Spraying and spraying cooling device for spraying and winding thermal insulation pipe production

Abstract

The utility model belongs to pipeline cooling, and particularly relates to a spraying and mist spraying cooling device for spraying and winding thermal insulation pipe production, which comprises a cooling system, a water supply system, a cooling room, a placing mechanism, a spraying mechanism, a mist spraying mechanism, an upper support and a lower support. The spraying mechanism comprises an upper spraying pipe and a first water pump; the spraying mechanism comprises a spraying pipe and a spraying pump; the upper spraying pipes and the upper spraying pipes are alternately mounted on the upper bracket in parallel, and nozzles of the upper spraying pipes and the upper spraying pipes face downwards; the lower spraying pipe is installed on the lower support in parallel, and a nozzle of the lower spraying pipe faces upwards. The spray cooling device is provided with a spray mechanism and a spray mechanism, the thermal insulation pipe is gradually cooled in the mode that spray atomization is conducted firstly and then water spraying is conducted, the cooling capacity of atomized liquid is generally weaker than that of water, the contact area between the atomized liquid and the thermal insulation pipe is relatively small in the atomized state, and heat transfer is relatively slow. Therefore, the cooling speed of the thermal insulation pipe can be ensured and controlled, and uniform cooling is easier to ensure.

Description

Technical Field

[0001] The disclosed embodiments relate to the technical field of pipe cooling, and in particular to a spray cooling device for producing spray-wound insulation pipes. Background Art

[0002] Insulated pipe is the abbreviation of insulated pipe. Insulated pipe is used for the transportation of liquids, gases and other media, and is used in thermal insulation projects of pipelines in petroleum, chemical, aerospace, military, central heating, central air conditioning, municipal and other industries.

[0003] Insulated pipes primarily consist of four components: 1. Working Steel Pipe: Depending on the technical requirements of the conveying medium, seamed steel pipe, seamless steel pipe, or double-sided submerged arc spiral welded steel pipe may be used. 2. Insulation Layer: Rigid polyurethane foam is used. 3. Protective Shell: High-density polyethylene or fiberglass reinforced plastic is used. 4. Leakage Alarm Wire: During the manufacture of high-temperature prefabricated direct-buried insulated pipes, an alarm wire is embedded in the insulation layer near the pipe. If a leak occurs somewhere in the pipe, the alarm wire transmits the information, generating an alarm on a dedicated detection instrument that displays the exact location and severity of the leak, allowing maintenance personnel to quickly address the leaking pipe section and ensure safe operation of the heating network.

[0004] In existing technologies, when spraying water to cool insulated pipes, the water spraying rate is often too high, causing the pipe surface to experience significant temperature fluctuations in a short period of time. This not only affects the material properties of the pipe, but also easily causes significant internal stress in the pipe during the cooling process, thus affecting the overall quality and service life of the pipe. Utility Model Content

[0005] In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key / critical elements or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.

[0006] The utility model adopts the following technical solutions:

[0007] Provided is a spray cooling device for the production of spray-wound insulation pipes, comprising a cooling system and a water supply system; the water supply system comprises a water supply tank; the cooling system comprises a cooling room, a placement mechanism, a spray mechanism, a spray mechanism, an upper bracket and a lower bracket; a placement mechanism is provided in the cooling room, and the placement mechanism is used to place the insulation pipe; the upper bracket is arranged above the cooling room, and the lower bracket is arranged below the cooling room; the spray mechanism comprises an upper spray pipe and a first water pump, wherein the upper spray pipe, the first water pump and the water supply tank are connected in sequence; the spray mechanism comprises a spray pipe and a spray pump, wherein the spray pipe, the spray pump and the water supply tank are connected in sequence, and the spray pipe comprises an upper spray pipe and a lower spray pipe; the upper spray pipe and the upper spray pipe are alternately installed in parallel on the upper bracket, and the nozzles of the upper spray pipe and the upper spray pipe are downward; the lower spray pipe is installed in parallel on the lower bracket, and the nozzle of the lower spray pipe is upward.

