Pass-type wire sand blasting machine

By introducing a positioning and cleaning mechanism into the through-type wire sandblasting machine, the instability problem caused by the impact of high-speed sand particles on the guide wheel is solved, stable transportation and efficient cleaning of the wire during the sandblasting process are achieved, and the sandblasting effect is improved.

CN223339201UActive Publication Date: 2025-09-16JIANGSU GANGAN COLD DRAWN STEEL CO LTD
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Patent Information

Application Number
CN202422769253.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-16
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In existing through-type wire sandblasting machines, when the guide wheel transmits the wire, it is impacted by high-speed sand particles, making it difficult for the guide wheel to maintain stable operation for a long time, affecting the stability and quality of the wire during the sandblasting process.

Method used

The positioning mechanism and cleaning mechanism are adopted. The piston rod and transmission plate are driven by the driving cylinder to slide, the positioning ball clamps and positions the wire, and the cleaning brush driven by the control motor is used to clean the impurities on the surface of the wire to ensure the stability and cleanliness of the wire during the sandblasting process.

Benefits of technology

It achieves stable conveying and efficient cleaning of wires during the sandblasting process, avoids bending or loosening of wires, and improves the sandblasting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pass-type wire rod sand blasting machine which comprises a workbench, the top of the workbench is fixedly connected with a sand blasting box, a cleaning mechanism is arranged in the sand blasting box, positioning mechanisms are arranged on the two sides of the sand blasting box, and each positioning mechanism comprises a positioning assembly and a sand blasting assembly, a rotating rod is rotationally connected to the interior of the rotating ring, and one end of the rotating rod enables the positioning block to slide through a transmission assembly. According to the pass-type wire sand blasting machine, the positioning mechanism is arranged, under driving of the driving air cylinder, three sets of positioning blocks and positioning balls synchronously slide, and wires of different sizes can be clamped and positioned through the three sets of positioning balls, so that the wires penetrating through the interior of the sand blasting box are kept in a linear state, and the situation that the wires are bent or loosened is avoided; and the stability of the wire rod in the conveying process is kept, so that the subsequent cleaning quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire material processing, in particular to a through-type wire material sandblasting machine. Background Art

[0002] The reference patent name is: A through-type sandblasting machine (patent publication number: CN220094278U, patent publication date: 2023.11.28), including a roller conveyor, a sandblasting chamber is provided on the roller conveyor, a sandblasting mechanism is provided on the sandblasting chamber, a first dust removal chamber is provided at the outlet end of the sandblasting chamber, and a second dust removal chamber is provided at the inlet end of the sandblasting chamber. A hydraulic cylinder is provided on the upper part of the first dust removal chamber, and a first mounting plate is connected to the hydraulic cylinder. A circular air outlet bin is installed at the bottom of the first mounting plate, and a plurality of air nozzles are connected to the air outlet bin. A hair dryer is provided on the upper part of the first mounting plate, and the hair dryer is connected to the air outlet bin through a pipe. The bottom surface of the first mounting plate is connected to multiple groups of annularly distributed brush parts, and a dust collecting hopper is provided at the bottom of the first dust removal chamber, and the bottom of the dust collecting hopper is connected to an exhaust fan through a pipe. The sandblasting machine can clean up dust before and after workpiece processing, greatly improving the cleaning effect of dust on the workpiece surface.

[0003] Based on what is stated in the above documents: In the current refined wire production process, the role of the through-type sandblasting machine is vital. It effectively cleans impurities and irregularities on the surface of the wire by spraying sand particles at high speed, providing a solid foundation for subsequent processing. However, this link also faces a series of technical challenges, especially when dealing with high-speed flying sand particles. These high-speed moving sand particles have extremely high speed and sharp characteristics, which cause serious wear on the traditional rolling guide wheel. The guide wheel is a key component for wire transmission, and its stability and durability are crucial to the smooth progress of the sandblasting process. However, under the continuous impact of high-speed sand particles, the guide wheel is difficult to maintain stable operation for a long time, which not only affects the stability of the wire during the sandblasting process, but also directly leads to a decline in the quality of the wire. For this reason, the utility model provides a through-type wire sandblasting machine. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a through-type wire sandblasting machine, which solves the problem that when the existing through-type wire sandblasting machine transmits wire through the guide wheel, the guide wheel is difficult to maintain stable operation for a long time under the continuous impact of high-speed sand particles, which not only affects the stability of the wire during the sandblasting process, but also leads to a decline in wire quality.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a through-type wire sandblasting machine, comprising a workbench, a sandblasting box fixedly connected to the top of the workbench, a cleaning mechanism provided inside the sandblasting box, and positioning mechanisms provided on both sides of the sandblasting box, wherein the positioning mechanisms include:

[0006] The positioning assembly includes a rotating ring rotatably mounted on one side of the sandblasting box, a rotating rod rotatably connected to the interior of the rotating ring, one end of the rotating rod causes a positioning block to slide through a transmission assembly, and a positioning ball is installed inside the positioning block;

[0007] The driving assembly is arranged at the bottom of the workbench.

