Polishing tool for gear production

Abstract

The utility model discloses a polishing tool for gear production, which comprises an operation table, a slide way is arranged on the operation table, and a gear carrier is arranged in the middle of the slide way; a grinding mechanism and a baffle are arranged on the two sides of the gear frame, automatic feeding, accurate pressing, efficient grinding and automatic discharging are achieved, the production efficiency is remarkably improved, the labor cost is reduced, in addition, the design has excellent adaptability, gears of different specifications can be processed, complex tool replacement or adjustment is not needed, and the production efficiency is improved. And the production flexibility and efficiency are further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gear processing equipment, in particular to a grinding tool for gear production. Background Art

[0002] During the gear production process, grinding the gear shaft hole is a crucial step; it is necessary to eliminate burrs and defects generated during the production process, thereby ensuring the assembly accuracy, running smoothness and service life of the gear. However, traditional grinding tools often have a single function and cannot achieve the integrated operation of braking loading, automatic grinding and unloading. This not only affects production efficiency, but also increases labor costs.

[0003] In addition, existing grinding tools usually lack adaptability to gears of different specifications. When it is necessary to process gears of different specifications, it is often necessary to replace the entire set of tools or make complex adjustments, which undoubtedly increases the complexity and cost of production. Therefore, the development of a grinding tool that can realize brake loading, automatic grinding, and unloading functions and can adapt to gears of different specifications has become an urgent problem to be solved in the field of gear production. Utility Model Content

[0004] The purpose of the present invention is to overcome the above technical deficiencies, to provide a grinding tool for gear production, and to solve the technical problems raised in the background technology.

[0005] In order to achieve the above-mentioned technical objectives, the technical solution of the present utility model provides a grinding tool for gear production, including an operating table, a slide is provided on the operating table, and a gear rack is provided in the middle of the slide; a grinding mechanism and a baffle are provided on both sides of the gear rack; the grinding mechanism includes a grinding bracket, a gear pressure block is slidingly provided on the grinding bracket, a lifting cylinder is provided on the top of the grinding bracket, the piston rod of the lifting cylinder is connected to the gear pressure block, and a propulsion support plate is provided on the grinding bracket below the gear pressure block, and a grinding motor and a propulsion cylinder are provided on the propulsion support plate, the grinding motor is slidably set on the propulsion support plate, the cylinder body of the propulsion cylinder is fixedly connected to the propulsion support plate, the piston rod is connected to the grinding motor, and a folding brush is provided on the output shaft of the grinding motor, and the folding brush is stretched after contacting the baffle.

[0006] Furthermore, the folding brush includes a telescopic tube and several polishing support plates, a connecting plate is provided between the polishing support plate and the end of the telescopic tube, the two ends of the connecting plate are hinged to the polishing support plate and the telescopic tube respectively, a slip ring is provided on the telescopic tube, a push rod is provided between the slip ring and the connecting plate, one end of the push rod is hinged to the slip ring, and the other end is rotatably connected to the middle part of the connecting plate, a propulsion mechanism is provided in the telescopic tube, and the propulsion mechanism pushes the slip ring to slide on the telescopic tube.

[0007] Furthermore, the propulsion mechanism includes a connecting rod, one end of the connecting rod is connected to the output shaft of the grinding motor, and the other end is slidably arranged in the telescopic tube, the telescopic tube is provided with a strip through hole, and the connecting rod is provided with a guide block, the guide block passes through the strip through hole and is connected to the slip ring, a tension spring is provided between the guide block and one end of the telescopic tube, and the two ends of the tension spring are respectively connected to the guide block and the telescopic tube.

[0008] Furthermore, the gear rack includes a support, U-shaped plates are provided on both sides of the support, the spacing between the two U-shaped plates is adjustable, two gear shafts are provided between the two U-shaped plates, the two ends of the gear shafts are respectively connected to the two U-shaped plates, a blanking wedge is provided between the two gear shafts, and a blanking cylinder is provided at the bottom of the support, and the piston rod of the blanking cylinder is connected to the blanking wedge.

[0009] Furthermore, the propulsion support plate is slidably arranged on the polishing bracket, and an electric push rod is provided at the bottom of the operating table, and the push rod of the electric push rod is connected to the propulsion support plate.

[0010] Furthermore, a detachable grinding sheet is provided on the grinding support plate, and a rotating portion is provided on one end of the telescopic tube adjacent to the baffle.

[0011] Compared with the prior art, the beneficial effects of the present invention include:

[0012] 1. This utility model utilizes a slide, grinding mechanism, gear rack, and baffles on the operating table to achieve automated loading, precise pressing, efficient grinding, and automatic unloading, significantly improving production efficiency and reducing labor costs. Furthermore, its design offers excellent adaptability, enabling it to handle gears of varying specifications without requiring complex tool changes or adjustments, further enhancing production flexibility and efficiency.