[0008] Preferably, the spray mechanism further comprises a second water pump and a lower spray pipe, and the lower spray pipe, the second water pump and the water supply tank are connected in sequence;

[0009] The lower spray pipe and the lower sprinkler pipe are alternately and parallelly installed on the lower bracket.

[0010] Preferably, the water supply tank includes: a first water supply tank and a second water supply tank, the first water supply tank is connected to the spray mechanism, and the second water supply tank is connected to the spray mechanism.

[0011] Preferably, a drainage system is provided at the lower end of the cooling room.

[0012] Preferably, the cooling room is provided with a ventilation device.

[0013] Preferably, the water supply tank is fixedly connected outside the cooling room.

[0014] Preferably, the water supply tank is provided with a water level monitoring device.

[0015] Preferably, a lighting device is provided in the cooling room.

[0016] Preferably, the cooling room is provided with universal wheels.

[0017] Preferably, the cooling room is provided with an observation window.

[0018] Compared with the prior art, the embodiments of the present disclosure have the following advantages:

[0019] This spray cooling device features a spray mechanism and a misting mechanism, gradually cooling the insulated pipe by first atomizing and then spraying water. Atomized liquid typically has a slightly weaker cooling capacity than water, and the contact area with the insulated pipe in the atomized state is relatively small, resulting in slower heat transfer. This ensures controlled cooling speed and more uniform cooling across the insulated pipe.

[0020] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] One or more embodiments are exemplarily described by corresponding drawings. These exemplary descriptions and drawings do not limit the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements. The drawings do not constitute a scale limitation. In addition,

[0022] Figure 1 It is a schematic cross-sectional structural diagram of the spray cooling device according to an embodiment of the present disclosure.

[0023] Figure 2 This is a schematic diagram of an upper spray pipe and an upper mist pipe alternately arranged in parallel in a spray cooling device according to an embodiment of the present disclosure.

[0024] Reference numerals:

[0025] Cooling room 1, placement mechanism 2, upper bracket 3, lower bracket 4, upper spray pipe 5, spray pipe 6. DETAILED DESCRIPTION

[0026] In order to be able to understand the features and technical content of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The accompanying drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the sake of convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and systems can be simplified for display.

[0027] In the description and claims of the embodiments of the present disclosure, as well as in the accompanying drawings, the terms "first," "second," and the like are used to distinguish similar items and are not necessarily used to describe a particular order or precedence. It should be understood that the terms used in this manner are interchangeable, where appropriate, to facilitate the description of the embodiments of the present disclosure herein. Furthermore, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.

[0028] In the embodiments of the present disclosure, the terms "upper", "lower", "inside", "middle", "outside", "front", "back" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. These terms are primarily intended to better describe the embodiments of the present disclosure and their embodiments, and are not intended to limit the indicated systems, elements or components to having a specific orientation, or to being constructed and operated in a specific orientation. Moreover, in addition to being used to indicate orientations or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present disclosure may be understood based on the specific circumstances.

[0029] Furthermore, the terms "disposed," "connected," and "fixed" should be interpreted broadly. For example, "connected" can mean a fixed connection, a removable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or an internal connection between two systems, elements, or components. Those skilled in the art will understand the specific meanings of these terms in the embodiments of this disclosure based on the specific circumstances.

[0030] Unless otherwise stated, the term "plurality" means two or more.

[0031] In the embodiment of the present disclosure, the character " / " indicates that the preceding and following objects are in an "or" relationship. For example, A / B means: A or B.

[0032] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.

[0033] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0034] In existing technologies, when spraying water to cool insulated pipes, the water spraying rate is often too high, causing the pipe surface to experience significant temperature fluctuations in a short period of time. This not only affects the material properties of the pipe, but also easily causes significant internal stress in the pipe during the cooling process, thus affecting the overall quality and service life of the pipe.

[0035] In one embodiment, a spray cooling device for spray winding insulation pipe production is provided. Figures 1 to 2 .

