Automatic core taking equipment for Y-shaped corrugated pipe
By designing a Y-type bellows automatic core removal device, the combined action of the cylinder and sealing block is used to achieve automatic core extraction and protective blowing, which solves the problems of low manual operation efficiency and unstable quality, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422124959.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing Y-type corrugated pipe production adopts the manual blowing and manual core pulling method, which is inefficient and prone to producing defective products, and the quality is difficult to guarantee.
A Y-type bellows automatic core removal device is designed. The combined action of the cylinder and the sealing block is used to realize the automatic removal of the core and the protective blowing of the product. The cylinder drives the sealing block to hold tightly and the blowing head to insert the core to complete the automatic core removal operation.
It improves production efficiency, reduces the generation of defective products, improves product quality, reduces workers' labor intensity, and has a simple structure and is easy to use.
Smart Images

Figure CN223339823U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of core-taking equipment, in particular to automatic core-taking equipment for Y-shaped bellows. Background Art
[0002] In the production of rubber products, most Y-shaped corrugations are currently made by splicing, and the products are taken out by manual blowing and manual core removal. This production method is old and inefficient, and it is easy to produce defective products, and the quality cannot be guaranteed. In order to improve this production method, it is necessary to design an automatic core removal equipment for Y-shaped corrugated pipes. Utility Model Content
[0003] The main purpose of the utility model is to provide an automatic core-taking device for a Y-shaped corrugated pipe, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] The Y-type corrugated pipe automatic core taking device includes a large plate, the top of the large plate is fixedly connected to a raising plate and a linear guide rail, the top of the raising plate is fixedly connected to a lower core positioning plate, the top of the lower core positioning plate is fixedly connected to a pin, the back of the lower core positioning plate is fixedly connected to an upper and lower cylinder mounting seat, the front of the upper and lower cylinder mounting seat is fixedly connected to a first upper and lower cylinder, the bottom of the first upper and lower cylinder is fixedly connected to an upper core positioning plate, the top of the large plate is fixedly connected to a rodless cylinder on a side away from the linear guide rail, the top of the linear guide rail is fixedly connected to a core block, and the top of the large plate is fixedly connected to a three-axis cylinder mounting seat on a side away from the raising plate.
[0006] In order to enable the automatic core removal device to automatically pull out the core, as the Y-type bellows automatic core removal device of the utility model, the outer side of the rodless cylinder is fixedly connected with a connecting plate, and the connecting plate is fixedly connected to the linear guide rail.
[0007] In order to ensure that the upper sealing block and the lower sealing block can be firmly held, as the automatic core-removing device for Y-type corrugated pipes of the present invention, the front side of the upper and lower cylinder mounting seats is fixedly connected to the upper and lower cylinder seats, one side of the upper and lower cylinder seats is fixedly connected to the sealing cylinder, and the bottom of the sealing cylinder is fixedly connected to the upper sealing block.
[0008] In order to enable the blowing head to blow air on the product, as the automatic core-taking device for Y-type corrugated pipes of the utility model, the top of the three-axis cylinder mounting seat is fixedly connected to the first three-axis cylinder, one end of the first three-axis cylinder is fixedly connected to the push plate, and one side of the push plate is fixedly connected to the blowing head.
[0009] In order to ensure that the upper sealing block and the lower sealing block can be firmly held, as the automatic core-removing device for Y-type corrugated pipes of the present invention, one end of the blowing head is fixedly connected to a second three-axis cylinder, and the top of the second three-axis cylinder is fixedly connected to the lower sealing block.
