Plate roller for semi-automatic plate feeding
The semi-automatic plate-loading plate roller design solves the problems of complex plate roller structure and uneven plate pulling mouth, thereby improving printing quality and accuracy and simplifying assembly.
Patent Information
- Application Number
- CN202422760379.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing plate roller structure is complex, which makes the PS plate assembly difficult and the plate pulling mouth uneven, affecting the printing quality and accuracy.
The plate roller design with semi-automatic plate loading is adopted, including the plate roller, rear rotary block, rear roller pillow, reel, front roller pillow, front rotary block and other components. The symmetrical plate pulling port and buffer ensure the uniformity of pulling force and simplify the assembly process.
The plate pulling opening is made to be in the same straight line, which ensures the printing quality and precision, simplifies the assembly process and improves the convenience of assembly and disassembly.
Smart Images

Figure CN223340244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a plate roller of a printing press, and particularly discloses a semi-automatic plate-loading plate roller. Background Art
[0002] Existing plate rollers have slots cut directly into them, and the PS plate is mounted on them through the slots. While this approach is simple, it doesn't guarantee that each PS plate fits perfectly onto the roller, resulting in low printing precision and quality. Some semi-automatic and automatic plate loading systems have multiple spring-loaded plate openings on the reel. These multiple spring-loaded plates are complex and difficult to install and replace. The spring-loaded plates also require complex machining, and after assembly, the plates can't be aligned perfectly, nor can the spring force of each spring be equal. Consequently, the PS plate is not uniformly applied, impacting print quality. Summary of the Invention
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a semi-automatic plate-loading roller. The use of the semi-automatic plate-loading roller of the utility model can make the plate-pulling mouth on the same straight line, ensure the uniformity of the pulling force, thereby improving the quality and accuracy of printing.
[0004] According to the technical solution provided by the utility model, the semi-automatic plate loading plate roller includes a plate roller, a rear rotating block, a rear roller pillow, a reel, a front roller pillow, a front rotating block, a rear pin shaft, a rear connecting rod, a rear compression spring, a rear limit block, a front pin shaft, a front connecting rod, a front compression spring, a front fixed block, a piston-type buffer, a buffer mounting block, a PS plate limit block, a rear fixed block bottom plate, a rear rotating seat, a front fixed block bottom plate and a front rotating seat;
[0005] The rear end of the plate roller is fixed with a rear roller pillow, and the front end of the plate roller is fixed with a front roller pillow, and a plate roller reel mounting hole is opened in the plate roller, and a rear roller pillow reel mounting hole is opened in the rear roller pillow, and a front roller pillow reel mounting hole is opened in the front roller pillow, and a reel is rotatably mounted in the rear roller pillow reel mounting hole, the plate roller reel mounting hole and the front roller pillow reel mounting hole. A PS plate limit block is fixed on the plate roller corresponding to the reel position, and two centrally symmetrical plate drawing openings are provided on the reel between the rear roller pillow and the front roller pillow, a rear rotating block is fixed at the rear end of the reel, and a front rotating block is fixed at the front end of the reel, and a plate drawing force point and an opening force point are provided on the front rotating block. The rear rotating block is located at the rear side of the rear roller pillow, and the front rotating block is located at the front side of the front roller pillow;
[0006] A rear fixed block bottom plate is fixed on the rear roller pillow, a rear fixed block is fixed on the rear fixed block bottom plate, the rear swivel seat is hinged between the rear fixed block bottom plate and the rear fixed block, a rear connecting rod mounting hole is opened on the rear swivel seat, one end of the rear connecting rod is slidably mounted in the rear connecting rod mounting hole on the rear swivel seat, the other end of the rear connecting rod is hinged to the rear swivel block through a rear pin shaft, and a rear compression spring is installed on the rear connecting rod between the rear swivel seat and the rear swivel block;
[0007] A front fixing block bottom plate is fixed on the front roller pillow, a front fixing block is fixed on the front fixing block bottom plate, the front swivel seat is hinged between the front fixing block bottom plate and the front fixing block, a front connecting rod mounting hole is opened on the front swivel seat, one end of the front connecting rod is slidably mounted in the front connecting rod mounting hole on the front swivel seat, the other end of the front connecting rod is hinged to the front swivel block through a front pin shaft, and a front compression spring is installed on the front connecting rod between the front swivel seat and the front swivel block;
[0008] A buffer mounting block is fixed on the front roller pillow, a piston-type buffer is fixed on the buffer mounting block, and an end portion of a piston rod of the piston-type buffer contacts the front rotation block.
