Efficient concrete pouring device for bridge engineering

By using a conical discharge hopper, curved plates and mixing components in the concrete pouring device, the problem of concrete retention in the discharge pipe is solved, and the pouring efficiency and construction speed are improved.

CN223339721UActive Publication Date: 2025-09-16ANHUA COUNTY YUXIN CONCRETE CO LTD
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Patent Information

Application Number
CN202422779526.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-16
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In existing concrete pouring equipment, the viscous components of freshly mixed concrete cause stagnation in the feed pipe, affecting the pouring speed and construction efficiency.

Method used

It adopts a conical lower hopper, rotating connected curved plates and mixing components. The concrete outflow speed is adjusted by controlling the rotation speed. Combined with the mixing frame and inclined plates, it increases material fluidity and prevents blockage and accumulation.

Benefits of technology

The stability of the concrete feeding process and the regulation of flow are achieved, the jam problem is reduced, and the pouring efficiency and construction speed are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge engineering, and discloses an efficient concrete pouring device for bridge engineering, which comprises a stirring barrel, the bottom surface of the stirring barrel is fixedly connected with a conical blanking hopper, the bottom end of the conical blanking hopper is provided with a blanking assembly, and the blanking assembly comprises a connecting pipe. The connecting pipe is fixedly connected to the bottom end of the conical discharging hopper, the bottom end of the connecting pipe is fixedly connected with a hollow ball, the bottom face of the hollow ball is fixedly connected with a discharging pipe, the inner wall of the hollow ball is rotationally connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with an arc-shaped plate, and the arc-shaped plate is attached to the inner wall of the hollow ball. And a plurality of groups of arc-shaped plates are arranged. According to the concrete discharging device, the rotating speed of the arc-shaped plate can be controlled by adjusting the rotating speed of the rotating shaft, then the flowing-out speed and flow of concrete are adjusted, the discharging process is more stable, and the blocking problem caused by too large viscosity of the concrete is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge engineering, in particular to a high-efficiency concrete pouring device for bridge engineering. Background Art

[0002] Concrete or cement mortar pouring is a crucial task at construction sites. During the pouring of short columns in steel structure concrete foundations, the concrete pouring device must be moved and poured individually. To increase pouring flexibility, the device is typically attached to the excavator's swing arm, allowing pouring to proceed in conjunction with the excavator's movement and swinging of the arm.

[0003] After searching, the Chinese patent announcement number: CN220377865U discloses a high-efficiency concrete pouring device, which is achieved by arranging a limiting cylinder on the outside of the discharge port, and the discharge port is located at the lower end of the inner side of the limiting cylinder. A gear-shaped sealing plate is rotatably connected to the upper front end of the discharge cylinder. At the same time, the gear-shaped sealing plate rotates around the inner wall of the limiting cylinder by engaging with the tooth groove to achieve sealing of the discharge port and discharge control.

[0004] The above-mentioned pouring device has certain defects during use. The freshly mixed concrete contains a high viscosity component, which causes concrete to be retained in the feed pipe, resulting in a decrease in pouring speed and affecting construction efficiency. Therefore, an efficient concrete pouring device for bridge engineering is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency concrete pouring device for bridge engineering, which aims to improve the problem in the prior art that concrete is retained in the discharge pipe, resulting in a decrease in pouring speed and affecting construction efficiency.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A high-efficiency concrete pouring device for bridge engineering comprises a mixing barrel, the bottom surface of the mixing barrel is fixedly connected to a conical discharge hopper, the bottom end of the conical discharge hopper is provided with a discharge assembly, the discharge assembly comprises a connecting pipe, the connecting pipe is fixedly connected to the bottom end of the conical discharge hopper, the bottom end of the connecting pipe is fixedly connected to a hollow sphere, the bottom surface of the hollow sphere is fixedly connected to the discharge pipe, the inner wall of the hollow sphere is rotatably connected to a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to an arc plate.

[0008] As a further description of the above technical solution:

[0009] Four groups of symmetrically arranged slots are provided on the top of the mixing barrel, a cross plate is fixedly connected to the inside of the slot, a stirring assembly is provided on the bottom of the cross plate, and the stirring assembly includes a drive shaft, which is rotatably connected to the bottom of the cross plate, and the side wall of the drive shaft is fixedly connected to multiple groups of stirring frames distributed in an array.

[0010] As a further description of the above technical solution:

[0011] The arc-shaped plates are fitted with the inner wall of the hollow sphere. There are multiple groups of the arc-shaped plates, and the multiple groups of the arc-shaped plates are arrayed on the outer wall of the rotating shaft.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the hollow sphere is fixedly connected to a motor 1, the output shaft of the motor 1 passes through and is rotatably connected to the inner wall of the hollow sphere, and the output shaft of the motor 1 is fixedly connected to the end of the rotating shaft.