[0013] 2. This utility model achieves precise and efficient grinding of gear shaft holes through the use of a folding brush and an adjustable gear holder. The folding brush automatically adapts to gear holes of varying sizes and ensures that the grinding support plate adheres closely to the inner wall of the gear hole, achieving a comprehensive grinding effect. Furthermore, the flexible adjustment function of the gear holder ensures gear stability and positioning accuracy during the grinding process, further improving the grinding quality. These design features work together to give this utility model significant advantages in optimizing grinding effects and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of a grinding tool for gear production provided by the present invention;

[0015] Figure 2 This is a schematic diagram of a grinding mechanism of a grinding tool for gear production provided by the utility model;

[0016] Figure 3 This is an exploded view of a folding brush of a grinding tool for gear production provided by the utility model;

[0017] Figure 4 The utility model is a schematic diagram of a gear rack of a grinding tool for gear production provided by the present invention.

[0018] In the figure: operating table 1, slide 2, grinding mechanism 3, grinding bracket 301, lifting cylinder 302, gear pressure block 303, propulsion support plate 304, propulsion cylinder 305, grinding motor 306, gear frame 4, support 401, blanking cylinder 402, blanking wedge 403, U-shaped plate 404, gear shaft 405, baffle 5, folding brush 6, telescopic tube 601, connecting rod 602, guide block 603, strip through hole 604, rotating part 605, slip ring 606, push rod 607, connecting plate 608, grinding support plate 609, tension spring 610, grinding plate 611. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] Reference Figure 1 The present invention provides a grinding tool for gear production, which mainly includes an operating table 1, on which are disposed a slide 2, a grinding mechanism 3, a gear rack 4, and a baffle 5. The gear rack 4 is provided in the middle of the slide 2 for placing the gear to be ground. The grinding mechanism 3 is provided on one side of the gear rack 4 and is responsible for grinding the gear. The baffle 5 is provided on the other side of the gear rack 4.

[0021] Reference Figure 2The grinding mechanism 3 includes a grinding bracket 301 , on which a gear pressing block 303 is slidably provided. A lifting cylinder 302 is installed on the top of the grinding bracket 301, and the piston rod of the lifting cylinder 302 is connected to the gear pressing block 303. Driven by the lifting cylinder 302, the gear pressing block 303 can move up and down, pressing the gear on the gear frame 4. A propulsion support plate 304 is slidably installed on the grinding bracket 301 below the gear pressing block 303, and a grinding motor 306 and a propulsion cylinder 305 are installed on the propulsion support plate 304. The grinding motor 306 and the propulsion support plate 304 are slidingly connected, and the cylinder body of the propulsion cylinder 305 is fixedly connected to the propulsion support plate 304, and its piston rod is connected to the grinding motor 306. Driven by the propulsion cylinder 305, the grinding motor 306 can move horizontally on the propulsion support plate 304, so that the folding brush 6 assembled on its output shaft is inserted into the shaft hole of the gear for grinding. An electric push rod is also installed at the bottom of the operating table 1 for pushing the propulsion support plate 304 to move up and down, so that the output shaft of the grinding motor 306 is coaxial with the gear on the gear rack 4 to adapt to gears of different specifications.

[0022] Reference Figure 3 The folding brush 6 includes a telescopic tube 601 and a plurality of polishing support plates 609. A connecting piece 608 is installed between the polishing support plate 609 and the end of the telescopic tube 601. The two ends of the connecting piece 608 are respectively hinged to the polishing support plate 609 and the telescopic tube 601. The polishing support plate 609 is also provided with a detachable polishing sheet 611 for easy replacement and maintenance. At the same time, it is also possible to select the appropriate polishing sheet material and particle size according to different polishing requirements to further improve the polishing effect. A slidable slip ring 606 is sleeved on the telescopic tube 601. A push rod 607 is installed between the slip ring 606 and the connecting piece 608. One end of the push rod 607 is hinged to the slip ring 606, and the other end is rotatably connected to the middle of the connecting piece 608. The slip ring 606 slides on the telescopic tube 601 to open or close the polishing support plate 609 to the telescopic tube 601 through the push rod 607. A rotating portion 605 is provided at one end of the telescopic tube 601 adjacent to the baffle 5. A connecting rod 602 is also mounted within the telescopic tube 601. One end of the connecting rod 602 is connected to the output shaft of the grinding motor 306, and the other end is slidably disposed within the telescopic tube 601. A strip-shaped through-hole 604 is formed in the telescopic tube 601, and a guide block 603 is fixed to the connecting rod 602. The guide block 603 passes through the strip-shaped through-hole 604 and is connected to the slip ring 606. A tension spring 610 is installed between the guide block 603 and one end of the telescopic tube 601.

