Foam raw material stirring device
By introducing the coordinated rotation of the first roller, stirring blades and stirring rod in the stirring device, combined with the staggered stirring blades and inner wall stirring blades, the problem of uneven mixing in the existing stirring device is solved, a more efficient stirring effect and full mixing of raw materials are achieved, and the quality of the foam plastic is improved.
Patent Information
- Application Number
- CN202422810812.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing stirring devices have problems of uneven mixing and low stirring efficiency when mixing foam raw materials, which makes it difficult to ensure the foaming texture and density of the foam raw materials, affecting the texture and performance of the plastic foam.
A stirring device including a stirring barrel, a first roller, stirring blades, a stirring rod and a transmission mechanism is used. The stirring blades and the stirring rod are driven by the first roller to rotate in coordination, thereby expanding the stirring range and forming convection. Combined with the staggered stirring blades and the inner wall stirring blades, the stirring effect is improved, and the raw materials are transported to one side through the conveying device.
It improves the stirring effect and efficiency, prevents the raw materials from agglomerating, ensures that the raw materials are fully mixed, and improves the texture and performance of the plastic foam.
Smart Images

Figure CN223339858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring equipment, in particular to a foam raw material stirring device. Background Art
[0002] The production and processing of foam plastics requires a stirring device to mix and agitate the solid and liquid raw materials. Existing stirring devices typically employ simple stirring blades. However, this stirring method often suffers from uneven mixing and low stirring efficiency. Inadequate stirring can make it difficult to achieve the desired foaming quality and density, making it difficult to release the foam from the mold during molding, and severely impacting the quality and performance of the plastic foam. Utility Model Content
[0003] In view of this, the utility model aims to provide a foam raw material stirring device to improve the stirring effect and stirring efficiency of the raw materials.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:
[0005] A foam raw material stirring device comprises a stirring barrel and a stirring mechanism arranged in the stirring barrel;
[0006] The top of the mixing barrel is provided with a feeding port, and the bottom of the mixing barrel is provided with a discharge pipe;
[0007] The stirring mechanism includes a first rotating roller disposed in the center of the stirring barrel, a plurality of first stirring blades disposed on the first rotating roller, and a plurality of stirring rods rotating around the first rotating roller;
[0008] A first sleeve is rotatably provided on the upper end of the first roller, and the first sleeve extends radially to form a first connecting arm connected to each of the stirring rods.
[0009] Furthermore, a first spiral blade is provided at the lower end of the first rotating roller, at least a portion of the first spiral blade extends into the discharge pipe, and an edge of the first spiral blade is in contact with the wall of the discharge pipe.
[0010] Furthermore, the mixing barrel includes a cylindrical upper barrel body and a funnel-shaped lower barrel body, each stirring rod is located in the upper barrel body, and the first spiral blade is located in the lower barrel body; and / or, a feeding funnel is provided at the feeding port.
[0011] Furthermore, each of the first stirring blades surrounds the first roller and is spaced apart along the length direction of the first roller; a plurality of second stirring blades are provided on the outer circumference of the stirring rod, and the second stirring blades and the first stirring blades are staggered in the length direction of the first roller.
[0012] Furthermore, a plurality of third stirring blades are provided on the inner wall of the stirring barrel, and the third stirring blades and the second stirring blades are arranged alternately in the length direction of the first roller.
[0013] Furthermore, the direction in which the stirring rod circles the first roller is opposite to the rotation direction of the first roller.
[0014] Furthermore, a transmission mechanism is provided on the top of the mixing barrel, including a coaxially arranged first bevel gear and a second bevel gear, a third bevel gear meshing with the first bevel gear and the second bevel gear, and an outer shell; the first bevel gear is connected to the first roller, and the second bevel gear is connected to the first sleeve, and the third bevel gear is rotatably connected to the side wall of the outer shell; a first motor is provided on the outside of the top of the mixing barrel, and the output shaft of the first motor is connected to the first bevel gear.
