Full-automatic aerogel sheet production equipment

Abstract

The utility model discloses full-automatic aerogel sheet production equipment which comprises a first material release mechanism and a second material release mechanism, a gluing mechanism is arranged above the first material release mechanism, and the gluing mechanism is used for gluing the top of a material released by the first material release mechanism; the first material release mechanism and the second material release mechanism are used for releasing the first material, the second material release mechanism is used for releasing the second material, the pressing mechanism is used for pressing the glued material and the material released by the second material release mechanism, and the pressing mechanism is used for pressing the glued material and the material released by the second material release mechanism. And meanwhile, the gluing mechanism is used for gluing the top face of the first material located on the lower portion, so that the first material and the second material are pressed together through the pressing mechanism, the first material and the second material are pressed together, and the product production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aerogel sheet production, in particular to fully automatic aerogel sheet production equipment. Background Art

[0002] Aerogel insulation sheets are made by combining aerogel with reinforcing materials such as ceramic fiber sheets and glass fiber sheets through a special process. Currently, the production of aerogel insulation sheets relies on manual labor. However, as the company grows, the traditional manual dipping method can no longer meet production output. The increased number of employees also leads to increased production costs and a decrease in product yield. Therefore, it is necessary to provide a fully automated aerogel sheet production equipment that can significantly improve production speed and efficiency while reducing labor costs. Utility Model Content

[0003] In view of the problems existing in the existing fully automatic aerogel sheet production equipment, the present utility model is proposed.

[0004] Therefore, the purpose of this utility model is to provide a fully automatic aerogel sheet production equipment, which solves the problem that the production of aerogel insulation sheets still relies on manual labor. However, as the company grows, the traditional manual dipping method can no longer meet the production output, and the increase in personnel will also cause the production cost to rise and the product yield to decrease.

[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0006] A fully automatic aerogel sheet production device includes a first material releasing mechanism and a second material releasing mechanism. A gluing mechanism is provided obliquely above the first material releasing mechanism, and the gluing mechanism is used to apply glue to the top of the material released by the first material releasing mechanism; and also includes a pressing mechanism, which presses the glued material and the material released by the second material releasing mechanism together through the pressing mechanism.

[0007] As a preferred solution of the fully automatic aerogel sheet production equipment described in the present invention, the first material release mechanism includes a first support column, the top end of the first support column is rotatably connected to a first release reel through a bearing, the first release reel is wound with a first coil, and the first release reel is transmission-connected to a first servo motor installed on the first support column.

[0008] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, wherein: a first active synchronous wheel is fixedly mounted on the first servo motor, the first active synchronous wheel is connected to the first driven synchronous wheel through a first synchronous belt transmission, and the first driven synchronous wheel is fixedly mounted on one end of the first release reel.

[0009] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, the second material release mechanism includes a second support column, the top end of the second support column is rotatably connected to a second release reel through a bearing, the second release reel is wound with a second coil, and the second release reel is transmission-connected to a second servo motor installed on the second support column.

[0010] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, wherein: a second active synchronous wheel is fixedly mounted on the second servo motor, the second active synchronous wheel is connected to the second driven synchronous wheel through a second synchronous belt transmission, and the second driven synchronous wheel is fixedly mounted on one end of the second release reel.

[0011] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, the gluing mechanism is configured as a gluing machine.

[0012] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, the pressing mechanism includes a third support column, and two pressing wheels are rotatably connected to the third support column through bearings, and the gap between the two pressing wheels is less than the sum of the thicknesses of the first coil and the second coil.

[0013] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, it further includes a winding mechanism;

[0014] The winding mechanism includes a fourth support column, the top end of the fourth support column is rotatably connected to a winding drum via a bearing, and the winding drum is transmission-connected to a third servo motor installed on the fourth support column.

[0015] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, wherein: a third active synchronous wheel is fixedly mounted on the third servo motor, the third active synchronous wheel is connected to the third driven synchronous wheel through a third synchronous belt transmission, and the third driven synchronous wheel is fixedly mounted on one end of the winding drum.

[0016] As a preferred solution of the fully automatic aerogel sheet production equipment described in the utility model, the gluing mechanism includes a rubber cylinder, which is fixed to the fifth support column by bolts, the top end of the rubber cylinder is covered with a cylinder cover, the bottom of the rubber cylinder is provided with a glue outlet, and a gluing shaft is provided at the glue outlet, and the two ends of the gluing shaft are rotatably connected to the rubber cylinder through bearings.

