate (416) is fixedly mounted on one side of the feed pipe (3); A chute frame (4112) is fixedly mounted on one side of the feed pipe (3); L-shaped support plate 2 (4116), mounted on the surface of the feed pipe (3); An electric push rod (4117) is fixedly mounted on the surface of the second L-shaped support plate (4116); The classification plate (4118) is fixedly installed between the inner walls of the isolation tube (2).
3. The chip removal and cleaning mechanism for an automated machine tool according to claim 2, wherein: A spring (414) is fixedly installed at the bottom of the sealing plate (413), and the other end of the spring (414) is fixedly connected to the surface of the support block (411). The other end of the connecting rod (412) movably penetrates the inner wall surface of the feed pipe (3) and extends to the outside of the feed pipe (3). The other end of the connecting rod (412) is fixedly installed with a gear 1 (415).
4. The chip removal and cleaning mechanism for an automated machine tool according to claim 2, wherein: The inner wall of the chute plate (416) is slidably connected to a T-shaped block (417), an L-shaped support plate (418) is fixedly mounted on the surface of the T-shaped support plate (417), a motor (419) is fixedly mounted on the surface of the L-shaped support plate (418), and a rotating cover (4111) is fixedly mounted on the output end of the motor (419).
5. The chip removal and cleaning mechanism for an automated machine tool according to claim 2, characterized in that: The inner wall of the slide frame (4112) is slidably connected to a slide rod (4113), and both ends of the slide rod (4113) are movable through the interior of the slide frame (4112) and extend to the outside of the slide frame (4112). A connecting rod (4114) is fixedly installed on the surface of the slide rod (4113), and the other end of the connecting rod (4114) is movable through the interior of the slide frame (4112) and extend to the outside of the slide frame (4112). The outer wall of the connecting rod (4114) is rotatably connected to gear 2 (4115), one side of gear 2 (4115) is fixedly connected to the surface of the rotating cover (4111), and the surface of gear 2 (4115) is meshed with the surface of gear 1 (415). The telescopic end of the electric push rod (4117) is fixedly connected to one side of L-shaped support plate 1 (418).
6. The chip removal and cleaning mechanism for an automated machine tool according to claim 1, characterized in that: The separation component (5) specifically includes: A feed hopper (511) is fixedly mounted on both sides of the inner wall of the separation box (1); The delivery pipe (512) is fixedly installed at equal intervals on the inner wall surface of the separation box (1); Motor 2 (514) is fixedly installed at one side of the separation box (1) at equal distances.
7. The chip removal and cleaning mechanism for an automated machine tool according to claim 6, characterized in that: A hole is provided at the bottom of the delivery pipe (512), and a filter plate (513) is fixedly installed between the inner walls of the hole. A rotating shaft is fixedly installed at the output end of the second motor (514), and the other end of the rotating shaft movably passes through one side of the separation box (1) and one side of the delivery pipe (512) and extends to the other side of the delivery pipe (512). A rotating rod (515) is fixedly installed at the other end of the rotating shaft, and a spiral blade (516) is fixedly installed on the outer wall of the rotating rod (515).
8. The chip removal and cleaning mechanism for an automated machine tool according to claim 1, characterized in that: A collecting tank 1 (517) is provided at the bottom of the inner wall of the separation box (1), a collecting tank 2 (518) is fixedly installed between the inner walls of the separation box (1), and a baffle (519) is fixedly connected between the inner walls of the collecting tank 2 (518).
Citation Information
Cited By
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