Non-glue cotton raw material batching device with alarm equipment

By introducing a pressure sensor and controller system into the non-glue cotton raw material batching device, the problem of the existing technology being unable to promptly warn of inappropriate weight is solved, the functions of real-time monitoring and data storage are realized, and production efficiency and batching accuracy are improved.

CN223339755UActive Publication Date: 2025-09-16JIAXING WANKANG NON WOVEN PROD CO LTD
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Patent Information

Application Number
CN202422794512.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-16
Publication Date
2025-09-16
Estimated Expiration
2034-11-16

AI Technical Summary

Technical Problem

Existing machines for proportioning raw materials without glue cannot promptly warn of inappropriate weights of raw materials, resulting in over- or under-proportioning, and cannot effectively alert operators.

Method used

A non-glue cotton raw material batching device with an alarm device is designed. Through the pressure sensor and controller system, the pressure changes in the batching box are monitored in real time. When the pressure is too high or too low, an alarm is issued and the data is transmitted to the server in the computer room for storage for subsequent tracking and viewing.

Benefits of technology

It realizes real-time monitoring and warning of the proportion of non-glue cotton raw materials, ensures the accuracy of the proportion, reduces the need for manual operation, improves production efficiency, and realizes data storage and tracking through the data transmission module.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-glue cotton raw material batching device with alarm equipment, and belongs to the field of chemical fibers, the non-glue cotton raw material batching device comprises a batching box and a frame, a controller is fixedly mounted on the outer side of the batching box, a side plate is fixedly assembled on the outer side of the batching box, and an alarm lamp is fixedly mounted on the top of the side plate; a discharging bin is fixedly assembled at the bottom of the batching box, and an inclined plate is fixedly assembled on the inner wall of the discharging bin; the non-glue cotton slides to the top of the conveying belt along the sliding plate to be conveyed, the rotating shaft can rotate on the inner wall of the discharging bin while the non-glue cotton slides down, then the pressing shaft can extrude the pressure sensor, and the pressure sensor can transmit sensed pressure data to a controller; therefore, when the pressure is too large, that is, the non-glue cotton raw materials are too much or insufficient, the warning lamp is controlled to give an alarm, and meanwhile, data are transmitted to a machine room server for storage through the data transmission module, so that follow-up tracking and checking are facilitated.
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Description

Technical Field

[0001] The present application relates to the field of chemical fiber technology, and in particular to a non-glue cotton raw material batching device with an alarm device. Background Art

[0002] With the advancement of science and technology, a new type of material has been developed - glue-free cotton. It does not require spraying glue, has no odor, and is non-irritating to the human body. It is a type of non-woven fabric and is an advanced material for filling and warmth. It has the characteristics of good breathability, good warmth retention, light weight, aging resistance, non-toxicity and cleanliness. It is an updated product of spray-coated cotton, sponge, etc.

[0003] In the process of producing non-glue cotton, since the raw materials of various cotton wools need to be proportioned according to a certain ratio, the proportioning machine may malfunction, such as over-proportioning or under-proportioning. The existing proportioning machine cannot warn of raw materials of inappropriate weight. Therefore, this application proposes a non-glue cotton raw material proportioning device with an alarm device to solve the above problem. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a glue-free cotton raw material batching device with an alarm device, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a non-glue cotton raw material batching device with an alarm device, comprising a batching box and a frame, a controller is fixedly installed on the outside of the batching box, a side panel is fixedly installed on the outside of the batching box, a warning light is fixedly installed on the top of the side panel, a lower feed bin is fixedly installed on the bottom of the batching box, an inclined plate is fixedly installed on the inner wall of the lower feed bin, the outer side of the inclined plate is fixedly connected to one end of two springs, the other ends of the two springs are fixedly connected to a slide, a pressure sensor is fixedly installed on the side of the inclined plate close to the slide, a pressure shaft is fixedly installed on the side of the slide close to the pressure sensor, a motor is fixedly installed on the outside of the batching box, a screw rod is fixedly connected to the power output shaft of the motor, a slider is threadedly connected to the outer edge of the screw rod, and a cover plate is fixedly connected to the top of the slider.