[0014] As a further description of the above technical solution:

[0015] The surface of the cross plate is fixedly connected to the motor 2, the output shaft of the motor 2 passes through and is rotatably connected to the bottom surface of the cross plate, and the output shaft of the motor 2 is fixedly connected to the top end of the drive shaft.

[0016] As a further description of the above technical solution:

[0017] The bottom surface of the stirring frame is arranged to be inclined.

[0018] As a further description of the above technical solution:

[0019] A plurality of array-distributed inclined plates are fixedly connected between the side wall of the stirring frame and the driving shaft.

[0020] As a further description of the above technical solution:

[0021] The inclined wall of the conical lower hopper is fixedly connected to a plurality of support legs distributed in an array, and reinforcement rods are fixedly connected between the plurality of support legs.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the present invention, by adjusting the rotation speed of the rotating shaft, the rotation speed of the arc plate can be controlled, thereby adjusting the speed and flow rate of concrete outflow, making the feeding process more stable and reducing the jamming problem caused by excessive viscosity of concrete.

[0024] 2. In the present invention, the mixing frame rotates driven by the driving shaft to mix the concrete. The mixing frame is reinforced by the inclined plate, and the contact area with the material is increased through a relatively fixed angle, resulting in stronger material fluidity and avoiding material accumulation or uneven mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency concrete pouring device for bridge engineering proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the unloading component of a high-efficiency concrete pouring device for bridge engineering proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of a mixing assembly of a high-efficiency concrete pouring device for bridge engineering proposed by the utility model.

[0028] Legend:

[0029] 1. Mixing barrel; 2. Conical discharge hopper; 21. Support legs; 22. Reinforcement rod; 3. Discharge assembly; 31. Connecting pipe; 32. Hollow sphere; 33. Discharge pipe; 34. Rotating shaft; 35. Arc plate; 36. Motor 1; 4. Slot; 41. Cross plate; 5. Mixing assembly; 51. Drive shaft; 52. Mixing frame; 53. Inclined plate; 54. Motor 2. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1 The present invention provides an embodiment of a high-efficiency concrete pouring device for bridge engineering, comprising a mixing barrel 1, the bottom surface of which is fixedly connected to a conical lower hopper 2. The mixing barrel 1 is used to store and mix concrete raw materials. The conical lower hopper 2 allows concrete to flow smoothly into the discharge assembly 3. The conical structure helps reduce concrete retention, thereby improving pouring efficiency. The inclined wall of the conical lower hopper 2 is fixedly connected to multiple groups of support legs 21 distributed in an array. Reinforcement rods 22 are fixedly connected between the multiple groups of support legs 21. The support legs 21 serve to support and stabilize the entire pouring device, and the reinforcement rods 22 strengthen the connection between the support legs 21, providing additional structural stability.

[0032] Reference Figure 1 - Figure 2 The bottom end of the conical hopper 2 is provided with a discharge assembly 3, which includes a connecting pipe 31, which is fixedly connected to the bottom end of the conical hopper 2, and the bottom end of the connecting pipe 31 is fixedly connected to a hollow sphere 32, and the bottom surface of the hollow sphere 32 is fixedly connected to a discharge pipe 33. The connecting pipe 31, the hollow sphere 32 and the discharge pipe 33 are used for the outflow of concrete raw materials. The inner wall of the hollow sphere 32 is rotatably connected to a rotating shaft 34, and the outer wall of the rotating shaft 34 is fixedly connected to an arc plate 35, which fits the inner wall of the hollow sphere 32. There are multiple groups of arc plates 35, and multiple groups of arc plates 35 are arrayed on the outer wall of the rotating shaft 34. The arc plates 35 fit tightly with the inner wall of the hollow sphere 32 to form a closed space, which effectively prevents leakage or loss of concrete during discharge, and at the same time, the speed of concrete discharge is adjusted by the rotation of the arc plates 35. A motor 36 is fixedly connected to the outer wall of hollow sphere 32. The output shaft of motor 36 extends through and rotatably connects to the inner wall of hollow sphere 32. The output shaft of motor 36 is fixedly connected to the end of shaft 34. Motor 36 drives shaft 34 to rotate, controlling the concrete flow rate via curved plate 35, making the discharging process more stable and reducing the problem of jamming caused by excessive concrete viscosity.

