Vertical injection molding machine with waste collection function
By designing shielding and waste separation components on the vertical injection molding machine, the classified collection of waste is achieved, the processing difficulty and cost problems caused by waste mixing are solved, and the efficiency of waste management and the recycling rate are improved.
Patent Information
- Application Number
- CN202422699377.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-06
AI Technical Summary
When collecting waste from existing vertical injection molding machines, the waste is mixed, making it difficult to sort, increasing the difficulty and cost of processing, and the recyclable components are contaminated or destroyed and cannot be effectively utilized.
A vertical injection molding machine with a shielding component and a waste separation component is designed. The shielding component is used to preliminarily classify the waste, and the waste separation component further separates different types of waste and collects them through classification boxes and storage boxes.
It achieves effective classification of waste, reduces the difficulty and cost of subsequent processing, avoids waste confusion and cross-contamination, improves work efficiency, and facilitates management and processing.
Smart Images

Figure CN223339874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vertical injection molding machines, in particular to a vertical injection molding machine with waste collection function. Background Art
[0002] Vertical injection molding machines feature a compact structure, small footprint, easy operation, and high production efficiency. They are suitable for the production and processing of a variety of plastic products, such as mobile phone cases, electronic housings, automotive parts, and medical devices. They have broad application prospects in the plastics industry and are essential equipment for the production and processing of plastic products.
[0003] Vertical injection molding machine is a mechanical equipment, usually composed of injection system, clamping system, hydraulic transmission system, electrical control system, lubrication system, heating and cooling system, safety monitoring system, etc. The injection system is one of the most important components of the injection molding machine, generally there are three main types of plunger type, screw type, and screw pre-plastic plunger injection type;
[0004] The existing publication number CN217916469U discloses a vertical injection molding machine with waste collection, comprising: a machine body and a box body with side walls of the machine body, a fixed block connected to the surface of the machine body, a storage box connected to the surface opening of the fixed block, mounting ears connected to the left and right sides of the storage box, a protrusion connected to the inner side wall of the fixed block, a spring connected to the inside of the protrusion, the other end of the spring connected to a slide bar, and the other end of the slide bar connected to a clamping bead. When the vertical injection molding machine with waste collection is used, the storage box is first taken and brought close to the fixed block, and then the clamping bead is squeezed by the mounting ears on the left and right sides of the storage box and contracts. Then, the spring and the slide bar are also compressed by the pressure brought by the clamping bead. When the storage box is completely placed inside the fixed block, the clamping bead is elastically forced by the spring and locked with the storage box, so that the storage box is fixed inside the fixed block, achieving the purpose of waste collection.
[0005] It has been found that the above-mentioned device still has shortcomings when in use. First of all, although the above-mentioned device can collect the waste generated after injection molding of the injection molding machine when in use, the waste after injection molding is in a mixed state when the above-mentioned device is in use. The waste collection needs to be classified. Improper waste classification or mixed collection will lead to complex waste composition, that is, waste of different materials are mixed, which increases the difficulty of waste treatment, that is, different types of waste will require different treatment methods. Mixed collection makes the treatment process complicated and inefficient. When processing some waste with recycling value, such as plastic waste, it can be processed and reused. However, when the waste is mixed and collected, the mixed collection will cause the recyclable components therein to be contaminated or destroyed, resulting in inability to recycle. This not only wastes resources, but also increases the treatment cost to a certain extent.
[0006] Therefore, it is necessary to provide a new vertical injection molding machine with waste collection to solve the above technical problems. Utility Model Content
[0007] In order to solve the above technical problems, the utility model provides a vertical injection molding machine with waste collection.
[0008] The utility model provides a vertical injection molding machine with waste collection, comprising: a machine body, an injection molding machine located on the top of the machine body, and a classification box. The top of the machine body is provided with two opposite shielding components for adjusting the waste collection position. The classification box is inserted on one side of the machine body. A waste separation component is slidably provided inside the classification box, and a plurality of storage boxes for storing different wastes are also slidably provided at the bottom of the classification box.