[0015] Furthermore, a second connecting arm extending toward the first roller is formed at the bottom end of each stirring rod, and a second sleeve is rotatably provided on the first roller.
[0016] Furthermore, it also includes a conveying device, which includes a second roller connected to the conveying channel, arranged in the conveying channel, and a second spiral blade arranged on the second roller; the conveying channel is arranged horizontally and connected to the discharge pipe, and one end of the conveying channel is closed and a discharge port is formed at the other end; a second motor is provided outside the conveying channel to drive the second roller to rotate.
[0017] Furthermore, a plurality of stirring rods are provided on the side wall of the conveying channel, and the second spiral blades are configured as a plurality of blades spaced apart along the length direction of the second roller; when the second roller rotates, each stirring rod can pass through the gap between two adjacent spiral blades.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] The foam raw material stirring device described in the utility model, through the arrangement of the first stirring blade on the rotating roller and the stirring rod, the rotating roller drives the first stirring blade to stir the raw materials in the stirring barrel, and at the same time the stirring rod surrounds the rotating roller, thereby expanding the stirring range of the raw materials and enabling convection to form inside the raw materials, thereby improving the stirring effect and stirring efficiency of the raw materials, and has good practicality.
[0020] In addition, a first spiral blade is provided at the lower end of the first roller, which creates convection during the mixing process and enhances the mixing effect. This allows the mixed raw materials to be discharged when needed. The mixing barrel comprises a cylindrical upper barrel and a funnel-shaped lower barrel, which prevents raw materials from remaining inside the barrel. A feeding funnel is also provided for easy feeding of raw materials. The second stirring blades are staggered with the first stirring blades, increasing the mixing area and reducing raw material agglomeration.
[0021] In addition, the mixing barrel is equipped with multiple third stirring blades on its inner wall, which are staggered with the second stirring blades to further reduce the occurrence of raw material agglomeration. The stirring rod rotates around the first roller in the opposite direction of the first roller's rotation, allowing the second stirring blades and the first stirring blades to further break up any agglomerated raw materials, improving the mixing effect. A transmission mechanism is installed at the top of the mixing barrel, and through the arrangement of three bevel gears, it realizes the coaxial and counter-rotating rotation of the first roller and the first sleeve.
[0022] Furthermore, the bottom end of each stirring rod is formed with a second connecting arm extending toward the first roller, and a second sleeve is rotatably provided on the first roller, which can constrain the bottom end of the stirring rod through the second connecting arm to improve the structural strength of the stirring rod. In addition, the provision of the conveying device can convey the raw materials to one side of the mixing barrel, making it easier to obtain the raw materials. A plurality of stirring rods are provided on the side wall of the conveying channel, and the second spiral blades are configured as a plurality of spaced-apart arrangements along the length direction of the second roller. By providing a plurality of second spiral blades and stirring rods, the raw materials can be further stirred and mixed by the stirring rods while being conveyed by the second spiral blades. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0024] Figure 1 This is a schematic diagram of the internal structure of the foam raw material stirring device according to an embodiment of the present utility model;
[0025] Description of reference numerals:
[0026] 1. Mixing barrel; 101. Upper barrel; 1011. Feeding funnel; 1012. Third stirring blade; 102. Lower barrel; 1021. Discharge pipe;
[0027] 2. First rotating roller; 201. First stirring blade; 202. First spiral blade;
[0028] 3. Stirring rod; 301. First sleeve; 302. First connecting arm; 303. Second stirring blade; 304. Second connecting arm; 305. Second sleeve;
[0029] 4. Transmission mechanism; 401. First bevel gear; 402. Second bevel gear; 403. Third bevel gear; 404. Housing;
[0030] 5. First motor;
[0031] 6. Conveying channel; 601. Second motor; 602. Stirring rod;
[0032] 7. Second rotating roller; 701. Second spiral blade. DETAILED DESCRIPTION
[0033] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0034] In the following description, specific details such as specific system structures and techniques are provided for purposes of illustration rather than limitation to facilitate a thorough understanding of the embodiments of the present application. However, it will be apparent to those skilled in the art that the present application may be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid obscuring the description of the present application with unnecessary detail.
