Flow guide cover and casting device

By setting up a collection part and a guide section in the guide cover, combined with heating and vacuuming, the problem of condensate dripping in the guide cover was solved, and more stable production line operation and casting quality were achieved.

CN223339831UActive Publication Date: 2025-09-16SENIOR (NANTONG) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422786232.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-16
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The oil smoke in the air duct is easy to condense and accumulate, and the condensate is easy to drip into the coating area, causing defects in the casting products and affecting the stable operation of the production line.

Method used

A collecting portion is provided inside the hood of the deflector, including a groove and/or a liquid absorbing member for collecting condensate and guiding the condensate through the liquid outlet channel and the guide section. The heating member and the vacuum member are combined to reduce the accumulation and dripping of condensate.

Benefits of technology

It reduces the dripping of condensate in the coating area, improves the operation stability of the production line, reduces the frequency of shutdown for cleaning, and improves the melt attachment effect.

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Abstract

The utility model relates to the technical field of cooking fume treatment, and particularly discloses a flow guide cover and a casting device, the flow guide cover comprises a cover body, the cover body is provided with a flow guide cavity, an air inlet and an air outlet, the air inlet and the air outlet are communicated with the flow guide cavity, and the flow guide cavity can guide air from the air inlet to the air outlet. A collecting part is arranged in the flow guide cavity and arranged on a bottom plate of the cover body, the collecting part is used for collecting condensate formed in the flow guide cavity, the collecting part is arranged on the bottom plate of the cover body, the condensate can be partially or completely collected on a flowing path of the condensate, accumulation of the condensate and dripping of the condensate to a coating area are reduced, product defects of cast pieces are reduced, and the service life of the cast pieces is prolonged. And the condition that the air guide cover is cleaned after shutdown is reduced, so that the production line runs more stably.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil smoke treatment, in particular to a flow guide cover and a casting device. Background Art

[0002] The production process of lithium battery separators requires a casting step. Specifically, polyethylene and white oil are mixed to form a raw material. After the raw material is melted and discharged through a die, the melt is rapidly cooled on chilled rollers to form a cast sheet.

[0003] A deflector is required in the coating area between the die head and the chill roll. This deflector creates negative pressure in the coating area by extracting air and diverting it, allowing the melt to adhere to the chill roll. It also diverts and recovers the white oil fumes produced after the melt is discharged. However, when the fumes enter the deflector, they tend to condense and accumulate into liquid. Excessive condensate can drip into the coating area, causing defects in the cast sheet and requiring downtime for cleaning, impacting the stability of the production line. Utility Model Content

[0004] The purpose of the utility model is to provide a guide cover and a casting device to solve the problem in the related art that oil smoke is easily condensed and accumulated in the guide cover, and condensed liquid is easily dripped into the coating area, causing product defects.

[0005] To achieve this purpose, the present invention adopts the following technical solutions:

[0006] In a first aspect, the utility model provides a deflector cover, which includes a cover body, the cover body having a deflector cavity and an air inlet and an air outlet connected to the deflector cavity, and the deflector cavity can guide gas from the air inlet to the air outlet;

[0007] Wherein, a collecting portion is provided in the guide cavity, and the collecting portion is at least provided on the bottom plate of the cover body, and the collecting portion is used to collect condensed liquid formed in the guide cavity.

[0008] In one embodiment, the collecting portion includes a groove and / or a liquid-absorbing member.

[0009] In one embodiment, a liquid outlet channel is provided on the bottom plate, and the liquid outlet channel is connected to the groove. A first guide section is provided on the bottom wall of the groove, and the groove depth of the first guide section gradually increases from a position away from the liquid outlet channel to the liquid outlet channel.

[0010] In one embodiment, there are multiple liquid outlet channels and first guide sections. In the vertical direction of the guide direction of the guide cavity, multiple liquid outlet channels are located on both side walls of the cover body, and the first guide sections are respectively arranged corresponding to the positions of the liquid outlet channels.

[0011] In one embodiment, the collecting portion is provided with one or more;

[0012] Wherein, when a plurality of collecting parts are provided, the plurality of collecting parts are spaced apart in the diversion direction of the diversion cavity.

[0013] In one embodiment, the end of the base plate located at the air inlet position is provided with a chamfer to form a second guide section on the inner wall of the base plate, the second guide section gradually increases in height in the guide direction of the guide cavity, and the second guide section extends to the collection portion position.

[0014] In one embodiment, the ratio between the thickness of the bottom plate and the length of the second guide segment is 1:3-1:5.

[0015] In one embodiment, the cover body further includes a top plate, and a heating element is provided on the top plate.