[0017] Compared with existing technologies:

[0018] 1. The first material and the second material are released by the first material releasing mechanism and the second material releasing mechanism respectively, while the gluing mechanism applies glue to the top surface of the first material located below, so that the pressing mechanism presses the first material and the second material together, thereby improving product production efficiency;

[0019] 2. By setting a glue outlet at the bottom of the glue cylinder and setting a glue coating shaft at the glue outlet, the glue coating shaft contacts the top surface of the first material, thereby achieving uniform glue coating on the top surface of the first material. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of Example 1 of the present utility model;

[0021] Figure 2 This is an enlarged view of the gluing mechanism provided in Example 2 of the present utility model;

[0022] Figure 3 Provided for Example 2 of the present utility model Figure 2 sectional view of

[0023] Figure 4 Provided for Example 2 of the present utility model Figure 2 side view.

[0024] In the figure: the first support column 21, the first release reel 22, the first driven synchronous wheel 23, the first synchronous belt 24, the first servo motor 25, the first active synchronous wheel 26, the fifth support column 31, the glue cylinder 32, the cylinder cover 33, the fixing block 34, the glue coating shaft 35, the glue outlet 36, the second support column 41, the second release reel 42, the second driven synchronous wheel 43, the second synchronous belt 44, the second servo motor 45, the second active synchronous wheel 46, the fourth support column 51, the take-up reel 52, the third driven synchronous wheel 53, the third synchronous belt 54, the third servo motor 55, the third active synchronous wheel 56, the third support column 61, and the pressing wheel 62. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. Example 1

[0026] This utility model provides a fully automatic aerogel sheet production equipment, please refer to Figure 1, including a first material releasing mechanism and a second material releasing mechanism, a gluing mechanism is provided obliquely above the first material releasing mechanism, the gluing mechanism is configured as a gluing machine, and the gluing mechanism is used to apply glue to the top of the material released by the first material releasing mechanism; and also includes a pressing mechanism, which presses the glued material and the material released by the second material releasing mechanism together through the pressing mechanism.

[0027] The first material release mechanism includes a first support column 21, the top end of the first support column 21 is rotatably connected to a first release reel 22 through a bearing, the first coil is wound on the first release reel 22, and the first release reel 22 is transmission-connected to a first servo motor 25 installed on the first support column 21; a first active synchronous wheel 26 is fixedly mounted on the first servo motor 25, the first active synchronous wheel 26 is transmission-connected to a first driven synchronous wheel 23 through a first synchronous belt 24, and the first driven synchronous wheel 23 is fixedly mounted on one end of the first release reel 22; the first material and the second material can both be ceramic fiber sheets or glass fiber sheets.

[0028] The second material release mechanism includes a second support column 41, the top end of the second support column 41 is rotatably connected to the second release reel 42 through a bearing, the second coil is wound around the second release reel 42, and the second release reel 42 is transmission-connected to a second servo motor 45 installed on the second support column 41; a second active synchronous wheel 46 is fixedly mounted on the second servo motor 45, and the second active synchronous wheel 46 is transmission-connected to the second driven synchronous wheel 43 through a second synchronous belt 44, and the second driven synchronous wheel 43 is fixedly mounted on one end of the second release reel 42.

[0029] The pressing mechanism includes a third support column 61, on which two pressing wheels 62 are rotatably connected via bearings. The gap between the two pressing wheels 62 is slightly smaller than the sum of the thicknesses of the first coil and the second coil, so that the two pressing wheels 62 press the bonded first material and the second material together.

[0030] It also includes a winding mechanism; the winding mechanism includes a fourth support column 51, the top of the fourth support column 51 is rotatably connected to a winding drum 52 through a bearing, and the winding drum 52 is transmission-connected to a third servo motor 55 installed on the fourth support column 51; a third active synchronous wheel 56 is fixedly mounted on the third servo motor 55, and the third active synchronous wheel 56 is transmission-connected to the third driven synchronous wheel 53 through a third synchronous belt 54, and the third driven synchronous wheel 53 is fixedly mounted on one end of the winding drum 52; the third servo motor 55 drives the winding drum 52 to rotate to wind up the laminated composite material.