[0006] As a preferred embodiment, a through hole is opened through the inner wall of the ingredient box, and a visualization board is fixedly installed on the inner wall of the through hole, and the visualization board is made of transparent tempered glass.

[0007] By adopting the above technical solution, the state of the inner cavity of the batching box can be viewed from the outside through the visualization board, so that the shape and quantity of the non-glue cotton in the inner cavity of the batching box can be known in a timely and convenient manner.

[0008] As a preferred embodiment, rotating shafts are fixedly installed on both sides of the slide, and the two rotating shafts are rotatably connected to the inner wall of the lower silo.

[0009] By adopting the above technical solution, when the glue-free cotton slides down along the slide plate and squeezes the slide plate, the rotating shaft can rotate on the inner wall of the lower hopper, thereby causing the pressing shaft to squeeze the pressure sensor.

[0010] As a preferred embodiment, the pressure shaft is arranged at an obliquely upper position of the pressure sensor, the pressure sensor and the controller are electrically connected, the controller is provided with a display screen, the controller and the warning light are electrically connected, and a data transmission module is provided on the outside of the ingredient box, and the controller data transmission module is electrically connected to the computer room server.

[0011] By adopting the above technical solution, the slide plate will squeeze the pressure shaft when it rotates under pressure, and then transmit the sensed pressure data to the controller. When the pressure is too high, that is, when there is too much glue-free cotton raw material, the warning light will be controlled to sound an alarm. At the same time, the data transmission module will be used to transmit the data to the computer room server for storage, which is convenient for subsequent tracking and viewing.

[0012] As a preferred embodiment, two slide grooves are symmetrically opened on the top of the ingredient box, and a bearing is fixedly installed on the inner wall of the slide groove close to the motor side. The slider is adapted to be slidably connected to the inner wall of the slide groove close to the motor side, and the end of the screw rod away from the motor is fixedly connected to the inner ring of the bearing, and a limit rod is fixedly installed on the inner wall of the other slide groove.

[0013] By adopting the above technical solution, the rotation of the screw rod can drive the slider to slide stably on the inner wall of the slide groove, and the bearing can drive the screw rod to rotate stably, ensuring that the screw rod will not easily deviate or swing in position during rotation.

[0014] As a preferred embodiment, the outer edge of the limit rod is slidably connected to the limit block, the top of the limit block is fixedly connected to the side of the cover plate away from the slider, the cover plate is slidably connected to the top of the ingredient box, and the size of the cover plate is adapted to the size of the ingredient box.

[0015] By adopting the above technical solution, the side of the moving cover away from the slider can be limited to ensure that both sides of the cover can move synchronously, thereby ensuring the stability of the cover during movement and preventing it from deflecting and swinging.

[0016] As a preferred embodiment, a conveyor belt is installed on the inner wall of the frame, and the bottoms of the inclined plate and the slide plate are both arranged above the conveyor belt.

[0017] By adopting the above technical solution, the glue-free cotton that slides down the slide plate can directly slide to the top of the conveyor belt for transportation. At the same time, the two sides of the frame can be used to intercept the outside of the conveyor belt to ensure that it will not fall off the top of the conveyor belt.

[0018] As a preferred embodiment, four supporting legs are symmetrically fixedly installed on the top of the frame, and the bottoms of the four supporting legs are all provided with anti-slip grooves.

[0019] By adopting the above technical solution, the frame can be supported to ensure that it can be stably placed on the ground, thereby ensuring the stability of the conveyor belt during operation.

