Sleeve die forging chain mandrel dismounting tool
By designing a sleeve die forging chain core shaft disassembly tool and utilizing a combination of a chuck and an operating rod, the problem of difficult disassembly of the sleeve die forging chain core shaft is solved, thereby achieving the effect of reducing damage and labor intensity.
Patent Information
- Application Number
- CN202422701628.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The core shaft of the sleeve forging chain is difficult to disassemble. The traditional hammering method causes damage and the maintenance work is time-consuming and labor-intensive.
A tool for disassembling the mandrel of a sleeve die forging chain is designed. The tool comprises a chuck and an operating rod. The chuck cooperates with the mandrel slot through a clamping plate. The operating rod provides torque to loosen the mandrel and avoid direct knocking.
It reduces the damage of sleeve forging chain, reduces maintenance time and labor intensity, and improves the stability and efficiency of operation.
Smart Images

Figure CN223339346U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dry slag machines, in particular to a tool for disassembling a sleeve die forging chain core shaft. Background Art
[0002] A dry slag conveyor is a slag handling device used in power plant boilers, cooling and conveying boiler slag. This latest generation dry slag conveyor utilizes a hopper as a carrier for slag and heat exchange, a sleeve die-forged chain as a transmission center, and features synchronous self-cleaning and conveying. It utilizes penetrating heat exchange and quantitative air control technology. The sleeve die-forged chain consists of chain plates, sleeves, a mandrel, connecting plates, and screws.
[0003] During daily production, the sleeve die-forged chain wears out due to the long-term operation of the dry slag machine, stretching the sleeve die-forged chain length. This wear and tear necessitates the removal of the sleeve die-forged chain mandrel to cut the chain. This is due to the small clearance between the mandrel and the sleeve, and the fact that the sleeve die-forged chain expands due to the high temperature of the slag during daily use, making removal of the mandrel difficult. Traditional disassembly methods, such as hammering, damage the sleeve die-forged chain, and require lengthy and labor-intensive maintenance. Utility Model Content
[0004] The utility model provides a sleeve die forging chain core shaft disassembly tool to solve the technical defects of the above-mentioned prior art.
[0005] In order to solve the above technical problems, the technical solution of the utility model is a sleeve die forging chain core shaft disassembly tool, including a chuck, the chuck includes a base plate and two splints, one end of the two splints is fixedly connected to the two ends of one side of the base plate, and the other end is respectively matched with the grooves on both sides of one end of the sleeve die forging chain core shaft, and also includes an operating rod, which is detachably connected to the chuck base plate.
[0006] Specifically, the detachable connection is a threaded connection.
[0007] Specifically, the detachable connection is a snap connection.
[0008] Specifically, the splint is C-shaped.
[0009] Specifically, the splint is L-shaped.
[0010] Specifically, the operating rod is a screw rod and further includes a two-legged bracket, and the supporting surface of the two-legged bracket has a screw hole that matches the screw rod.
[0011] Specifically, after the screw rod passes through the screw hole, a handle is provided at the end of the screw rod.
[0012] In order to solve the above technical problems, another technical solution of the utility model is a sleeve die forging chain core shaft disassembly tool, including a chuck, the chuck includes a base plate and two clamping plates, one end of the two clamping plates are respectively fixedly connected to the two ends of one side of the base plate, and the other ends are respectively matched with the grooves on both sides of one end of the sleeve die forging chain core shaft, and also includes an operating rod, which is formed integrally with the chuck base plate.
[0013] Specifically, the splint is C-shaped.
[0014] Specifically, the splint is L-shaped.
[0015] Due to the arrangement of the chuck, the clamping plate and the operating rod, the utility model reduces the damage to the sleeve die forging chain caused by the traditional hammer striking, and reduces the maintenance operation time and the maintenance operation labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present application, and are not limitations to the present application.
[0017] Figure 1 A schematic diagram of the structure of a sleeve forging chain mandrel disassembly tool in a basic embodiment
[0018] Figure 2 A schematic diagram of a sleeve die forging chain mandrel disassembly tool according to a further embodiment
[0019] In the figure, 1 is the operating lever, 2 is the bracket, and 3 is the chuck. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0021] Unless otherwise defined, technical or scientific terms used herein shall have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
[0022] The specific embodiments of the present invention are described in detail and completely below with reference to the accompanying drawings.