[0035] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," and "outer" appear to indicate orientation or positional relationships, these are based on the orientation or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, if terms such as "first" and "second" appear, they are used solely for descriptive purposes and should not be construed as indicating or implying relative importance.
[0036] Furthermore, in the description of this utility model, unless otherwise explicitly defined, the terms "mounted," "connected," "connection," and "connector" should be interpreted broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.
[0037] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0038] This embodiment relates to a foam raw material stirring device. The overall structure includes a stirring barrel 1 and a stirring mechanism disposed within the stirring barrel 1. A feeding port is provided at the top of the stirring barrel 1, and a discharge pipe 1021 is provided at the bottom of the stirring barrel 1. The stirring mechanism includes a first rotating roller 2 disposed in the center of the stirring barrel 1, a plurality of first stirring blades 201 disposed on the first rotating roller 2, and a plurality of stirring rods 3 rotating around the first rotating roller 2. A first sleeve 301 is rotatably disposed at the upper end of the first rotating roller 2. The first sleeve 301 extends radially to form a first connecting arm 302 connecting each stirring rod 3.
[0039] As described above, through the arrangement of the first stirring blade 201 on the roller and the stirring rod 3, the roller drives the first stirring blade 201 to stir the raw materials in the stirring barrel 1. At the same time, the stirring rod 3 surrounds the roller, thereby expanding the stirring range of the raw materials and enabling convection to form inside the raw materials, thereby improving the stirring effect and stirring efficiency of the raw materials.
[0040] Based on the above overall introduction, specifically, in this embodiment, two stirring rods 3 are configured. Of course, in order to improve the stirring effect, other numbers of stirring rods 3 can also be provided. In this embodiment, the lower end of the first roller 2 is provided with a first spiral blade 202. At least a portion of the first spiral blade 202 extends into the discharge pipe 1021, and the edge of the first spiral blade 202 is in contact with the wall of the discharge pipe 1021. In a specific implementation, when the first roller 2 rotates forward, the first spiral blade 202 can push the raw materials located at the discharge pipe 1021 toward the mixing barrel 1 above. When the first roller 2 rotates backward, the first spiral blade 202 can transport the raw materials in the mixing barrel 1 into the discharge pipe 1021.
[0041] Thus, the first spiral blade 202 can transport the raw materials at the bottom of the mixing barrel 1 upward during the mixing process, forming a bottom-to-top convection flow, thereby preventing some of the raw materials from settling at the bottom and not being fully mixed, thereby improving the mixing effect. At the same time, it prevents unmixed raw materials from flowing out of the discharge pipe 1021. When the mixing is completed and the materials need to be discharged, the first spiral blade 202 can discharge the mixed raw materials.
[0042] In this embodiment, the mixing barrel 1 includes a cylindrical upper barrel 101 and a funnel-shaped lower barrel 102. The stirring rods 3 are located in the upper barrel 101, and the first spiral blade 202 is located in the lower barrel 102. The funnel-shaped lower barrel 102 facilitates the flow of raw materials into the discharge pipe 1021, thereby preventing raw materials from remaining in the mixing barrel 1 to a certain extent. In addition, in this embodiment, a feeding funnel 1011 is provided at the feeding port to facilitate the feeding of raw materials into the mixing barrel 1.
[0043] As a specific implementation form, the first stirring blades 201 of this embodiment surround the first roller 2 and are spaced apart along the length direction of the first roller. A plurality of second stirring blades 303 are provided on the outer circumference of the stirring rod 3, and the second stirring blades 303 and the first stirring blades 201 are staggered in the length direction of the first roller 2. By providing the first stirring blades 201 and the second stirring blades 303, the stirring area of the stirring mechanism for the raw materials in the stirring barrel 1 is further increased to improve the stirring effect. At the same time, the staggered arrangement of the first stirring blades 201 and the second stirring blades 303 enables the stirring blades to shear the raw materials to prevent the raw materials from agglomerating.