[0020] Beneficial effects of this application:

[0021] 1. This is a non-glue cotton raw material batching device with an alarm device, which transports the non-glue cotton by sliding the non-glue cotton along the slide to the top of the conveyor belt. While sliding, the rotating shaft can rotate on the inner wall of the lower hopper, thereby causing the pressure shaft to squeeze the pressure sensor, and then the pressure sensor can transmit the sensed pressure data to the controller, so that when the pressure is too high, that is, the non-glue cotton raw material is too much or insufficient, the warning light will be controlled to sound an alarm, and the data transmission module will be used to transmit the data to the server in the computer room for storage, which is convenient for subsequent tracking and viewing.

[0022] 2. This is a glue-free cotton raw material batching device with an alarm device. The driving motor drives the screw rod to rotate, and then the screw rod can be used to drive the slider to slide on the inner wall of the slide groove, thereby driving the cover plate to slide on the top of the batching box, so that the cover plate can be separated from the top of the batching box, and then the staff does not need to manually open the cover plate when adding materials, which improves the convenience. After the adding is completed, the cover plate can be automatically driven to return to its original position to cover the top of the batching box, ensuring that dust and impurities on the roof will not enter the inner cavity of the batching box and come into contact with the glue-free cotton. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of this application;

[0024] Figure 2 A schematic diagram of the local structure of this application;

[0025] Figure 3 This is a schematic diagram of the cross section and partial enlarged structure of the skateboard of this application;

[0026] Figure 4 This is a cross-sectional and partially enlarged structural diagram of the batching box of this application;

[0027] Figure 5 This is a schematic diagram of the expanded structure of this application.

[0028] Numbers in the figure: 1. Batching box; 2. Controller; 3. Side panel; 4. Warning light; 5. Visualization board; 6. Unloading bin; 7. Inclined plate; 8. Spring; 9. Slide plate; 10. Rotating shaft; 11. Pressure sensor; 12. Pressing shaft; 13. Motor; 14. Screw; 15. Bearing; 16. Slide; 17. Slider; 18. Cover plate; 19. Limit block; 20. Limit rod; 21. Frame; 22. Conveyor belt. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0030] Reference Figure 1-5 , a non-glue cotton raw material batching device with an alarm device, comprising a batching box 1 and a frame 21, a controller 2 is fixedly installed on the outside of the batching box 1, a side panel 3 is fixedly installed on the outside of the batching box 1, a warning light 4 is fixedly installed on the top of the side panel 3, a lower feed bin 6 is fixedly installed on the bottom of the batching box 1, and an inclined plate 7 is fixedly installed on the inner wall of the lower feed bin 6, the outer side of the inclined plate 7 is fixedly connected to one end of two springs 8, and the other end of the two springs 8 is fixedly connected to a slide plate 9, a pressure sensor 11 is fixedly installed on the side of the inclined plate 7 close to the slide plate 9, and a pressing shaft 12 is fixedly installed on the side of the slide plate 9 close to the pressure sensor 11, a motor 13 is fixedly installed on the outside of the batching box 1, a screw rod 14 is fixedly connected to the power output shaft of the motor 13, a slider 17 is threadedly connected to the outer edge of the screw rod 14, and a cover plate 18 is fixedly connected to the top of the slider 17.

[0031] See Figure 1 and Figure 2 A through hole is formed through the inner wall of the batching box 1, and a visualization board 5 is fixedly installed on the inner wall of the through hole. The visualization board 5 is made of transparent tempered glass, so that the state of the inner cavity of the batching box 1 can be viewed through the visualization board 5 from the outside, so that the shape and quantity of the non-glue cotton in the inner cavity of the batching box 1 can be understood in a timely and convenient manner.

[0032] See Figure 3 A rotating shaft 10 is fixedly installed on both sides of the slide 9, and the two rotating shafts 10 are rotatably connected to the inner wall of the lower hopper 6, so that when the glue-free cotton slides down along the slide 9 and squeezes the slide 9, the rotating shaft 10 can rotate on the inner wall of the lower hopper 6, thereby causing the pressure shaft 12 to squeeze the pressure sensor 11.