[0009] Preferably, the two shielding assemblies each include a baffle, a rotating column, a torsion spring and a rotating plate. The rotating column is rotatably arranged on the top of the body, the torsion spring is sleeved on the surface of the rotating column, one end of the torsion spring is fixed to the top of the body, and the other end of the torsion spring is fixedly connected to the surface of the rotating column. One end of the rotating plate is fixed to the top of the rotating column, and the other end of the rotating plate is detachably connected to one end of the baffle.
[0010] Preferably, a fixing assembly is provided on one side of the machine body, the classification box is inserted into the side of the machine body through the fixing assembly, and a plurality of card blocks are fixed on the outside of the classification box;
[0011] The fixing assembly includes two opposite fixing boxes, the bottom walls of the two fixing boxes are fixed with a plurality of springs, and the other ends of the plurality of springs are fixed with a connecting block;
[0012] When the surface of the classification box is in contact with the surfaces of the two fixing boxes, the plurality of clamping blocks are buckled with the plurality of connecting blocks.
[0013] Preferably, a slide groove is provided on the inner side wall of the classification box, and one end of the waste separation component slides on the inner side wall of the slide groove;
[0014] The waste separation component includes a slide plate, one end of which is fixed with a slider, the slide plate slides on the inner side wall of the slide groove through the slider, and a pull ring is also fixed on the top of the slide plate.
[0015] Preferably, the bottom of the classification box is provided with several slots 1 and several slots 2, partitions are inserted inside several of the slots 1, pull rings 2 are fixed on the outside of several of the partitions, plug blocks are fixed on the tops of several of the storage boxes, several of the storage boxes slide on the inner walls of several of the slots 2 through several of the plug blocks, and pull rings 3 are fixed on the surfaces of several of the storage boxes.
[0016] Preferably, a lifting mechanism for adjusting the height of the injection molding machine is fixed at one end of the machine body, and the lifting mechanism includes three sliding rods, a threaded rod, a second motor and a mounting frame. The injection molding machine is fixed on the surface of the mounting frame, one end of the three sliding rods is fixed to the bottom of the machine body, and the other ends of the three sliding rods all slide on the surface of the mounting frame. The top of the threaded rod is threadedly connected to the surface of the mounting frame, and the second motor is fixed inside the machine body. The bottom of the threaded rod passes through the surface of the machine body and is fixedly connected to the rotor of the second motor.
[0017] Preferably, a mounting groove is provided on the top of the body, and a cleaning component is provided in the mounting groove;
[0018] The cleaning assembly includes a motor 1, a screw rod and a cleaning plate. A transverse groove is provided on the inner side wall of the mounting groove. The bottom of the motor 1 is fixed on the inner side wall of the mounting groove. One end of the screw rod is rotatably set on the inner side wall of the mounting groove. The other end of the screw rod is fixedly connected to the rotor of the motor 1. One end of the cleaning plate passes through the transverse groove and is threadedly connected to the surface of the screw rod. A plurality of bristles are also provided on the bottom of the cleaning plate.
[0019] Preferably, the bottoms of the plurality of bristles are tangent to the top of the body.
[0020] Preferably, an injection groove for injection molding by an injection molding machine is provided on the top of the machine body.