[0033] Reference Figure 1 、 Figure 3 The top of the mixing barrel 1 is provided with four sets of symmetrically arranged slots 4, and a cross plate 41 is fixedly connected to the inside of the slots 4. The slots 4 and the cross plate 41 are used to provide positioning support for the mixing assembly 5, ensuring the stable operation of the mixing assembly 5. The bottom surface of the cross plate 41 is provided with a mixing assembly 5, which includes a drive shaft 51, which is rotatably connected to the bottom surface of the cross plate 41. The side walls of the drive shaft 51 are fixedly connected to multiple sets of mixing frames 52 distributed in an array. The drive shaft 51 is used to drive the mixing frames 52 to rotate and achieve mixing of the concrete. The bottom surface of the mixing frame 52 is set to an inclined shape. The inclined bottom surface of the mixing frame 52 can fit the shape of the conical lower hopper 2, so that the concrete in the conical lower hopper 2 can be mixed simultaneously. The side walls of the mixing frame 52 are fixedly connected to the drive shaft 51. Multiple sets of inclined plates 53 are distributed in an array. The function of the inclined plates 53 is to reinforce the mixing frame 52 and, through a relatively fixed angle, increase the contact area with the material, thereby generating stronger material fluidity and preventing material accumulation or uneven mixing. A second motor 54 is fixedly connected to the surface of the cross plate 41. The output shaft of the second motor 54 extends through and is rotatably connected to the bottom surface of the cross plate 41. The output shaft of the second motor 54 is fixedly connected to the top of the drive shaft 51. The second motor 54 is responsible for driving the drive shaft 51 to rotate, thereby realizing the operation of the entire stirring assembly 5.

[0034] Working Principle: First, concrete is poured into the mixing drum 1. Then, motor 2 54 is started, driving the mixing assembly 5 to begin operation. The mixing frame 52 rotates under the drive shaft 51, stirring the concrete. During the mixing process, the mixing frame 52 is reinforced by the inclined plate 53. At a relatively fixed angle, the contact area with the material is increased, resulting in stronger material flow and preventing material accumulation or uneven mixing.

[0035] Next, start the motor 36, the shaft 34 begins to rotate, driving the curved plate 35 to rotate on the inner wall of the hollow sphere 32. By adjusting the rotation speed of the shaft 34, the rotation speed of the curved plate 35 can be controlled, thereby adjusting the speed and flow rate of the concrete outflow, making the material feeding process more stable and reducing the jamming problem caused by the excessive viscosity of the concrete.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-efficiency concrete pouring device for bridge engineering, comprising a mixing barrel (1), characterized in that: The bottom surface of the mixing barrel (1) is fixedly connected to a conical discharge hopper (2), and a discharge assembly (3) is provided at the bottom end of the conical discharge hopper (2). The discharge assembly (3) comprises a connecting pipe (31), and the connecting pipe (31) is fixedly connected to the bottom end of the conical discharge hopper (2). The bottom end of the connecting pipe (31) is fixedly connected to a hollow sphere (32), and the bottom surface of the hollow sphere (32) is fixedly connected to a discharge pipe (33). The inner wall of the hollow sphere (32) is rotatably connected to a rotating shaft (34), and the outer wall of the rotating shaft (34) is fixedly connected to an arc plate (35).

2. The high-efficiency concrete pouring device for bridge engineering according to claim 1, characterized in that: The top of the mixing barrel (1) is provided with four groups of symmetrically arranged slots (4), the interior of the slots (4) is fixedly connected with a cross plate (41), the bottom surface of the cross plate (41) is provided with a stirring assembly (5), the stirring assembly (5) comprises a driving shaft (51), the driving shaft (51) is rotatably connected to the bottom surface of the cross plate (41), and the side wall of the driving shaft (51) is fixedly connected with a plurality of array-distributed stirring frames (52).

3. The high-efficiency concrete pouring device for bridge engineering according to claim 1, characterized in that: The arc-shaped plates (35) are fitted with the inner wall of the hollow sphere (32). There are multiple groups of the arc-shaped plates (35), and the multiple groups of the arc-shaped plates (35) are arrayed and distributed on the outer wall of the rotating shaft (34).

4. The high-efficiency concrete pouring device for bridge engineering according to claim 1, characterized in that: The outer wall of the hollow sphere (32) is fixedly connected to a motor 1 (36), the output shaft of the motor 1 (36) is rotatably connected to the inner wall of the hollow sphere (32), and the output shaft of the motor 1 (36) is fixedly connected to the end of the rotating shaft (34).

5. The high-efficiency concrete pouring device for bridge engineering according to claim 2, characterized in that: The surface of the cross plate (41) is fixedly connected to the second motor (54), the output shaft of the second motor (54) passes through and is rotatably connected to the bottom surface of the cross plate (41), and the output shaft of the second motor (54) is fixedly connected to the top end of the drive shaft (51).

6. The high-efficiency concrete pouring device for bridge engineering according to claim 2, characterized in that: The bottom surface of the stirring frame (52) is arranged in an inclined shape.

7. The high-efficiency concrete pouring device for bridge engineering according to claim 2, characterized in that: A plurality of array-distributed inclined plates (53) are fixedly connected between the side wall of the stirring frame (52) and the driving shaft (51).

8. The high-efficiency concrete pouring device for bridge engineering according to claim 1, characterized in that: The inclined wall of the conical lower hopper (2) is fixedly connected to a plurality of groups of support legs (21) distributed in an array, and reinforcement rods (22) are fixedly connected between the plurality of groups of support legs (21).

Citation Information

Patent Citations

  • Efficient concrete pouring device

    CN220377865U