[0008] Preferably, the transmission assembly includes a transmission block installed on one side of the sandblasting box, a transmission plate is slidably connected inside the transmission block, one end of the transmission plate is fixedly connected to one side of the positioning block, and one side of the transmission plate is rotatably connected to one end of the rotating rod.

[0009] Preferably, the driving assembly includes a driving cylinder installed at the bottom of the workbench, the top of the driving cylinder is slidably connected to a piston rod, and the top end of the piston rod is fixedly connected to the other end of the transmission plate.

[0010] Preferably, the cleaning mechanism includes a supporting plate installed on the top of the inner cavity of the sandblasting box, the internal thread of the supporting plate is connected to a fixing bolt, the bottom of the supporting plate is slidably connected to a connecting block, the interior of the connecting block is threadedly connected to the surface of the fixing bolt, the bottom of the connecting block is fixedly connected to a fixing ring, the interior of the fixing ring is rotatably connected to a cleaning circular plate, the inner wall of the cleaning circular plate is installed with a cleaning brush, and the surface of the cleaning circular plate is fixedly connected to a rotating gear.

[0011] Preferably, a control motor is installed on the top of the sandblasting box, one end of the output shaft of the control motor is fixedly connected to a control gear through a coupling, and the surface of the control gear is meshed with the surface of the rotating gear.

[0012] Preferably, the inner wall of the sandblasting box is installed with symmetrical support rods, and multiple groups of sandblasting guns are installed on the surface of the support rods.

[0013] Beneficial effects

[0014] The utility model provides a through-type wire sandblasting machine. Compared with the existing technology, it has the following beneficial effects:

[0015] (1) The through-type wire sandblasting machine starts the driving cylinder to drive the piston rod and the transmission plate below to slide upward synchronously. The transmission plate below slides inside the transmission block. The sliding of the transmission plate drives the positioning block and the positioning ball to slide synchronously. The sliding of the transmission plate causes one end of the rotating rod to rotate on one side of the transmission plate, and the other end of the rotating rod to rotate inside the rotating ring, thereby causing the rotating ring to rotate. The rotation of the rotating ring causes the other two groups of rotating rods to rotate synchronously, so that the three groups of transmission plates, positioning blocks and positioning balls slide toward the center synchronously, and the positioning balls clamp and position the wire. By providing a positioning mechanism, the three groups of positioning blocks and positioning balls slide synchronously under the drive of the driving cylinder. The three groups of positioning balls can clamp and position wires of different sizes, so that the wire passing through the sandblasting box remains in a straight state, avoiding bending or looseness, and keeping the wire stable during transportation, thereby improving the subsequent cleaning quality.

[0016] (2) The through-type wire sandblasting machine starts the control motor to drive the control gear to rotate. The rotation of the control gear drives the rotating gear, the cleaning disc and the cleaning brush to rotate synchronously. The cleaning disc rotates inside the fixed ring. The cleaning brush cleans the impurities remaining on the surface of the wire. By providing a cleaning mechanism, the cleaning brush cleans the surface of the wire after sandblasting under the drive of the control motor to avoid impurities remaining on the surface of the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic diagram of the external structure of the utility model;

[0018] Figure 2 It is a three-dimensional schematic diagram of the positioning component of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the sandblasting box of the present invention;

[0020] Figure 4 It is a three-dimensional schematic diagram of the cleaning mechanism of the utility model.

[0021] In the figure: 1-workbench, 2-sandblasting box, 3-cleaning mechanism, 31-carrying plate, 32-fixing bolt, 33-connecting block, 34-fixing ring, 35-cleaning circular plate, 36-cleaning brush, 37-rotating gear, 4-positioning mechanism, 41-positioning assembly, 411-rotating ring, 412-rotating rod, 413-positioning block, 414-positioning ball, 42-driving assembly, 421-driving cylinder, 422-piston rod, 5-transmission assembly, 51-transmission block, 52-transmission plate, 6-control motor, 7-control gear, 8-support rod, 9-sandblasting gun. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 , this utility model provides two technical solutions:

[0024] Example 1

[0025] A through-type wire sandblasting machine includes a workbench 1, a sandblasting box 2 is fixedly connected to the top of the workbench 1, a cleaning mechanism 3 is provided inside the sandblasting box 2, and positioning mechanisms 4 are provided on both sides of the sandblasting box 2. The positioning mechanism 4 includes:

[0026] The positioning assembly 41 includes a rotating ring 411 rotatably mounted on one side of the sandblasting box 2. A rotating rod 412 is rotatably connected to the interior of the rotating ring 411. One end of the rotating rod 412 causes a positioning block 413 to slide through the transmission assembly 5. A positioning ball 414 is installed inside the positioning block 413.