[0021] Compared with the related art, the vertical injection molding machine with waste collection provided by the utility model has the following beneficial effects:
[0022] 1. Through the cooperation of the shielding component and the waste separation component, the waste can be classified, the difficulty and cost of subsequent processing are reduced, and the problems that the existing device is difficult to classify the waste after injection molding and is not convenient for recycling are solved;
[0023] 2. Through the design of waste separation components and storage boxes, different types of waste can be effectively separated and collected, avoiding confusion and cross-contamination of waste, making waste management clearer and more orderly, and eliminating the need to reclassify waste later. Operators can manage and handle waste more conveniently, improving work efficiency while facilitating the processing of classified waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of the vertical injection molding machine with waste collection provided by the utility model;
[0025] Figure 2 Schematic diagram of the screw structure;
[0026] Figure 3 Schematic diagram of the structure of motor 2;
[0027] Figure 4 is a structural diagram of the baffle;
[0028] Figure 5 It is a structural diagram of the fixed component;
[0029] Figure 6 It is a structural diagram of the partition part;
[0030] Figure 7 Schematic diagram of the installation structure of the partition.
[0031] Numbers in the figure: 1. Machine body; 11. Slide rod; 12. Threaded rod; 13. Mounting slot; 131. Motor 1; 1311. Horizontal slot; 132. Screw rod; 133. Cleaning plate; 1331. Brush; 14. Motor 2; 15. Injection molding slot; 2. Mounting frame; 21. Injection molding machine; 3. Baffle; 31. Rotating column; 311. Torsion spring; 32. Rotating plate; 4. Classification box; 41. Block; 42. Fixing box; 421. Spring; 422. Connecting block; 43. Slide slot; 44. Slide plate; 441. Slider; 442. Pull ring 1; 45. Slot 1; 451. Slot 2; 46. Partition; 461. Pull ring 2; 5. Storage box; 51. Insert block; 52. Pull ring 3. DETAILED DESCRIPTION
[0032] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0033] Please refer to Figures 1 to 7 ,in, Figure 1 This is a schematic diagram of the overall structure of the vertical injection molding machine with waste collection provided by the utility model; Figure 2 Schematic diagram of the screw structure; Figure 3 Schematic diagram of the structure of motor 2; Figure 4 is a structural diagram of the baffle; Figure 5 It is a structural diagram of the fixed component; Figure 6 It is a structural diagram of the partition part; Figure 7 Schematic diagram of the installation structure of the partition.
[0034] In the specific implementation process, Figures 1 to 7 As shown, the machine body 1, the injection molding machine 21 located on the top of the machine body 1, and the classification box 4, the top of the machine body 1 is provided with two opposing shielding components for adjusting the waste collection position, the classification box 4 is inserted on one side of the machine body 1, the classification box 4 is slidably provided with a waste separation component inside, and the bottom of the classification box 4 is also slidably provided with a plurality of storage boxes 5 for storing different wastes;
[0035] It should be noted that the injection molding machine 21 is located at the top of the machine body 1 and is responsible for injecting molten plastic into the mold to form a product.
[0036] Shielding assembly: located at the top of the body 1, used to adjust the position of waste collection. By adjusting the shielding assembly, the waste is guided to fall into the position of the classification box 4, thereby achieving preliminary classification. Then, the waste separation assembly is moved so that the waste is located at one end of the classification box 4;
[0037] Storage box 5: used to collect different types of waste after classification.
[0038] refer to Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 、 Figure 6 as well as Figure 7 As shown, both shielding assemblies include a baffle 3, a rotating column 31, a torsion spring 311, and a rotating plate 32. The rotating column 31 is rotatably arranged on the top of the body 1. The torsion spring 311 is sleeved on the surface of the rotating column 31. One end of the torsion spring 311 is fixed to the top of the body 1, and the other end of the torsion spring 311 is fixedly connected to the surface of the rotating column 31. One end of the rotating plate 32 is fixed to the top of the rotating column 31, and the other end of the rotating plate 32 is detachably connected to one end of the baffle 3.