[0009] Preferably, the rear end of the reel is fixed to the rear rotating block via two centrally symmetrical keys.
[0010] Preferably, the front end of the reel is fixed to the front rotating block by two centrally symmetrical keys.
[0011] Preferably, the upper surface of the rear swivel seat has an upwardly protruding rear swivel seat upper convex shaft, and the lower surface of the rear swivel seat has a downwardly protruding rear swivel seat lower convex shaft, the rear swivel seat upper convex shaft and the rear swivel seat lower convex shaft are coaxially arranged, a rear swivel seat lower convex shaft mounting hole is provided on the bottom plate of the rear fixed block, a rear swivel seat upper convex shaft mounting hole is provided on the rear fixed block, the rear swivel seat lower convex shaft mounting hole and the rear swivel seat upper convex shaft mounting hole are coaxially arranged, the rear swivel seat upper convex shaft is installed in the rear swivel seat upper convex shaft mounting hole, and the rear swivel seat lower convex shaft is installed in the rear swivel seat lower convex shaft mounting hole.
[0012] Preferably, the upper surface of the front swivel seat has an upwardly protruding front swivel seat upper convex shaft, and the lower surface of the front swivel seat has a downwardly protruding front swivel seat lower convex shaft, the front swivel seat upper convex shaft and the front swivel seat lower convex shaft are coaxially arranged, a front swivel seat lower convex shaft mounting hole is provided on the bottom plate of the front fixed block, a front swivel seat upper convex shaft mounting hole is provided on the front fixed block, the front swivel seat lower convex shaft mounting hole and the front swivel seat upper convex shaft mounting hole are coaxially arranged, the front swivel seat upper convex shaft is installed in the front swivel seat upper convex shaft mounting hole, and the front swivel seat lower convex shaft is installed in the front swivel seat lower convex shaft mounting hole.
[0013] The utility model has the advantages of simple structure, convenient assembly and disassembly, high accuracy and high plate drawing precision. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the main view of the present utility model.
[0015] Figure 2 yes Figure 1 A-axis tight plate state diagram.
[0016] Figure 3 yes Figure 1 A-direction loose plate state diagram.
[0017] Figure 4 yes Figure 1 B-direction tight plate state diagram.
[0018] Figure 5 yes Figure 1 B-direction loose plate state diagram.
[0019] Figure 6 yes Figure 1 CC cross-sectional view.
[0020] Figure 7 yes Figure 2 DD cross-sectional view.
[0021] Figure 8 yes Figure 4 EE cross-sectional view. DETAILED DESCRIPTION
[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0023] A semi-automatic plate loading roller comprises a plate roller 1, a rear rotating block 2, a rear roller pillow 3, a reel 4, a front roller pillow 5, a front rotating block 6, a rear pin 7, a rear connecting rod 8, a rear compression spring 9, a rear limiting block 10, a front pin 11, a front connecting rod 12, a front compression spring 13, a front fixed block 14, a piston-type buffer 15, a buffer mounting block 16, a PS plate limiting block 17, a rear fixed block bottom plate 18, a rear rotating seat 19, a front fixed block bottom plate 20, and a front rotating seat 21.