[0016] In one embodiment, a vacuum pumping component is further provided on the cover body, the vacuum pumping component is communicated with the air outlet, and the size of the top plate is larger than that of the bottom plate.

[0017] In a second aspect, the utility model provides a casting device, comprising:

[0018] Attachment;

[0019] A die head, wherein the discharge port of the die head is arranged toward the surface of the receiving member;

[0020] The air guide cover in any of the above solutions is arranged on one side of the die head, and the air inlet of the cover body is arranged toward the coating area between the discharge port of the die head and the receiving member.

[0021] The beneficial effects of the utility model are:

[0022] The utility model provides a flow guide hood and a casting device. The flow guide hood is provided with a collecting portion in the flow guide cavity of the hood. Condensate formed in the hood will flow downward due to gravity. The collecting portion is provided on the bottom plate of the hood to collect part or all of the condensate along the flow path, thereby reducing the accumulation of condensate and dripping to the coating area, reducing product defects of the casting, and reducing the need to stop the machine to clean the flow guide hood, so that the production line operation is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic structural diagram of the air deflector in an embodiment of the present utility model;

[0024] Figure 2This is a schematic diagram of the horizontal position of the groove on the bottom plate in an embodiment of the utility model;

[0025] Figure 3 It is a structural schematic diagram of the casting device in an embodiment of the present utility model.

[0026] In the picture:

[0027] 1. Cover body; 11. Diversion cavity; 12. Air inlet; 13. Air outlet; 14. Bottom plate; 141. Second guide section; 15. Top plate;

[0028] 2. Collection portion; 21. Groove; 211. First guide section;

[0029] 3. Liquid outlet channel; 4. Heating element; 5. Vacuum element;

[0030] 6. Receiver; 7. Die head; 8. Coating area. DETAILED DESCRIPTION

[0031] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.

[0032] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0034] In the description of this embodiment, terms such as "upper," "lower," "right," and "left" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0035] like Figures 1 to 2 As shown, Figure 1 The arrow in the middle shows the diversion direction of the diversion cavity. Figure 2 The arrow in the middle shows a schematic diagram of the flow path of the condensate in the groove. An embodiment of the first aspect of the present invention provides a deflector, which includes a cover body 1 having a deflector cavity 11 and an air inlet 12 and an air outlet 13 connected to the deflector cavity 11. The deflector cavity 11 can guide the gas from the air inlet 12 to the air outlet 13, that is, the direction from the air inlet 12 to the air outlet 13 can form a deflection direction of the deflector cavity 11.

[0036] Among them, a collecting part 2 is provided in the guide cavity 11, and the collecting part 2 is provided on the bottom plate 14 of the cover body 1. The collecting part 2 is used to collect the condensate formed in the guide cavity 11, that is, the condensate formed in the cover body 1 will flow downward due to gravity. The collecting part 2 is provided on the bottom plate 14 of the cover body 1, which can collect part or all of the condensate on the flow path of the condensate, reduce the accumulation of condensate and dripping to the coating area 8, reduce product defects of the casting, and reduce the situation of stopping to clean the guide cover, so that the production line operation is more stable, and solves the problem in the related technology that oil smoke is easy to condense and accumulate in the guide cover, and condensate is easy to drip into the coating area 8, causing product defects.

[0037] In this embodiment, the cross-sectional shape of the cover body 1 can be, but is not limited to, rectangular, elliptical or square. The cover body 1 extends axially along the receiving part 6 such as the chilled roller, and the length of the cover body 1 is equal to or greater than the circumferential dimension of the receiving part 6 to facilitate sufficient recovery of oil smoke.

[0038] like Figures 1 to 2As shown, in some embodiments, the collecting portion 2 includes a groove 21 and / or a liquid absorbent member. Optionally, the collecting portion 2 may include a groove 21 having a certain depth. The groove 21 is located on the flow path of the condensate, and the condensate can flow into the groove 21 for collection and recovery. Alternatively, the collecting portion 2 may also include a liquid absorbent member having a certain adsorption property. The liquid absorbent member is located on the flow path of the condensate to absorb the flowing condensate and reduce dripping. Alternatively, the collecting portion 2 may include a groove 21 and a liquid absorbent member. The liquid absorbent member may be disposed within the groove 21 or spaced apart from the groove 21 so that the condensate can be more stably gathered in the groove 21, reducing the condensate from overflowing from the groove 21.

[0039] In this embodiment, the absorbent member may be, but is not limited to, a cotton swab, a sponge, an oil-absorbing blue film, or an oil-absorbing cloth. The absorbent member may be detachably connected to the bottom plate 14 to facilitate replacement of the absorbent member. Optionally, the connection between the absorbent member and the bottom plate 14 may be, but is not limited to, a bolt connection, a clamping connection, or an adhesive connection.