[0039] A fixing assembly is provided on one side of the body 1, and the classification box 4 is inserted into the side of the body 1 through the fixing assembly, and a plurality of card blocks 41 are fixed on the outside of the classification box 4;
[0040] The fixing assembly includes two opposite fixing boxes 42 , the bottom walls of the two fixing boxes 42 are fixed with a plurality of springs 421 , and the other ends of the plurality of springs 421 are fixed with a connecting block 422 ;
[0041] When the surface of the classification box 4 is in contact with the surfaces of the two fixing boxes 21, the plurality of clamping blocks 41 and the plurality of connecting blocks 422 are engaged with each other;
[0042] A chute 43 is provided on the inner side wall of the classification box 4, and one end of the waste separation assembly slides on the inner side wall of the chute 43;
[0043] The waste separation assembly includes a slide plate 44, one end of which is fixed with a slider 441. The slide plate 44 slides on the inner wall of the slide groove 43 through the slider 441, and a pull ring 442 is also fixed on the top of the slide plate 44.
[0044] It should be noted that the torsion spring 311 provides a restoring force for the baffle 3. When the baffle 3 is pushed open by the waste material, the torsion spring 311 automatically returns the baffle 3 to its original position.
[0045] It should be noted that the other end of the rotating plate 32 is detachably connected to one end of the baffle 3 to facilitate cleaning or replacement of the baffle 3.
[0046] It should be noted that the fixing assembly is used to fix the classification box 4. When the classification box 4 is close to the two fixing boxes 21, the plurality of card blocks 41 first push the plurality of connecting blocks 422, so that the plurality of connecting blocks 422 compress the plurality of springs 421, and the plurality of springs 421 elastically deform and shrink inward. At this time, the classification box 4 continues to approach one side of the body 1. When the plurality of card blocks 41 arrive at the arc-shaped groove end of the plurality of connecting blocks 422, the plurality of springs 421 restore their elastic deformation, driving the plurality of connecting blocks 422 to reset. The plurality of card blocks 41 are buckled with the plurality of connecting blocks 422 to complete the fixation of the classification box 4.
[0047] It should be noted that there are two shielding components: used for shielding the waste before separation, wherein the baffle 3 and the rotating plate 32 are of plug-in design, that is, one end of the baffle 3 is inserted in the rotating plate 32. When using the shielding component, one or two shielding components can be used. When only one shielding component is used, at this time, part of the waste is in contact with the surface of the baffle 3, and the waste pushes the baffle 3. The torsion spring 311 undergoes elastic deformation with a certain torsion, so that the baffle 3 is in an inclined state during extrusion, and the waste will move along this inclined direction, so that most of the waste falls into one end of the classification box 4. When injecting another material, at this time, only another shielding component is used, so that most of the waste falls into the other end of the classification box 4. Among them, the sliding separation component mainly makes the waste falling into one end of the classification box 4 more compact, which is convenient for subsequent collection.
[0048] It should be noted that the waste separation assembly: in the waste separation assembly, the hand-held pull ring 442 pulls the slide plate 44, driving the slide plate 44 to slide in the classification box 4, separating the waste to one end of the classification box 4, making the waste falling into one end of the classification box 4 more compact, and completing the classification;
[0049] It should be further explained that the shielding component can, to a certain extent, reduce the splashing of waste materials to the outside of the body 1, thereby improving the versatility and flexibility of the equipment.
[0050] refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 6 as well as Figure 7As shown, the bottom of the classification box 4 is provided with a plurality of slots 1 45 and a plurality of slots 2 451 , the interiors of the plurality of slots 1 45 are all inserted with partitions 46 , the outer sides of the plurality of partitions 46 are all fixed with pull rings 2 461 , the tops of the plurality of storage boxes 5 are all fixed with insert blocks 51 , the plurality of storage boxes 5 slide on the inner side walls of the plurality of slots 2 451 respectively through the plurality of insert blocks 51 , and the surfaces of the plurality of storage boxes 5 are all fixed with pull rings 3 52 ;
[0051] A lifting mechanism for adjusting the height of the injection molding machine 21 is fixed to one end of the machine body 1. The lifting mechanism includes three slide rods 11, a threaded rod 12, a second motor 14, and a mounting frame 2. The injection molding machine 21 is fixed to the surface of the mounting frame 2. One end of the three slide rods 11 is fixed to the bottom of the machine body 1. The other ends of the three slide rods 11 all slide on the surface of the mounting frame 2. The top of the threaded rod 12 is threadedly connected to the surface of the mounting frame 2. The second motor 14 is fixed to the inside of the machine body 1. The bottom of the threaded rod 12 passes through the surface of the machine body 1 and is fixedly connected to the rotor of the second motor 14.