[0044] In addition, a plurality of third stirring blades 1012 are provided on the inner wall of the mixing barrel 1, and the third stirring blades 1012 and the second stirring blades 303 are staggered in the length direction of the first roller 2, so that the raw materials between the mixing barrel 1 and the stirring rod 3 can also be fully stirred and the agglomeration of the raw materials can be reduced.
[0045] In this embodiment, the direction in which the stirring rod 3 surrounds the first roller 2 is opposite to the rotation direction of the first roller 2, that is, the first sleeve 301 is opposite to the rotation direction of the roller, so that there is a higher relative speed between the first stirring blade 201 and the second stirring blade 303, thereby further increasing the effect of the stirring blade on breaking up the agglomerated raw materials.
[0046] Specifically, the top of the mixing barrel 1 of this embodiment is provided with a transmission mechanism 4, which includes a coaxially arranged first bevel gear 401 and a second bevel gear 402, a third bevel gear 403 meshing with the first bevel gear 401 and the second bevel gear 402, and a housing 404. The first bevel gear 401 is connected to the first roller 2, and the second bevel gear 402 is connected to the first sleeve 301. The third bevel gear 403 is rotatably connected to the side wall of the housing 404. A first motor 5 is provided on the outside of the top of the mixing barrel 1, and the output shaft of the first motor 5 is connected to the first bevel gear 401. Due to the configuration of the transmission mechanism 4, when the first bevel gear 401 is driven to rotate by the first motor 5, the second bevel gear 402 can drive the first sleeve 301 to rotate in a direction opposite to the rotation direction of the first roller 2.
[0047] Furthermore, the multiple blades on the stirring rod 3 create significant resistance when the stirring rod 3 wraps around the first roller 2, and during rotation, the stirring rod 3 is susceptible to radially outward distortion. Therefore, to enhance the structural strength of the stirring rod 3, a second connecting arm 304 extending toward the first roller 2 is formed at the bottom end of each stirring rod 3 in this embodiment, and a second sleeve 305 is rotatably mounted on the first roller 2. The second sleeve 305 and second connecting arm 304 constrain the bottom end of the stirring rod 3, preventing deformation and improving the overall reliability of the stirring mechanism.
[0048] As a specific implementation form, this embodiment also includes a conveying device, which includes a second roller 7 connected to a conveying channel 6, disposed within the conveying channel 6, and a second spiral blade 701 disposed on the second roller 7. The conveying channel 6 is arranged horizontally and communicates with the discharge pipe 1021. One end of the conveying channel 6 is closed, and the other end forms a discharge port. A second motor 601 is disposed outside the conveying channel 6 to drive the second roller 7 to rotate. The arrangement of the conveying device allows the raw materials to be transported horizontally from the bottom of the mixing barrel 1 to one side of the mixing barrel 1, facilitating the acquisition of the raw materials. The arrangement of the conveying device also facilitates the transport of the raw materials to the next production equipment.
[0049] Furthermore, in this embodiment, a plurality of stirring rods 602 are provided on the sidewalls of the conveying channel 6, and a plurality of second spiral blades 701 are arranged at intervals along the length of the second roller 7. When the second roller 7 rotates, each stirring rod 602 can pass through the gap between two adjacent spiral blades, preventing interference between the stirring rods 602 and the second spiral blades 701. The arrangement of the plurality of second spiral blades 701 and stirring rods 602 allows the raw materials to be further stirred and mixed by the stirring rods 602 while being conveyed by the second spiral blades 701, thereby further enhancing the stirring effect to a certain extent.