[0010] In order to make the large plate more durable and less prone to damage, the large plate is made of metal material and has a smooth outer surface as the automatic core-taking device for Y-shaped corrugated pipes of the utility model.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. In this utility model, after the Y-shaped tube is vulcanized, the worker places the product with the core on the lower core positioning plate, fitting the core into the core clamp. The first upper and lower cylinders are then activated, pressing the product together to fit the upper and lower cores on the lower core positioning plate together, thereby protecting the product from damage. After the upper and lower cores fit together, the first three-axis cylinder operates to drive the blowing head to insert the core. The second three-axis cylinder then pushes the lower sealing block upward. Simultaneously, the upper sealing cylinder lowers the upper sealing block to hold it tightly together. The product is then blown through the blowing head. While the blowing continues, the rodless cylinders at both ends move the core clamp backward to remove the core, completing all the automatic operations. This automatic core removal device has a simple structure, is easy to use, and is highly safe. It can replace manual core removal, improve workers' work efficiency, and significantly reduce the production of defective products. It also reduces workers' labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a top view of the large plate of the utility model:
[0015] Figure 3 It is a schematic diagram of the partial structure of the lower core positioning plate of the utility model.
[0016] In the figure: 1. Large plate; 2. Heightening plate; 3. Lower core positioning plate; 4. Pin; 5. Upper and lower cylinder mounting base; 6. First upper and lower cylinder; 7. Upper core positioning plate; 8. Linear guide; 9. Rodless cylinder; 10. Connecting plate; 11. Core clamping block; 12. Three-axis cylinder mounting base; 13. First three-axis cylinder; 14. Push plate; 15. Blowing head; 16. Second three-axis cylinder; 17. Lower sealing block; 18. Upper and lower cylinder seats; 19. Sealing cylinder; 20. Upper sealing block. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] Example
[0019] like Figure 1-3 As shown, the Y-type corrugated pipe automatic core taking equipment includes a large plate 1, the top of the large plate 1 is fixedly connected with a raising plate 2 and a linear guide rail 8, the top of the raising plate 2 is fixedly connected with a lower core positioning plate 3, the top of the lower core positioning plate 3 is fixedly connected with a pin 4, the back of the lower core positioning plate 3 is fixedly connected with an upper and lower cylinder mounting seat 5, the front of the upper and lower cylinder mounting seat 5 is fixedly connected with a first upper and lower cylinder 6, the bottom of the first upper and lower cylinder 6 is fixedly connected with an upper core positioning plate 7, the top of the large plate 1 is fixedly connected to the side away from the linear guide rail 8 with a rodless cylinder 9, the top of the linear guide rail 8 is fixedly connected with a core clamp 11, and the top of the large plate 1 is fixedly connected to the side away from the raising plate 2 with a three-axis cylinder mounting seat 12.
[0020] During specific use, the product is placed on the lower core positioning plate 3, and the core is clamped in the core clamping block 11, and then the first upper and lower cylinders 6 are started. At this time, the first upper and lower cylinders 6 press the product so that the upper and lower cores on the lower core positioning plate 3 fit together, thereby fixing the product while protecting the product from being blown and damaged.
[0021] In this embodiment, a connecting plate 10 is fixedly connected to the outer side of the rodless cylinder 9 , and the connecting plate 10 is fixedly connected to the linear guide rail 8 .
[0022] During specific use, when the blowing does not stop, the rodless cylinders 9 at the other two ends move backward with the core clamping blocks 11 to pull out the core, completing all automatic actions.
[0023] In this embodiment, the upper and lower cylinder seats 18 are fixedly connected to the front side of the upper and lower cylinder mounting seats 5, the upper and lower cylinder seats 18 are fixedly connected to one side of the upper and lower cylinder seats 18, and the bottom of the sealing cylinder 19 is fixedly connected to the upper sealing block 20.
[0024] When in use, the upper sealing block 20 is lowered by the upper sealing cylinder 19 and is tightly embraced by the lower sealing block 17 .
[0025] In this embodiment, a first three-axis cylinder 13 is fixedly connected to the top of the three-axis cylinder mounting base 12 , a push plate 14 is fixedly connected to one end of the first three-axis cylinder 13 , and a blowing head 15 is fixedly connected to one side of the push plate 14 .
[0026] During specific use, after the upper and lower cores are fitted together, the first three-axis cylinder 13 is operated to drive the blowing head 15 to be inserted into the core, and air is blown into the product through the blowing head 15 .