[0052] The top of the body 1 is provided with a mounting groove 13, in which a cleaning component is provided;
[0053] The cleaning assembly includes a motor 131, a screw rod 132, and a cleaning plate 133. A transverse groove 1311 is formed on the inner side wall of the mounting groove 13. The bottom of the motor 131 is fixed to the inner side wall of the mounting groove 13. One end of the screw rod 132 is rotatably mounted on the inner side wall of the mounting groove 13. The other end of the screw rod 132 is fixedly connected to the rotor of the motor 131. One end of the cleaning plate 133 passes through the transverse groove 1311 and is threadedly connected to the surface of the screw rod 132. A plurality of bristles 1331 are also provided on the bottom of the cleaning plate 133.
[0054] The bottoms of the bristles 1331 are all tangent to the top of the body 1;
[0055] The top of the body 1 is also provided with an injection groove 15 for injection molding by the injection molding machine 21;
[0056] It should be noted that the bottom of the classification box 4 is designed with a slot 1 45 and a slot 2 451. A partition 46 can be inserted into the slot 1 45 to separate the waste from the storage box 5. When the waste is located at one end of the classification box 4, the pull ring 2 461 is manually pulled out to remove the partition 46, and the waste falls from the classification box 4 into the storage box 5.
[0057] It should be noted that the height adjustment of the injection molding machine 21 can be achieved through the lifting mechanism, including the slide rod 11, the threaded rod 12, the second motor 14 and the mounting frame 2. The slide rod 11 ensures the stability of the mounting frame 2 during the lifting process. The threaded rod 12 is threadedly connected to the mounting frame 2. The second motor 14 drives the threaded rod 12 to rotate. At this time, since the slide rod 11 slides on the surface of the mounting frame 2, when the threaded rod 12 rotates, the mounting frame 2 will not rotate under the action of the slide rod 11, so that the mounting frame 2 moves up and down along the threaded rod 12, that is, drives the injection molding machine 21 to move up and down, completing the height adjustment of the injection molding machine 21.
[0058] The cleaning plate 133 is moved along the direction of the mounting groove 13 to scrape and clean the waste generated after injection molding. During cleaning, the bottoms of the several bristles 1331 are tangent to the top of the body 1, and the several bristles 1331 clean the waste on the top of the body 1. By setting up the cleaning component, the tediousness and time-consuming of manual cleaning are reduced, making cleaning more convenient.
[0059] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0060] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A vertical injection molding machine with waste collection, characterized in that, The invention comprises a machine body (1), an injection molding machine (21) located on the top of the machine body (1), and a classification box (4); the top of the machine body (1) is provided with two opposing shielding components for adjusting the waste collection position; the classification box (4) is inserted on one side of the machine body (1); a waste separation component is slidably provided inside the classification box (4); and a plurality of storage boxes (5) for storing different wastes are also slidably provided at the bottom of the classification box (4).
2. The vertical injection molding machine with waste collection according to claim 1, characterized in that The two shielding assemblies each comprise a baffle (3), a rotating column (31), a torsion spring (311) and a rotating plate (32); the rotating column (31) is rotatably arranged on the top of the machine body (1); the torsion spring (311) is sleeved on the surface of the rotating column (31); one end of the torsion spring (311) is fixed to the top of the machine body (1); the other end of the torsion spring (311) is fixedly connected to the surface of the rotating column (31); one end of the rotating plate (32) is fixed to the top of the rotating column (31); and the other end of the rotating plate (32) is detachably connected to one end of the baffle (3).