[0024] like Figure 1 and Figure 6As shown, the rear end of the plate roller 1 is fixed with a rear roller pillow 3, and the front end of the plate roller 1 is fixed with a front roller pillow 5. A plate roller reel mounting hole is opened in the plate roller 1, a rear roller pillow reel mounting hole is opened in the rear roller pillow 3, and a front roller pillow reel mounting hole is opened in the front roller pillow 5. A reel 4 is rotatably installed in the rear roller pillow reel mounting hole, the plate roller reel mounting hole and the front roller pillow reel mounting hole, so that the reel 4 can rotate in the plate roller 1, the rear roller pillow 3 and the front roller pillow 5. A PS plate limit block 17 is fixed on the plate roller 1 corresponding to the position of the reel 4. Two centrally symmetrical plate drawing openings 4.1 are provided on the reel 4 between the rear roller pillow 3 and the front roller pillow 5. A rear rotation block 2 is fixed to the rear end of the reel 4, and a front rotation block 6 is fixed to the front end of the reel 4. A plate drawing force point 6.1 and an opening force point 6.2 are provided on the front rotation block 6. The rear rotation block 2 is located on the rear side of the rear roller pillow 3, and the front rotation block 6 is located on the front side of the front roller pillow 5.
[0025] like Figure 1-3 and Figure 7 As shown, a rear fixed block bottom plate 18 is fixed on the rear roller pillow 3, and a rear fixed block 10 is fixed on the rear fixed block bottom plate 18. The rear swivel seat 19 is hinged between the rear fixed block bottom plate 18 and the rear fixed block 10, so that the rear swivel seat 19 can swing between the rear fixed block 10 and the rear fixed block bottom plate 18. A rear connecting rod mounting hole is opened on the rear swivel seat 19, and one end of the rear connecting rod 8 is slidably mounted in the rear connecting rod mounting hole on the rear swivel seat 19, so that the rear connecting rod 8 can slide in the rear connecting rod mounting hole on the rear swivel seat 19. The other end of the rear connecting rod 8 is hinged to the rear swivel block 2 through the rear pin shaft 7, and a rear compression spring 9 is installed on the rear connecting rod 8 between the rear swivel seat 19 and the rear swivel block 2;
[0026] like Figure 1 、 Figure 4 、 Figure 5 and Figure 8 As shown, a front fixed block base plate 20 is fixed on the front roller pillow 5, and a front fixed block 14 is fixed on the front fixed block base plate 20. The front swivel seat 21 is hinged between the front fixed block base plate 20 and the front fixed block 14, so that the front swivel seat 21 can swing between the front fixed block 14 and the front fixed block base plate 20. A front link mounting hole is opened on the front swivel seat 21, and one end of the front link 12 is slidably mounted in the front link mounting hole on the front swivel seat 21, so that the front link 12 can slide in the front link mounting hole on the front swivel seat 21, and the other end of the front link 12 is hinged to the front swivel block 6 through a front pin shaft 11, and a front compression spring 13 is installed on the front link 12 between the front swivel seat 21 and the front swivel block 6;
[0027] A buffer mounting block 16 is fixed on the front roller support 5 , and a piston-type buffer 15 is fixed on the buffer mounting block 16 . The piston rod end of the piston-type buffer 15 is in contact with the front rotation block 6 .
[0028] The rear end of the reel 4 is fixed to the rear rotating block 2 via two centrally symmetrical keys.
[0029] The front end of the reel 4 is fixed to the front rotating block 6 via two centrally symmetrical keys.
[0030] The upper surface of the rear swivel seat 19 is provided with an upwardly protruding rear swivel seat upper convex shaft, and the lower surface of the rear swivel seat 19 is provided with a downwardly protruding rear swivel seat lower convex shaft, the rear swivel seat upper convex shaft and the rear swivel seat lower convex shaft are coaxially arranged, a rear swivel seat lower convex shaft mounting hole is provided on the rear fixed block bottom plate 18, and a rear swivel seat upper convex shaft mounting hole is provided on the rear fixed block 10, the rear swivel seat lower convex shaft mounting hole and the rear swivel seat upper convex shaft mounting hole are coaxially arranged, the rear swivel seat upper convex shaft is installed in the rear swivel seat upper convex shaft mounting hole, and the rear swivel seat lower convex shaft is installed in the rear swivel seat lower convex shaft mounting hole.