[0027] The driving assembly 42 is arranged at the bottom of the workbench 1 .

[0028] Slots for the wire to pass through are provided on both sides of the sandblasting box 2. The positioning ball 414 is rolled inside the positioning block 413. When the wire is clamped and positioned, it will roll with the movement of the wire, without affecting the normal transportation of the wire. The wire is driven by an external motor to rotate the winding roller, and the winding roller drives the wire to be transported.

[0029] In this embodiment, the transmission assembly 5 includes a transmission block 51 installed on one side of the sandblasting box 2, and a transmission plate 52 is slidably connected inside the transmission block 51. One end of the transmission plate 52 is fixedly connected to one side of the positioning block 413, and one side of the transmission plate 52 is rotatably connected to one end of the rotating rod 412.

[0030] The transmission block 51 is used to slide and limit the transmission plate 52 .

[0031] In this embodiment, the driving assembly 42 includes a driving cylinder 421 installed at the bottom of the workbench 1. The top of the driving cylinder 421 is slidably connected to a piston rod 422, and the top end of the piston rod 422 is fixedly connected to the other end of the transmission plate 52.

[0032] The driving cylinder 421 is connected to an external air source through an air pipe, and the piston rod 422 slides inside the workbench 1 .

[0033] The through-type wire sandblasting machine starts the driving cylinder 421 to drive the piston rod 422 and the transmission plate 52 below to slide upward synchronously. The transmission plate 52 below slides inside the transmission block 51. The sliding of the transmission plate 52 drives the positioning block 413 and the positioning ball 414 to slide synchronously. The sliding of the transmission plate 52 causes one end of the rotating rod 412 to rotate on one side of the transmission plate 52, and the other end of the rotating rod 412 rotates inside the rotating ring 411, thereby causing the rotating ring 411 to rotate. The rotation of the rotating ring 411 causes the other two groups of rotating rods 412 to rotate synchronously, so that The three groups of transmission plates 52, positioning blocks 413 and positioning balls 414 are synchronously slid toward the center, and the wire is clamped and positioned by the positioning balls 414. The positioning mechanism 4 is provided, and the three groups of positioning blocks 413 and positioning balls 414 are driven by the driving cylinder 421 to slide synchronously. The three groups of positioning balls 414 can clamp and position wires of different sizes, so that the wire passing through the sandblasting box 2 remains in a straight state, avoiding bending or looseness, and keeping the wire stable during the transportation process, thereby improving the subsequent cleaning quality.

[0034] Example 2

[0035] The main differences from Example 1 are:

[0036] A through-type wire sandblasting machine, the cleaning mechanism 3 includes a carrying plate 31 installed on the top of the inner cavity of the sandblasting box 2, the internal thread of the carrying plate 31 is connected to the fixing bolt 32, the bottom of the carrying plate 31 is slidably connected to the connecting block 33, the interior of the connecting block 33 is threadedly connected to the surface of the fixing bolt 32, the bottom of the connecting block 33 is fixedly connected to the fixing ring 34, the interior of the fixing ring 34 is rotatably connected to the cleaning circular plate 35, the inner wall of the cleaning circular plate 35 is installed with a cleaning brush 36, and the surface of the cleaning circular plate 35 is fixedly connected to a rotating gear 37.

[0037] A slot is defined at the bottom of the supporting plate 31 , and the size of the slot is consistent with that of the connecting block 33 .

[0038] In this embodiment, a control motor 6 is installed on the top of the sandblasting box 2. One end of the output shaft of the control motor 6 is fixedly connected to a control gear 7 through a coupling. The surface of the control gear 7 is meshed with the surface of the rotating gear 37.

[0039] The control motor 6 is a three-phase asynchronous motor and is connected to an external circuit through wires.

[0040] In this embodiment, symmetrical support rods 8 are installed on the inner wall of the sandblasting box 2 , and multiple groups of sandblasting guns 9 are installed on the surface of the support rods 8 .

[0041] One side of the sandblasting gun 9 is communicated with an external sand material barrel through a connecting pipe.

[0042] The through-type wire sandblasting machine starts the control motor 6 to drive the control gear 7 to rotate. The rotation of the control gear 7 drives the rotating gear 37, the cleaning circular plate 35 and the cleaning brush 36 to rotate synchronously. The cleaning circular plate 35 rotates inside the fixed ring 34, and the impurities remaining on the surface of the wire are cleaned by the cleaning brush 36. By providing a cleaning mechanism 3, the cleaning brush 36 is used to clean the surface of the wire after sandblasting under the drive of the control motor 6 to avoid impurities remaining on the surface of the wire.