3. The vertical injection molding machine with waste collection according to claim 2, characterized in that A fixing assembly is provided on one side of the machine body (1), the classification box (4) is inserted into the one side of the machine body (1) through the fixing assembly, and a plurality of card blocks (41) are fixed on the outside of the classification box (4); The fixing assembly comprises two opposite fixing boxes (42), the bottom walls of the two fixing boxes (42) are fixed with a plurality of springs (421), and the other ends of the plurality of springs (421) are fixed with a connecting block (422); When the surface of the classification box (4) is in contact with the surfaces of the two fixing boxes (42), the plurality of clamping blocks (41) and the plurality of connecting blocks (422) are engaged with each other.
4. The vertical injection molding machine with waste collection according to claim 3, characterized in that A chute (43) is provided on the inner side wall of the classification box (4), and one end of the waste separation component slides on the inner side wall of the chute (43); The waste separation component includes a slide plate (44), one end of which is fixed with a slider (441), and the slide plate (44) slides on the inner wall of the slide groove (43) through the slider (441), and a pull ring (442) is also fixed on the top of the slide plate (44).
5. The vertical injection molding machine with waste collection according to claim 4, characterized in that: The bottom of the classification box (4) is provided with a plurality of slots 1 (45) and a plurality of slots 2 (451), a partition plate (46) is inserted into the interior of the plurality of slots 1 (45), a pull ring 2 (461) is fixed to the outside of the plurality of partition plates (46), an insert block (51) is fixed to the top of the plurality of storage boxes (5), the plurality of storage boxes (5) slide on the inner side walls of the plurality of slots 2 (451) respectively through the plurality of insert blocks (51), and a pull ring 3 (52) is fixed to the surface of the plurality of storage boxes (5).
6. The vertical injection molding machine with waste collection according to claim 5, characterized in that: A lifting mechanism for adjusting the height of the injection molding machine (21) is fixed at one end of the machine body (1), and the lifting mechanism includes three slide bars (11), a threaded rod (12), a second motor (14) and a mounting frame (2). The injection molding machine (21) is fixed on the surface of the mounting frame (2), one end of the three slide bars (11) is fixed to the bottom of the machine body (1), and the other ends of the three slide bars (11) all slide on the surface of the mounting frame (2). The top of the threaded rod (12) is threadedly connected to the surface of the mounting frame (2), and the second motor (14) is fixed inside the machine body (1), and the bottom of the threaded rod (12) passes through the surface of the machine body (1) and is fixedly connected to the rotor of the second motor (14).
7. The vertical injection molding machine with waste collection according to claim 6, characterized in that A mounting groove (13) is provided on the top of the machine body (1), and a cleaning component is provided in the mounting groove (13); The cleaning assembly comprises a motor (131), a screw rod (132) and a cleaning plate (133); a transverse groove (1311) is provided on the inner side wall of the mounting groove (13); the bottom of the motor (131) is fixed on the inner side wall of the mounting groove (13); one end of the screw rod (132) is rotatably arranged on the inner side wall of the mounting groove (13); the other end of the screw rod (132) is fixedly connected to the rotor of the motor (131); and one end of the cleaning plate (133) passes through the transverse groove (1311) and is threadedly connected to the surface of the screw rod (132); and a plurality of bristles (1331) are further provided on the bottom of the cleaning plate (133).
8. The vertical injection molding machine with waste collection according to claim 7, characterized in that: The bottoms of the plurality of bristles (1331) are tangent to the top of the machine body (1).
9. The vertical injection molding machine with waste collection according to claim 8, characterized in that: The top of the machine body (1) is also provided with an injection groove (15) for injection molding by an injection molding machine (21).
Citation Information
Patent Citations
Vertical injection molding machine with waste collection function
CN217916469U