[0036] A spray cooling device, cooling system and water supply system for the production of spray-wound thermal insulation pipes.

[0037] Water supply system: This includes a water supply tank for storing and supplying cooling water. Depending on actual needs, the water supply tank can be further divided into a primary and secondary water supply tank, each independently supplying water to the spray mechanism and the mist mechanism to ensure stable and controllable cooling. The water supply tank is equipped with a water level monitoring device to monitor water level changes in real time to ensure adequate water supply.

[0038] The cooling system includes: a cooling room 1, a placement mechanism 2, a spray mechanism, a misting mechanism, and an upper bracket 3 and a lower bracket 4. The placement mechanism 2 is provided in the cooling room 1 and is used to place the insulation pipe; the upper bracket 3 is provided above the cooling room 1, and the lower bracket 4 is provided below the cooling room 1; the spray mechanism includes an upper spray pipe 5 and a first water pump, wherein the upper spray pipe 5, the first water pump, and the water supply tank are connected in sequence; the misting mechanism includes a spray pipe 6 and a spray pump, wherein the spray pipe 6, the spray pump, and the water supply tank are connected in sequence, and the spray pipe 6 includes an upper spray pipe 6 and a lower spray pipe 6.

[0039] The upper spray pipe 5 and the upper spray pipe 6 are alternately installed in parallel on the upper bracket 3, with the nozzles of the upper spray pipe 5 and the upper spray pipe 6 facing downward; the lower spray pipe 6 is installed in parallel on the lower bracket 4, with the nozzle of the lower spray pipe 6 facing upward. Figure 2 , which is a schematic diagram of the upper spray pipe 5 and the upper spray pipe 6 being alternately parallel.

[0040] A placement mechanism 2 is provided inside the cooling room 1 for stably placing the insulation pipes and other equipment to be cooled. A drainage system is provided at the lower end of the cooling room 1 to facilitate the collection and discharge of wastewater generated during the cooling process.

[0041] The spray mechanism consists of an upper spray pipe 5, a first water pump, and connecting piping. Mounted on the upper bracket 3, the upper spray pipe 5 faces downward. The first water pump pumps water from the water supply tank to spray cooling water over the insulation pipe. The spray mechanism consists of a spray pipe 6, a spray pump, and connecting piping.

[0042] The spray pipe 6 is divided into an upper spray pipe 6 and a lower spray pipe 6, mounted on the upper bracket 3 and lower bracket 4, respectively, with the nozzles facing in opposite directions. The upper spray pipe 6 points downward, while the lower spray pipe 6 points upward. A spray pump draws water from the water supply tank and sprays it in a mist, further increasing the cooling area and improving cooling efficiency. To ensure uniform cooling, the upper and lower sprays are applied simultaneously during spray cooling.

[0043] In addition, the cooling room 1 is also provided with a ventilation device to accelerate air flow and take away heat; a lighting device is provided to facilitate operation at night or in insufficient light; universal wheels are provided at the bottom to facilitate the movement and positioning of the device; and an observation window is provided on the side wall to facilitate observation of the cooling process.

[0044] In a preferred embodiment, the spray mechanism is further provided with a lower spray pipe, a second water pump, and corresponding connecting pipes. The lower spray pipe is mounted on the lower bracket 4 or at an appropriate position in the cooling room 1 to spray water below the insulation pipe to enhance the cooling effect. If water pumps of the same power act on the upper spray pipe 6 and the lower spray pipe 6, when the upper spray pipe 5 sprays water downward, the water flow is larger due to the effect of gravity. When the lower spray pipe sprays water upward, the water flow is smaller due to the effect of gravity. Therefore, in order to ensure a uniform cooling effect on the insulation pipe, the power of the second water pump must be greater than that of the first water pump.