[0043] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0044] During operation, first pass the wire through the notches on both sides of the sandblasting box 2, and start the driving cylinder 421 to drive the piston rod 422 and the transmission plate 52 below to slide upward synchronously, and the transmission plate 52 below slides inside the transmission block 51. The sliding of the transmission plate 52 drives the positioning block 413 and the positioning ball 414 to slide synchronously. The sliding of the transmission plate 52 causes one end of the rotating rod 412 to rotate on one side of the transmission plate 52, and the other end of the rotating rod 412 rotates inside the rotating ring 411, thereby causing the rotating ring 411 to rotate. The rotation of the rotating ring 411 causes the other two groups of rotating rods 412 to rotate synchronously, so that the three groups of transmission plates 52, positioning blocks 413 and the rotating ring 411 rotate synchronously. The rod slides toward the center synchronously with the positioning ball 414, and the wire is clamped and positioned by the positioning ball 414. The positioning components 41 set on both sides of the sandblasting box 2 keep the wire passing through the inside of the sandblasting box 2 in a straight state to avoid bending or loosening. Subsequently, sand particles are sprayed out by multiple groups of sandblasting guns 9 to remove dirt, oxide layer and other undesirable attachments on the surface of the wire. Finally, the control motor 6 is started to drive the control gear 7 to rotate. The rotation of the control gear 7 drives the rotating gear 37, the cleaning circular plate 35 and the cleaning brush 36 to rotate synchronously. The cleaning circular plate 35 rotates inside the fixed ring 34, and the impurities remaining on the surface of the wire are cleaned by the cleaning brush 36.

[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0046] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A through-type wire sandblasting machine, comprising a workbench (1), characterized in that: A sandblasting box (2) is fixedly connected to the top of the workbench (1), a cleaning mechanism (3) is provided inside the sandblasting box (2), and positioning mechanisms (4) are provided on both sides of the sandblasting box (2), wherein the positioning mechanisms (4) include: A positioning assembly (41) includes a rotating ring (411) rotatably mounted on one side of the sandblasting box (2), wherein a rotating rod (412) is rotatably connected to the interior of the rotating ring (411), and one end of the rotating rod (412) causes a positioning block (413) to slide via a transmission assembly (5), wherein a positioning ball (414) is mounted inside the positioning block (413); A driving assembly (42) is arranged at the bottom of the workbench (1).

2. A through-type wire sandblasting machine according to claim 1, characterized in that: The transmission assembly (5) comprises a transmission block (51) mounted on one side of the sandblasting box (2); a transmission plate (52) is slidably connected to the interior of the transmission block (51); one end of the transmission plate (52) is fixedly connected to one side of the positioning block (413); and one side of the transmission plate (52) is rotatably connected to one end of the rotating rod (412).

3. A through-type wire sandblasting machine according to claim 2, characterized in that: The driving assembly (42) includes a driving cylinder (421) installed at the bottom of the workbench (1), the top of the driving cylinder (421) is slidably connected to a piston rod (422), and the top end of the piston rod (422) is fixedly connected to the other end of the transmission plate (52).

4. The through-type wire blasting machine according to claim 1, characterized in that: The cleaning mechanism (3) includes a supporting plate (31) installed on the top of the inner cavity of the sandblasting box (2), the inner thread of the supporting plate (31) is connected to a fixing bolt (32), the bottom of the supporting plate (31) is slidably connected to a connecting block (33), the interior of the connecting block (33) is threadedly connected to the surface of the fixing bolt (32), the bottom of the connecting block (33) is fixedly connected to a fixing ring (34), the interior of the fixing ring (34) is rotatably connected to a cleaning circular plate (35), the inner wall of the cleaning circular plate (35) is installed with a cleaning brush (36), and the surface of the cleaning circular plate (35) is fixedly connected to a rotating gear (37).

5. The through-type wire sandblasting machine according to claim 4, characterized in that: A control motor (6) is installed on the top of the sandblasting box (2), and one end of the output shaft of the control motor (6) is fixedly connected to a control gear (7) through a coupling, and the surface of the control gear (7) is meshed with the surface of the rotating gear (37).

6. The through-type wire sandblasting machine according to claim 1, characterized in that: The inner wall of the sandblasting box (2) is provided with symmetrical support rods (8), and the surface of the support rods (8) is provided with multiple groups of sandblasting guns (9).

Citation Information

Patent Citations

  • Pass-type sand blasting machine

    CN220094278U