[0040] like Figures 1 to 2 As shown, in some embodiments, a liquid outlet channel 3 is provided on the bottom plate 14, and the liquid outlet channel 3 is connected to the groove 21. A first guide section 211 is provided on the bottom wall of the groove 21. The groove depth of the first guide section 211 gradually increases from a position away from the liquid outlet channel 3 to the liquid outlet channel 3. With this arrangement, the first guide section 211 can guide and converge the condensate flowing into the groove 21 to the liquid outlet channel 3, which not only facilitates the discharge of the condensate in the groove 21, but also reduces the overflow of the condensate from the groove 21.

[0041] In this embodiment, the liquid outlet channel 3 is used to connect to an external driving device such as a pump, so that the condensate can be discharged quickly to reduce accumulation.

[0042] like Figures 1 to 2 As shown, in some embodiments, multiple liquid outlet channels 3 and first guide sections 211 are provided. In the vertical direction of the diversion direction of the diversion cavity 11, multiple liquid outlet channels 3 are located at the two side wall positions of the cover body 1, and the first guide sections 211 are respectively provided corresponding to the positions of the liquid outlet channels 3. With such a configuration, the bottom of the groove 21 is a curved surface structure with a high middle and low sides. After the condensate enters the groove 21, it can flow along the first guide section 211 to the two side positions of the cover body 1, which facilitates the multi-point convergence of the condensate in the groove 21, thereby improving the diversion rate and reducing the overflow of the condensate from the groove 21.

[0043] like Figures 1 to 2As shown, in some embodiments, one or more collecting parts 2 are provided, and can be arranged according to the processing needs of the condensate. When multiple collecting parts 2 are provided, the multiple collecting parts 2 are spaced apart in the diversion direction of the diversion cavity 11, so that the multiple collecting parts 2 can collect the condensate in sections, forming a multi-level barrier, further reducing the dripping of the condensate.

[0044] like Figures 1 to 2 As shown, in some embodiments, the end of the bottom plate 14 at the air inlet is chamfered to form a second guide section 141 on the inner wall of the bottom plate 14. The second guide section 141 gradually increases in height in the diversion direction of the diversion cavity 11 and extends to the collection portion 2. With this configuration, the bottom plate 14 itself has a certain thickness. At the air inlet, the second guide section 141 is provided, and the end of the bottom plate 14 can be transformed from a vertical surface to a pointed end. The oil smoke is guided into the diversion cavity 11 along the second guide section 141, which reduces the obstruction of the oil smoke by the vertical surface of the bottom plate 14 and prevents the oil smoke from condensing on the vertical surface of the end of the bottom plate 14 and dripping onto the coating area 8. Moreover, by extending the second guide section 141 to the collection portion 2, the formation of condensation on the surface of the bottom plate 14 between the second guide section 141 and the collection portion 2 is reduced, further reducing the possibility of condensation dripping onto the coating area 8.

[0045] In this embodiment, the ratio of the thickness of the bottom plate 14 to the length of the second guide section 141 is 1:3-1:5, so that the oil smoke can be more smoothly introduced into the guide cavity 11, reducing the accumulation of oil smoke on the vertical surface of the end of the bottom plate 14. At the same time, the thickness of the bottom plate 14 is taken into consideration to avoid deformation of the bottom plate 14 due to too small thickness, affecting the structural stability of the bottom plate 14, and reducing the impact on the flow path of the guide cavity 11.

[0046] like Figures 1 to 2 As shown, in some embodiments, the cover body 1 further includes a top plate 15, on which a heating element 4 is provided. The heating element 4 can heat the gas temperature in the guide cavity 11 and the coating area 8, and also make the cover body 1 have a certain temperature, thereby reducing the condensation of oil smoke during the guide process, and thereby reducing the generation of condensate.

[0047] In this embodiment, the heating element 4 may be, but is not limited to, a heating plate or an electric heating film, and it only needs to heat the gas in the guide cavity 11 and the coating area 8 .

[0048] like Figures 1 to 2As shown, in some embodiments, a vacuum pumping component 5 is further provided on the cover body 1, and the vacuum pumping component 5 is connected to the air outlet 13. The size of the top plate 15 is larger than the size of the bottom plate 14, that is, in the diversion direction of the guide cavity 11, the length of the top plate 15 is larger than the length of the bottom plate 14, which not only reduces the position interference between the bottom plate 14 and the receiving parts 6 such as the chilling roller, but also enables the top plate 15 to extend to a longer dimension to a position close to the discharge port of the die head 7 or the coating coating path, and can better shield the coating area 8, so that the guide cavity 11 and the coating area 8 form a more stable negative pressure vacuum state, which is convenient for the coating melt to better adhere to the receiving parts 6 such as the chilling roller, thereby improving the melt attachment effect.