[0031] The upper surface of the front swivel seat 21 is provided with an upwardly protruding front swivel seat upper convex shaft, and the lower surface of the front swivel seat 21 is provided with a downwardly protruding front swivel seat lower convex shaft, the front swivel seat upper convex shaft and the front swivel seat lower convex shaft are coaxially arranged, a front swivel seat lower convex shaft mounting hole is provided on the front fixed block bottom plate 20, and a front swivel seat upper convex shaft mounting hole is provided on the front fixed block 14, the front swivel seat lower convex shaft mounting hole and the front swivel seat upper convex shaft mounting hole are coaxially arranged, the front swivel seat upper convex shaft is installed in the front swivel seat upper convex shaft mounting hole, and the front swivel seat lower convex shaft is installed in the front swivel seat lower convex shaft mounting hole.
[0032] During use, the PS plate 100 is loaded into the plate roller 1 and axially positioned by the PS plate limit block 17. After the plate roller 1 rotates one circle, the tail of the PS plate 100 is loaded into the plate roller 1. When an external force acts on the plate pulling force point 6.1 of the front rotating block 6, the front rotating block 6 rotates counterclockwise, causing the reel 4 to rotate counterclockwise, so that the plate pulling opening 4.1 on the reel 4 tightens the tail of the PS plate 100. Under the action of the front compression spring 13, the line connecting the front rotating seat 21, the front connecting rod 12, and the hinge point of the front rotating block 6 exceeds the rotation point of the front rotating block 6 to form a dead point, ensuring that the PS plate 100 is always in a taut state. The tension of the PS plate 100 can be adjusted by the buffer 15. When external force acts on the opening force point 6.2 of the front rotating block 6, the front rotating block 6 rotates clockwise and causes the reel 4 to rotate clockwise, causing the plate pulling mouth 4.1 of the reel 4 to open. Under the action of the front compression spring 13, the plate pulling mouth 4.1 of the reel 4 remains open. At this time, the tail of the PS plate 100 bounces open and the plate can be unloaded.
[0033] In the present invention, the plate drawing opening 4.1 of the PS plate 100 is disposed on the reel 4, and two centrally symmetrical plate drawing openings 4.1 are provided on the reel 4, with the two plate drawing openings 4.1 spaced 180 degrees apart. Therefore, when one of the plate drawing openings 4.1 of the PS plate 100 wears out after several years, the plate can be used by simply rotating the reel 4 180 degrees and reassembling the parts next to the reel 4. Therefore, the present invention has the advantages of simple structure, easy assembly and disassembly, high accuracy, and high plate drawing precision.
[0034] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to examples, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A semi-automatic plate-loading roller, characterized by: It comprises a plate roller (1), a rear rotating block (2), a rear roller pillow (3), a reel (4), a front roller pillow (5), a front rotating block (6), a rear pin shaft (7), a rear connecting rod (8), a rear compression spring (9), a rear limit block (10), a front pin shaft (11), a front connecting rod (12), a front compression spring (13), a front fixed block (14), a piston-type buffer (15), a buffer mounting block (16), a PS plate limit block (17), a rear fixed block bottom plate (18), a rear rotating seat (19), a front fixed block bottom plate (20) and a front rotating seat (21); The rear end of the plate roller (1) is fixed with a rear roller pillow (3), and the front end of the plate roller (1) is fixed with a front roller pillow (5). A plate roller reel mounting hole is provided in the plate roller (1), a rear roller pillow reel mounting hole is provided in the rear roller pillow (3), and a front roller pillow reel mounting hole is provided in the front roller pillow (5). A reel (4) is rotatably mounted in the rear roller pillow reel mounting hole, the plate roller reel mounting hole, and the front roller pillow reel mounting hole. A reel (4) is fixed on the plate roller (1) at the position corresponding to the reel (4). The PS plate limiting block (17) is provided with two centrally symmetrical plate drawing openings (4.1) on the reel (4) between the rear roller pillow (3) and the front roller pillow (5), a rear rotating