[0033] See Figure 1 - Figure 3The pressing shaft 12 is arranged at an obliquely upper position of the pressure sensor 11, the pressure sensor 11 and the controller 2 are electrically connected, the controller 2 is provided with a display screen, the controller 2 and the warning light 4 are electrically connected, and a data transmission module is provided on the outside of the batching box 1, and the data transmission module of the controller 2 and the computer room server are electrically connected, so that when the slide 9 is rotated by pressure, it will squeeze the pressing shaft 12, and then transmit the sensed pressure data to the controller 2, so that when the pressure is too large, that is, when the non-glue cotton raw material is too much, the warning light 4 will be controlled to sound an alarm, and the data transmission module will be used to transmit the data to the computer room server for storage, which is convenient for subsequent tracking and viewing.

[0034] See Figure 4 and Figure 5 Two chute 16 are symmetrically provided on the top of the ingredient box 1. A bearing 15 is fixedly installed on the inner wall of the chute 16 near the motor 13. The slider 17 is adapted to be slidably connected to the inner wall of the chute 16 near the motor 13. The end of the screw rod 14 away from the motor 13 is fixedly connected to the inner ring of the bearing 15, and a limit rod 20 is fixedly installed on the inner wall of the other chute 16, so that the rotation of the screw rod 14 can drive the slider 17 to slide stably on the inner wall of the chute 16. The bearing 15 can drive the screw rod 14 to rotate stably, ensuring that the screw rod 14 will not easily deviate or swing in position during rotation.

[0035] See Figure 5 The outer edge of the limit rod 20 is slidably connected to the limit block 19, and the top of the limit block 19 is fixedly connected to the side of the cover plate 18 away from the slider 17. The cover plate 18 is slidably connected to the top of the ingredient box 1. The size of the cover plate 18 is adapted to the size of the ingredient box 1, so that the side of the cover plate 18 away from the slider 17 during movement can be limited to ensure that both sides of the cover plate 18 can move synchronously, thereby ensuring the stability of the cover plate 18 during movement and ensuring that it will not deviate or swing.

[0036] See Figure 1 A conveyor belt 22 is installed on the inner wall of the frame 21, and the bottom of the inclined plate 7 and the slide plate 9 are both arranged above the conveyor belt 22, so that the glue-free cotton sliding down the slide plate 9 can directly slide to the top of the conveyor belt 22 for transportation. At the same time, the two sides of the frame 21 can be used to intercept the outside of the conveyor belt 22 to ensure that it will not leave the top of the conveyor belt 22.

[0037] See Figure 1 Four supporting legs are symmetrically fixed on the top of the frame 21, and the bottoms of the four supporting legs are provided with anti-slip grooves, so that the frame 21 can be supported and ensured to be stably placed on the ground, thereby ensuring the stability of the conveyor belt 22 during operation.

[0038] Working principle: When using this device, the motor 13 can be driven to drive the screw rod 14 to rotate, and then the screw rod 14 can be used to drive the slider 17 to slide on the inner wall of the slide groove 16, thereby driving the cover plate 18 to slide on the top of the batching box 1, so that the cover plate 18 can be separated from the top of the batching box 1, thereby facilitating the user to add the glue-free cotton to the inner cavity of the batching box 1. After the addition is completed, the cover plate 18 can be automatically driven to return to its original position to cover the top of the batching box 1, ensuring that dust and impurities on the roof will not enter the inner cavity of the batching box 1 and the glue-free cotton will not enter the inner cavity of the batching box 1. The glue-free cotton in the inner cavity of the batching box 1 can slide along the slide plate 9 to the top of the conveyor belt 22 for transmission. While sliding, the rotating shaft 10 can rotate on the inner wall of the lower hopper 6, thereby causing the pressing shaft 12 to squeeze the pressure sensor 11, and then the pressure sensor 11 can transmit the sensed pressure data to the controller 2, so that when the pressure is too high, that is, when there are too many glue-free cotton raw materials, the warning light 4 will be controlled to sound an alarm, and the data transmission module will be used to transmit the data to the server in the computer room for storage, which is convenient for subsequent tracking and viewing.