[0045] The use process is to check the water level of the water supply tank to ensure that there is sufficient water in the first water supply tank and the second water supply tank to meet the needs of spraying and misting. The insulation pipe to be cooled is placed securely on the placement mechanism 2 of the cooling room 1 to ensure that the insulation pipe is fixed and does not shake, so as to facilitate uniform cooling. Start the spray pump to allow the water in the second water supply tank to pass through the spray pipe 6, including the upper spray pipe 6 and the lower spray pipe 6, and be sprayed out in the form of atomization. Due to the fine particles of the atomized liquid, its cooling capacity is slightly weaker than that of direct water spraying, but the contact area with the insulation pipe is relatively uniform and wide in the initial stage, which can effectively slow down the speed of heat transfer, thereby controlling the cooling speed of the insulation pipe. When the surface temperature of the insulation pipe drops to a certain level and the initial cooling is uniform, start the first water pump to allow the water in the first water supply tank to be sprayed directly onto the insulation pipe through the upper spray pipe 5 and the lower spray pipe in the form of a spray. The sprayed liquid directly impacts the surface of the insulation pipe, increasing the efficiency of heat transfer and accelerating the cooling process. At this stage, the flow rate and spraying time of the spray pump can be adjusted according to the material, initial temperature and cooling requirements of the insulation pipe to ensure that the insulation pipe is evenly and fully cooled.

[0046] The above description and accompanying drawings sufficiently illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Unless expressly required, individual components and functions are optional, and the order of operations may vary. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A spray cooling device for the production of spray-wound insulation pipes, characterized by: include: Cooling system and water supply system; Water supply system, including: water supply tank; Cooling system, including: cooling room, placement mechanism, spray mechanism, spray mechanism and upper bracket and lower bracket; A placement mechanism is provided in the cooling room, and the placement mechanism is used to place the insulation pipe; The upper bracket is arranged above the cooling room, and the lower bracket is arranged below the cooling room; The spray mechanism comprises an upper spray pipe and a first water pump, wherein the upper spray pipe, the first water pump and the water supply tank are connected in sequence; The spray mechanism includes a spray pipe and a spray pump, wherein the spray pipe, the spray pump and the water supply tank are connected in sequence, and the spray pipe includes an upper spray pipe and a lower spray pipe; The upper spray pipe and the upper spray pipe are alternately installed in parallel on the upper bracket, with the nozzles of the upper spray pipe and the upper spray pipe facing downward; the lower spray pipe is installed in parallel on the lower bracket, with the nozzle of the lower spray pipe facing upward.

2. The spray cooling device for the production of spray-wound insulation pipes according to claim 1 is characterized in that: The spray mechanism further includes a second water pump and a lower spray pipe, wherein the lower spray pipe, the second water pump and the water supply tank are connected in sequence; The lower spray pipe and the lower sprinkler pipe are alternately and parallelly installed on the lower bracket.

3. The spray cooling device for the production of spray-wound insulation pipes according to claim 1 is characterized in that: The water supply tank comprises a first water supply tank and a second water supply tank, wherein the first water supply tank is connected to the spray mechanism, and the second water supply tank is connected to the spray mechanism.

4. The spray cooling device for the production of spray-wound insulation pipes according to claim 1 is characterized in that: A drainage system is provided at the lower end of the cooling room.

5. The spray cooling device for the production of spray-wound insulation pipes according to claim 1 is characterized in that: The cooling room is equipped with ventilation devices.

6. The spray cooling device for the production of spray-wound insulation pipes according to claim 1 is characterized in that: The water supply tank is fixedly connected outside the cooling room.

7. The spray cooling device for the production of spray-wound insulation pipes according to claim 1 is characterized in that: The water supply tank is equipped with a water level monitoring device.

8. The spray cooling device for the production of spray-wound insulation pipes according to claim 1 is characterized in that: There is lighting in the cooling room.

9. The spray cooling device for producing spray-wound insulation pipes according to claim 1, characterized in that: The cooling room is equipped with universal wheels.

10. The spray cooling device for the production of spray-wound insulation pipes according to claim 1, characterized in that: The cooling room is equipped with an observation window.

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