block (2) is fixed at the rear end of the reel (4), and a front rotating block (6) is fixed at the front end of the reel (4), and a plate drawing force point (6.1) and an opening force point (6.2) are provided on the front rotating block (6), the rear rotating block (2) is located at the rear side of the rear roller pillow (3), and the front rotating block (6) is located at the front side of the front roller pillow (5); A rear fixed block bottom plate (18) is fixed on the rear roller pillow (3), a rear fixed block (10) is fixed on the rear fixed block bottom plate (18), the rear swivel seat (19) is hinged between the rear fixed block bottom plate (18) and the rear fixed block (10), a rear connecting rod mounting hole is opened on the rear swivel seat (19), one end of the rear connecting rod (8) is slidably mounted in the rear connecting rod mounting hole on the rear swivel seat (19), the other end of the rear connecting rod (8) is hinged to the rear swivel block (2) through a rear pin shaft (7), and a rear compression spring (9) is installed on the rear connecting rod (8) between the rear swivel seat (19) and the rear swivel block (2); A front fixed block base plate (20) is fixed on the front roller pillow (5), a front fixed block (14) is fixed on the front fixed block base plate (20), the front rotating seat (21) is hinged between the front fixed block base plate (20) and the front fixed block (14), a front connecting rod mounting hole is opened on the front rotating seat (21), one end of the front connecting rod (12) is slidably mounted in the front connecting rod mounting hole on the front rotating seat (21), the other end of the front connecting rod (12) is hinged to the front rotating block (6) through the front pin shaft (11), and a front compression spring (13) is installed on the front connecting rod (12) between the front rotating seat (21) and the front rotating block (6); A buffer mounting block (16) is fixed on the front roller pillow (5), a piston-type buffer (15) is fixed on the buffer mounting block (16), and the piston rod end of the piston-type buffer (15) contacts the front rotation block (6).
2. The semi-automatic plate-loading roller according to claim 1, characterized in that: The rear end of the reel (4) is fixed to the rear rotating block (2) via two centrally symmetrical keys.
3. The semi-automatic plate-loading roller according to claim 1, characterized in that: The front end of the reel (4) is fixed to the front rotating block (6) via two centrally symmetrical keys.
4. The semi-automatic plate-loading plate roller according to claim 1, characterized in that: The upper surface of the rear swivel seat (19) has an upwardly protruding rear swivel seat upper convex shaft, and the lower surface of the rear swivel seat (19) has a downwardly protruding rear swivel seat lower convex shaft, and the rear swivel seat upper convex shaft and the rear swivel seat lower convex shaft are coaxially arranged, a rear swivel seat lower convex shaft mounting hole is opened on the rear fixed block bottom plate (18), and a rear swivel seat upper convex shaft mounting hole is opened on the rear fixed block (10), and the rear swivel seat lower convex shaft mounting hole and the rear swivel seat upper convex shaft mounting hole are coaxially arranged, the rear swivel seat upper convex shaft is installed in the rear swivel seat upper convex shaft mounting hole, and the rear swivel seat lower convex shaft is installed in the rear swivel seat lower convex shaft mounting hole.
5. The semi-automatic plate-loading plate roller according to claim 1, characterized in that: The upper surface of the front swivel seat (21) has an upwardly protruding front swivel seat upper convex shaft, and the lower surface of the front swivel seat (21) has a downwardly protruding front swivel seat lower convex shaft, the front swivel seat upper convex shaft and the front swivel seat lower convex shaft are coaxially arranged, a front swivel seat lower convex shaft mounting hole is opened on the front fixed block bottom plate (20), and a front swivel seat upper convex shaft mounting hole is opened on the front fixed block (14), the front swivel seat lower convex shaft mounting hole and the front swivel seat upper convex shaft mounting hole are coaxially arranged, the front swivel seat upper convex shaft is installed in the front swivel seat upper convex shaft mounting hole, and the front swivel seat lower convex shaft is installed in the front swivel seat lower convex shaft mounting hole.