[0049] In this embodiment, the vacuum pump 5 can be, but is not limited to, a vacuum pump or an exhaust pipe connected to a vacuum driving device, which can evacuate the inside of the cover body 1.

[0050] like Figures 1 to 3 As shown, an embodiment of the second aspect of the present invention provides a casting device, which includes a receiving part 6, a die head 7 and a guide cover in any of the above-mentioned schemes. The discharge port of the die head 7 is arranged toward the surface of the receiving part 6, the guide cover is arranged on one side of the die head 7, and the air inlet 12 of the cover body 1 is arranged toward the coating area 8 between the discharge port of the die head 7 and the receiving part 6. In this way, the coating area 8 formed between the discharge port of the die head 7 and the receiving part 6 is evacuated by setting the guide cover, which can form a negative pressure vacuum state in the coating area 8, so that the coating and the receiving part 6 are better adhered, and the melt attachment effect is improved. The oil smoke formed after the coating is discharged can also be sucked into the guide cavity 11 of the cover body 1 for discharge. The collecting part 2 in the guide cavity 11 can collect and recycle the condensate generated during the oil smoke diversion process, reduce the condensate dripping into the coating area 8, cause product defects of the casting, and reduce the situation of shutdown for cleaning, so that the production line can operate stably.

[0051] In this embodiment, the receiving member 6 can be a rotating roller such as a chill roller, or a linear conveying structure such as a conveyor belt, as long as it can be coated by the die head 7. The die head 7 can be, but is not limited to, a nozzle or a coating roller.

[0052] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. A deflector, characterized in that: The cover (1) comprises a guide cavity (11) and an air inlet (12) and an air outlet (13) connected to the guide cavity (11); the guide cavity (11) is capable of guiding gas from the air inlet (12) to the air outlet (13); A collecting portion (2) is provided in the guide cavity (11), the collecting portion (2) being provided on the bottom plate (14) of the cover body (1), and the collecting portion (2) is used to collect condensate formed in the guide cavity (11).

2. The air deflector according to claim 1, wherein: The collecting portion (2) comprises a groove (21) and / or a liquid absorbing member.

3. The air deflector according to claim 2, wherein: A liquid outlet channel (3) is provided on the bottom plate (14), the liquid outlet channel (3) is connected to the groove (21), a first guide section (211) is provided on the bottom wall of the groove (21), and the groove depth of the first guide section (211) gradually increases from a position away from the liquid outlet channel (3) to the liquid outlet channel (3).

4. The air deflector according to claim 3, characterized in that: A plurality of the liquid outlet channels (3) and the first guide sections (211) are provided. In the vertical direction of the flow diversion direction of the flow diversion cavity (11), the plurality of liquid outlet channels (3) are located at the two side walls of the cover body (1), and the first guide sections (211) are respectively provided corresponding to the positions of the liquid outlet channels (3).

5. The air deflector according to claim 1, wherein: The collecting part (2) is provided with one or more; Wherein, when a plurality of the collecting parts (2) are provided, the plurality of collecting parts (2) are arranged at intervals in the diversion direction of the diversion cavity (11).

6. The air duct according to claim 1, wherein: The end of the bottom plate (14) located at the air inlet is provided with a chamfer to form a second guide section (141) on the inner wall of the bottom plate (14), the second guide section (141) gradually increasing in height in the diversion direction of the diversion cavity (11), and the second guide section (141) extends to the position of the collecting portion (2).

7. The air duct according to claim 6, characterized in that: The ratio between the thickness of the bottom plate (14) and the length of the second guide section (141) is 1:3-1:

5.

8. The air duct according to claim 1, wherein: The cover body (1) further comprises a top plate (15), and a heating element (4) is provided on the top plate (15).

9. The air duct according to claim 8, characterized in that: The cover body (1) is further provided with a vacuum pumping component (5), the vacuum pumping component (5) is connected to the air outlet (13), and the size of the top plate (15) is larger than the size of the bottom plate (14).

10. A casting device, characterized in that include: Attachment (6); A die head (7), wherein a discharge port of the die head (7) is arranged toward the surface of the receiving member (6); The air guide hood according to any one of claims 1 to 9, wherein the air guide hood is arranged on one side of the die head (7), and the air inlet (12) of the hood body (1) is arranged toward the coating area (8) between the discharge port of the die head (7) and the receiving member (6).