[0023] like Figure 1As shown, a tool for removing a mandrel from a sleeve die forging chain comprises a chuck 3, which comprises a base plate and two clamping plates. One end of each clamping plate is fixedly connected to the two ends of one side of the base plate, and the other ends respectively engage with the slots on both sides of one end of the mandrel of the sleeve die forging chain. The tool also comprises an operating rod 1, which is detachably connected to the base plate of the chuck 3. In a sleeve die forging chain, components such as chain plates, sleeves, mandrels, connecting plates, and screws are included. After the mandrel passes through the sleeve, its two ends are respectively inserted into the connecting holes of the chain plates. A connecting plate is inserted into the slots and fixedly connected to the chain plates by bolts. When disassembling the mandrel, first unscrew the bolts, remove the connecting plate, insert the two clamping plates of the barrel die forging chain mandrel disassembly tool into the slots on both sides of one end of the mandrel, twist the operating rod to a certain angle, and the mandrel, clamped by the clamping plates, rotates due to the torque applied by the operating rod, overcomes the friction between the mandrel and the sleeve and becomes loose, and then the mandrel can be easily removed. After removing the mandrel, the chain plate that has been stretched due to wear is replaced with a normal chain plate, completing the maintenance of the sleeve die forging chain. This reduces the damage to the sleeve die forging chain caused by traditional hammer strikes, and reduces the maintenance time and labor intensity of the maintenance operation. The operating rod 1 is detachably connected to the base plate of the clamping plate 3, and different clamping plates 3 can be replaced according to the different mandrels of the sleeve die forging chain.
[0024] Specifically, the detachable connection is a threaded connection, which can provide stable connection strength, ensure a tight fit between the connected parts, and is not affected by human factors, with stable and reliable performance.
[0025] Specifically, the detachable connection is a snap connection, which is easy to operate and does not require complicated installation steps and tools, thereby improving work efficiency.
[0026] Specifically, the splint is C-shaped, which can withstand greater force, ensuring high stability during the fixing process and is not easy to loosen or deform.
[0027] Specifically, the splint is L-shaped, which has high durability and stability and can maintain performance for a long time.
[0028] Specifically, if Figure 2 As shown, the operating rod 1 is a screw rod and also includes a two-legged bracket 2. The supporting surface of the two-legged bracket 2 has a screw hole that cooperates with the screw rod. The support of the operating rod 1 by the bracket 2 ensures the stability of the operating rod 1, further reducing the labor intensity of maintenance workers.
[0029] Specifically, after the screw rod passes through the screw hole, a handle is provided at the end of the screw rod. The provision of the handle further reduces the labor intensity of the maintenance workers and improves the comfort of the maintenance work.
[0030] To solve the above-mentioned technical problems, another technical solution of the present invention is a sleeve die forging chain mandrel removal tool, comprising a chuck 3, which comprises a base plate and two clamping plates, one end of each clamping plate being fixedly connected to the two ends of one side of the base plate, and the other end of each clamping plate being engaged with the slots on both sides of one end of the sleeve die forging chain mandrel, and an operating lever 1, which is integrally formed with the base plate of the chuck 3. The integral formation of the operating lever 1 and the base plate of the chuck 3 improves the convenience and reliability of maintenance operations.
[0031] Specifically, the splint is C-shaped, which can withstand greater forces, ensuring high stability during the fixing process and is not prone to loosening or deformation.
[0032] Specifically, the splint is L-shaped, which has high durability and stability and can maintain performance for a long time.
[0033] The above description is merely an exemplary embodiment of the present application and is not intended to limit the scope of protection of the present application. The scope of protection of the present application is determined by the appended claims.
Claims
1. A sleeve die forging chain mandrel disassembly tool, characterized in that The chuck (3) comprises a base plate and two clamping plates, one end of each clamping plate is fixedly connected to the two ends of one side of the base plate, and the other end is respectively matched with the clamping grooves on both sides of one end of the sleeve die forging chain core shaft, and also comprises an operating rod (1), and the operating rod (1) is detachably connected to the base plate of the chuck (3).
2. A sleeve die forging chain mandrel removal tool according to claim 1, characterized in that The detachable connection is a threaded connection.
3. A sleeve die forging chain mandrel removal tool according to claim 1, characterized in that The detachable connection is a snap connection.
4. A sleeve die forging chain mandrel removal tool according to claim 1, characterized in that The splint is C-shaped.
5. The sleeve die forging chain mandrel removal tool according to claim 1, characterized in that The splint is L-shaped.
6. The sleeve die forging chain mandrel removal tool according to any one of claims 1 to 5, characterized in that The operating rod (1) is a screw rod and further comprises a two-legged bracket (2). The supporting surface of the two-legged bracket (2) is provided with a screw hole that matches the screw rod.
7. A sleeve die forging chain mandrel removal tool according to claim 6, characterized in that After the screw rod passes through the screw hole, a handle is provided at the end of the screw rod.
8. A sleeve die forging chain mandrel removal tool, characterized in that The chuck (3) includes a base plate and two clamping plates, one end of each clamping plate is fixedly connected to the two ends of one side of the base plate, and the other end is respectively matched with the clamping grooves on both sides of one end of the sleeve die forging chain core shaft, and also includes an operating rod (1), and the operating rod (1) is formed integrally with the base plate of the chuck (3).
9. A sleeve die forging chain mandrel removal tool according to claim 8, characterized in that The splint is C-shaped.
10. The sleeve die forging chain mandrel removal tool according to claim 8, characterized in that The splint is L-shaped.