[0023] In order to facilitate the understanding of the present invention, the following Figure 1 - Figure 3 The working principle of this solution is described in detail:

[0024] Before grinding, the gear rolls down along the slide 2 into the gear frame 4, and the gear pressure block 303 descends to fix it. When the folding brush 6 is not expanded, the grinding support plate 609 is in a retracted state, and the propulsion cylinder 305 pushes the folding brush 6 into the gear shaft hole; when the rotating part 605 contacts the baffle 5, the connecting rod 602 pushes the slip ring 606 so that the grinding support plate 609 will be expanded and close to the inner wall of the gear shaft hole, and the grinding motor 306 rotates to grind the gear shaft hole. In actual application, the rotating part 605 can be selected from components such as thrust ball bearings to reduce the friction between the telescopic tube 601 and the baffle 5; it is also conceivable that a positioning device can also be provided on the baffle 5 to position the rotating part 605 so as to improve the concentricity of the output shaft of the grinding motor 306 and the gear, making the grinding process more stable; in addition, by adjusting the distance between the baffle 5 and the gear frame 4, the expansion degree of the grinding support plate 609 can be adjusted to adapt to gear holes of different specifications;

[0025] The grinding support plate 609 is limited by the piston rod stroke of the propulsion cylinder 305. By adjusting the position of the propulsion cylinder 305 on the propulsion support plate 304 or replacing the propulsion cylinder 305 with a different stroke, the opening range of the grinding support plate 609 can be adjusted.

[0026] Reference Figure 4 The gear rack 4 comprises a support 401 and two U-shaped plates 404 on either side. The spacing between the two U-shaped plates 404 is adjustable to accommodate gears of varying thicknesses, ensuring that the gears that roll into them remain vertical. Two gear shafts 405 are positioned between the two U-shaped plates 404 to support and position the gears, preventing them from rotating during grinding. A blanking wedge 403 is positioned between the two gear shafts 405, and a blanking cylinder 402 is mounted at the bottom of the support 401 to drive the blanking wedge 403 for automatic blanking.

[0027] The specific embodiments of the present invention described above do not limit the scope of protection of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A grinding tool for gear production, comprising an operating table, on which is provided: A slideway, wherein a gear rack is provided in the middle of the slideway; A grinding mechanism, the grinding mechanism being arranged on one side of the gear rack; a baffle, the baffle being arranged on the other side of the gear rack; Its characteristics are: The grinding mechanism includes a grinding bracket, a gear pressure block is slidingly provided on the grinding bracket, a lifting cylinder is provided on the top of the grinding bracket, the piston rod of the lifting cylinder is connected to the gear pressure block, a propulsion support plate is provided on the grinding bracket below the gear pressure block, a grinding motor and a propulsion cylinder are provided on the propulsion support plate, the grinding motor is slidingly provided on the propulsion support plate, the cylinder body of the propulsion cylinder is fixedly connected to the propulsion support plate, the piston rod is connected to the grinding motor, and a folding brush is provided on the output shaft of the grinding motor, and the folding brush is stretched open after contacting the baffle.

2. A grinding tool for gear production according to claim 1, characterized in that: The folding brush includes a telescopic tube and several polishing support plates, a connecting plate is provided between the polishing support plate and the end of the telescopic tube, the two ends of the connecting plate are hinged to the polishing support plate and the telescopic tube respectively, a slip ring is provided on the telescopic tube, a push rod is provided between the slip ring and the connecting plate, one end of the push rod is hinged to the slip ring, and the other end is rotatably connected to the middle part of the connecting plate, a propulsion mechanism is provided in the telescopic tube, and the propulsion mechanism pushes the slip ring to slide on the telescopic tube.

3. A grinding tool for gear production according to claim 2, characterized in that: The propulsion mechanism includes a connecting rod, one end of the connecting rod is connected to the output shaft of the grinding motor, and the other end is slidably arranged in the telescopic tube, the telescopic tube is provided with a strip through hole, and the connecting rod is provided with a guide block, the guide block passes through the strip through hole and is connected to the slip ring, a tension spring is provided between the guide block and one end of the telescopic tube, and the two ends of the tension spring are respectively connected to the guide block and the telescopic tube.

4. A grinding tool for gear production according to claim 2 or 3, characterized in that: The gear rack includes a support, U-shaped plates are provided on both sides of the support, the spacing between the two U-shaped plates is adjustable, two gear shafts are provided between the two U-shaped plates, the two ends of the gear shafts are respectively connected to the two U-shaped plates, a blanking wedge is provided between the two gear shafts, a blanking cylinder is provided at the bottom of the support, and the piston rod of the blanking cylinder is connected to the blanking wedge.

5. The grinding tool for gear production according to claim 4, characterized in that: The propulsion support plate is slidably arranged on the polishing bracket, and an electric push rod is arranged at the bottom of the operating table, and a push rod of the electric push rod is connected to the propulsion support plate.

6. The grinding tool for gear production according to claim 5, characterized in that: The grinding support plate is provided with a detachable grinding sheet, and the end of the telescopic tube adjacent to the baffle is provided with a rotating part.

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