[0039] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "two ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0041] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are merely illustrative and are not intended to limit the scope of protection of the present invention. Those skilled in the art may make various modifications and variations to the present invention based on the spirit and principles of the present invention, and such modifications and variations are also within the scope of the present invention.

Claims

1. A non-glue cotton raw material batching device with an alarm device, comprising a batching box (1) and a frame (21), characterized in that: The outer side of the batching box (1) is fixedly mounted with a controller (2), the outer side of the batching box (1) is fixedly mounted with a side plate (3), the top of the side plate (3) is fixedly mounted with a warning light (4), the bottom of the batching box (1) is fixedly mounted with a feed bin (6), the inner wall of the feed bin (6) is fixedly mounted with an inclined plate (7), the outer side of the inclined plate (7) is fixedly connected to one end of two springs (8), the other ends of the two springs (8) are fixedly connected to a slide plate (9), a pressure sensor (11) is fixedly mounted on the side of the inclined plate (7) close to the slide plate (9), a pressure shaft (12) is fixedly mounted on the side of the slide plate (9) close to the pressure sensor (11), a motor (13) is fixedly mounted on the outer side of the batching box (1), a power output shaft of the motor (13) is fixedly connected to a screw rod (14), the outer edge of the screw rod (14) is threadedly connected to a slider (17), and the top of the slider (17) is fixedly connected to a cover plate (18).

2. The non-glue cotton raw material batching device with an alarm device according to claim 1, characterized in that: A through hole is formed through the inner wall of the batching box (1), and a visualization board (5) is fixedly mounted on the inner wall of the through hole. The visualization board (5) is made of transparent tempered glass.

3. The non-glue cotton raw material batching device with an alarm device according to claim 1, characterized in that: Rotating shafts (10) are fixedly mounted on both sides of the slide plate (9), and the two rotating shafts (10) are rotatably connected to the inner wall of the lower silo (6).

4. The non-glue cotton raw material batching device with an alarm device according to claim 1, characterized in that: The pressure shaft (12) is arranged at a position obliquely above the pressure sensor (11), the pressure sensor (11) and the controller (2) are electrically connected, the controller (2) is provided with a display screen, the controller (2) and the warning light (4) are electrically connected, and a data transmission module is provided on the outside of the batching box (1), and the data transmission module of the controller (2) is electrically connected to the server in the computer room.

5. The non-glue cotton raw material batching device with an alarm device according to claim 1, characterized in that: Two chute (16) are symmetrically provided on the top of the ingredient box (1), and a bearing (15) is fixedly installed on the inner wall of the chute (16) on the side close to the motor (13). The slider (17) is adapted to be slidably connected to the inner wall of the chute (16) on the side close to the motor (13). One end of the screw rod (14) away from the motor (13) is fixedly connected to the inner ring of the bearing (15), and a limit rod (20) is fixedly installed on the inner wall of the other chute (16).

6. The non-glue cotton raw material batching device with an alarm device according to claim 5, characterized in that: The outer edge of the limiting rod (20) is slidably connected to the limiting block (19), the top of the limiting block (19) is fixedly connected to the side of the cover plate (18) away from the slider (17), the cover plate (18) is slidably connected to the top of the batching box (1), and the size of the cover plate (18) is adapted to the size of the batching box (1).

7. The device for dispensing colloid-free cotton raw materials with an alarm device according to claim 1, characterized in that: A conveyor belt (22) is installed on the inner wall of the frame (21), and the bottoms of the inclined plate (7) and the slide plate (9) are both arranged above the conveyor belt (22).

8. The device for dispensing colloid-free cotton raw materials with an alarm device according to claim 1, characterized in that: Four supporting legs are symmetrically fixedly mounted on the top of the frame (21), and the bottoms of the four supporting legs are all provided with anti-slip grooves.