[0027] In this embodiment, one end of the blowing head 15 is fixedly connected to a second three-axis cylinder 16 , and the top of the second three-axis cylinder 16 is fixedly connected to a lower sealing block 17 .
[0028] During specific use, the second three-axis cylinder 16 pushes the lower sealing block 17 upward, and at the same time the upper sealing cylinder 19 brings the upper sealing block 20 down and holds the lower sealing block 17 tightly.
[0029] In this embodiment, the large plate 1 is made of metal material, and the outer surface of the large plate 1 is smooth.
[0030] During specific use, the large plate 1 made of metal material is more durable and less prone to damage.
[0031] Working principle: After the vulcanization of the Y-shaped tube is completed, the worker puts the product with the core on the lower core positioning plate 3, and clamps the core in the core clamping block 11, and then the first upper and lower cylinders 6 are started. At this time, the first upper and lower cylinders 6 press the product to make the upper and lower cores on the lower core positioning plate 3 fit together, thereby protecting the product from being blown and damaged. After the upper and lower cores are fitted together, the first three-axis cylinder 13 runs to drive the blowing head 15 to insert the core, and then the second three-axis cylinder 16 pushes the lower sealing block 17 to move upward. At the same time, the upper sealing cylinder 19 brings the upper sealing block 20 down and hugs the lower sealing block 17, and then blows air to the product through the blowing head 15. When the blowing does not stop, the rodless cylinders 9 at the other two ends move the core clamping block 11 backward to pull out the core, completing all automatic actions.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A Y-type bellows automatic core removal device, comprising a large plate (1), characterized in that: The top of the large plate (1) is fixedly connected to a heightening plate (2) and a linear guide rail (8), the top of the heightening plate (2) is fixedly connected to a lower core positioning plate (3), the top of the lower core positioning plate (3) is fixedly connected to a pin (4), the back of the lower core positioning plate (3) is fixedly connected to an upper and lower cylinder mounting seat (5), the front of the upper and lower cylinder mounting seat (5) is fixedly connected to a first upper and lower cylinder (6), the bottom of the first upper and lower cylinder (6) is fixedly connected to an upper core positioning plate (7), the top of the large plate (1) away from the linear guide rail (8) is fixedly connected to a rodless cylinder (9), the top of the linear guide rail (8) is fixedly connected to a core clamping block (11), and the top of the large plate (1) away from the heightening plate (2) is fixedly connected to a three-axis cylinder mounting seat (12).
2. The automatic core removal device for Y-shaped corrugated pipe according to claim 1, characterized in that: A connecting plate (10) is fixedly connected to the outer side of the rodless cylinder (9), and the connecting plate (10) is fixedly connected to the linear guide rail (8).
3. The automatic core removal device for Y-shaped corrugated pipe according to claim 1, characterized in that: The front side of the upper and lower cylinder mounting seats (5) is fixedly connected to the upper and lower cylinder seats (18), one side of the upper and lower cylinder seats (18) is fixedly connected to the sealing cylinder (19), and the bottom of the sealing cylinder (19) is fixedly connected to the upper sealing block (20).
4. The automatic core removal device for Y-shaped corrugated pipe according to claim 1, characterized in that: The top of the three-axis cylinder mounting seat (12) is fixedly connected to a first three-axis cylinder (13), one end of the first three-axis cylinder (13) is fixedly connected to a push plate (14), and one side of the push plate (14) is fixedly connected to an air blowing head (15).
5. The automatic core removal device for Y-shaped corrugated pipe according to claim 4, characterized in that: One end of the blowing head (15) is fixedly connected to a second three-axis cylinder (16), and the top of the second three-axis cylinder (16) is fixedly connected to a lower sealing block (17).
6. The automatic core removal device for Y-shaped corrugated pipe according to claim 1, characterized in that: The large plate (1) is made of metal material, and the outer surface of the large plate (1) is smooth.