[0050] In summary, the foam raw material stirring device of this embodiment, through the setting of the first stirring blade 201 on the roller and the stirring rod 3, the roller drives the first stirring blade 201 to stir the raw materials in the stirring barrel 1, and at the same time the stirring rod 3 surrounds the roller, thereby expanding the stirring range of the raw materials and enabling convection to form inside the raw materials, thereby improving the stirring effect and stirring efficiency of the raw materials, and has good practicality.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A foam raw material stirring device, characterized in that: It comprises a stirring barrel (1) and a stirring mechanism arranged in the stirring barrel (1); The top of the mixing barrel (1) is provided with a feeding port, and the bottom of the mixing barrel (1) is provided with a discharge pipe (1021); The stirring mechanism comprises a first rotating roller (2) arranged at the center of the stirring barrel (1), a plurality of first stirring blades (201) arranged on the first rotating roller (2), and a plurality of stirring rods (3) rotating around the first rotating roller (2); A first sleeve (301) is rotatably provided at the upper end of the first rotating roller (2), and the first sleeve (301) extends radially to form a first connecting arm (302) connecting each of the stirring rods (3).
2. The foam raw material stirring device according to claim 1, characterized in that: A first spiral blade (202) is provided at the lower end of the first rotating roller (2), at least a portion of the first spiral blade (202) extends into the discharge pipe (1021), and the edge of the first spiral blade (202) is in contact with the wall of the discharge pipe (1021).
3. The foam raw material stirring device according to claim 2, characterized in that: The stirring barrel (1) comprises a cylindrical upper barrel body (101) and a funnel-shaped lower barrel body (102), each stirring rod (3) is located in the upper barrel body (101), and the first spiral blade (202) is located in the lower barrel body (102); And / or, a feeding funnel (1011) is provided at the feeding port.
4. The foam raw material stirring device according to claim 1, characterized in that: Each of the first stirring blades (201) surrounds the first rotating roller (2) and is spaced apart along the length direction of the first rotating roller; A plurality of second stirring blades (303) are provided on the outer periphery of the stirring rod (3), and the second stirring blades (303) and the first stirring blades (201) are arranged alternately in the length direction of the first rotating roller (2).
5. The foam raw material stirring device according to claim 4, characterized in that: A plurality of third stirring blades (1012) are provided on the inner wall of the stirring barrel (1), and the third stirring blades (1012) and the second stirring blades (303) are arranged alternately in the length direction of the first rotating roller (2).
6. The foam raw material stirring device according to claim 1, characterized in that: The direction in which the stirring rod (3) circles the first rotating roller (2) is opposite to the rotation direction of the first rotating roller (2).
7. The foam raw material stirring device according to claim 6, characterized in that: A transmission mechanism (4) is provided on the top of the mixing barrel (1), comprising a first bevel gear (401) and a second bevel gear (402) arranged coaxially, a third bevel gear (403) meshing with the first bevel gear (401) and the second bevel gear (402), and a housing (404); The first bevel gear (401) is connected to the first rotating roller (2), and the second bevel gear (402) is connected to the first sleeve (301), and the third bevel gear (403) is rotatably connected to the side wall of the housing (404); A first motor (5) is provided on the outer side of the top of the mixing barrel (1), and an output shaft of the first motor (5) is connected to the first bevel gear (401).
8. The foam raw material stirring device according to claim 1, characterized in that: The bottom end of each stirring rod (3) is formed with a second connecting arm (304) extending toward the first rotating roller (2), and a second sleeve (305) is rotatably provided on the first rotating roller (2).
9. The foam raw material stirring device according to any one of claims 1 to 8, characterized in that: It also includes a conveying device, the conveying device including a connecting conveying channel (6), a second rotating roller (7) arranged in the conveying channel (6), and a second spiral blade (701) arranged on the second rotating roller (7); The conveying channel (6) is arranged transversely and communicates with the discharge pipe (1021), and one end of the conveying channel (6) is closed, and the other end is formed with a discharge port; A second motor (601) is provided outside the conveying channel (6) for driving the second rotating roller (7) to rotate.
10. The foam raw material stirring device according to claim 9, characterized in that: A plurality of stirring rods (602) are provided on the side wall of the conveying channel (6), and the second spiral blades (701) are configured as a plurality of blades spaced apart along the length direction of the second rotating roller (7); When the second roller (7) rotates, each stirring rod (602) can pass through the gap between two adjacent spiral blades.