[0031] During specific use, the first servo motor 25 drives the first release reel 22 to rotate to release the first material, and the glue coating machine coats the top surface of the released first material with glue. At the same time, the second servo motor 45 drives the second release reel 42 to rotate to release the second material, and the second material is released and covered on the top surface of the first material. At the same time, the second material and the first material pass between the two pressing wheels 62 so that the second material and the first material are pressed together. At the same time, the third servo motor 55 drives the winding reel 52 to rotate to wind the pressed composite material. Example 2

[0032] Refer to the attached Figure 2-4 , different from Example 1: the glue coating mechanism includes a glue cylinder 32, and the glue cylinder 32 is fixed to the fifth support column 31 by bolts. Specifically, a fixing block 34 is welded on the outer wall of the glue cylinder 32, and the fixing block 34 and the fifth support column 31 are fixed by bolts. The top end of the glue cylinder 32 is covered with a cylinder cover 33, and a glue outlet 36 is opened at the bottom of the glue cylinder 32. A glue coating shaft 35 is provided at the glue outlet 36, and the two ends of the glue coating shaft 35 are rotatably connected to the glue cylinder 32 through bearings; in a natural state, the aerogel in the glue cylinder 32 will not drip from the gap between the glue coating shaft 35 and the inner wall of the glue outlet 36; the released first coil rubs against the glue coating shaft 35, so that the top surface of the first coil is dipped in the glue on the glue coating shaft 35, making the glue coating more uniform.

[0033] While the present invention has been described above with reference to specific embodiments, various modifications may be made and components may be substituted with equivalents without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner. The omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.

Claims

1. A fully automatic aerogel sheet production device, comprising a first material release mechanism and a second material release mechanism, characterized in that: A gluing mechanism is provided obliquely above the first material releasing mechanism, which is used to apply glue to the top of the material released by the first material releasing mechanism; and a pressing mechanism is also provided to press the glued material and the material released by the second material releasing mechanism together.

2. The fully automatic aerogel sheet production equipment according to claim 1, characterized in that: The first material release mechanism comprises a first support column (21), the top end of the first support column (21) being rotatably connected to a first release reel (22) via a bearing, the first release reel (22) being wound with a first coil, and the first release reel (22) being transmission-connected to a first servo motor (25) mounted on the first support column (21).

3. The fully automatic aerogel sheet production equipment according to claim 2, characterized in that: A first active synchronous wheel (26) is fixedly mounted on the first servo motor (25). The first active synchronous wheel (26) is connected to the first driven synchronous wheel (23) via a first synchronous belt (24). The first driven synchronous wheel (23) is fixedly mounted on one end of the first release reel (22).

4. A fully automatic aerogel sheet production equipment according to claim 2 or 3, characterized in that: The second material release mechanism comprises a second support column (41), the top end of the second support column (41) is rotatably connected to a second release reel (42) via a bearing, a second coil is wound around the second release reel (42), and the second release reel (42) is transmission-connected to a second servo motor (45) mounted on the second support column (41).

5. The fully automatic aerogel sheet production equipment according to claim 4, characterized in that: A second active synchronous wheel (46) is fixedly mounted on the second servo motor (45). The second active synchronous wheel (46) is connected to the second driven synchronous wheel (43) via a second synchronous belt (44). The second driven synchronous wheel (43) is fixedly mounted on one end of the second release reel (42).

6. The fully automatic aerogel sheet production equipment according to claim 1, characterized in that: The gluing mechanism is configured as a gluing machine.

7. The fully automatic aerogel sheet production equipment according to claim 1, characterized in that: The pressing mechanism comprises a third support column (61), and two pressing wheels (62) are rotatably connected to the third support column (61) via a bearing, and the gap between the two pressing wheels (62) is smaller than the sum of the thicknesses of the first coil and the second coil.

8. The fully automatic aerogel sheet production equipment according to claim 1, characterized in that: Also includes a winding mechanism; The winding mechanism has a fourth support column (51), the top end of which is rotatably connected to a winding drum (52) via a bearing, and the winding drum (52) is transmission-connected to a third servo motor (55) mounted on the fourth support column (51).

9. The fully automatic aerogel sheet production equipment according to claim 8, characterized in that: A third active synchronous wheel (56) is fixedly mounted on the third servo motor (55), and the third active synchronous wheel (56) is connected to the third driven synchronous wheel (53) via a third synchronous belt (54). The third driven synchronous wheel (53) is fixedly mounted on one end of the winding drum (52).

10. The fully automatic aerogel sheet production equipment according to claim 8, characterized in that: The glue coating mechanism comprises a glue cylinder (32), which is fixed to the fifth support column (31) by bolts. The top end of the glue cylinder (32) is covered with a cylinder cover (33), and the bottom of the glue cylinder (32) is provided with a glue outlet (36). A glue coating shaft (35) is provided at the glue outlet (36), and both ends of the glue coating shaft (35) are rotatably connected to the glue cylinder (32) through bearings.

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