Lateral pushing type box filling machine

Abstract

The utility model discloses a side pushing type box filling machine and a box filling method, the side pushing type box filling machine comprises a rack component, a feeding conveying component, a box opening forming component, a material arranging and laminating component and a side pushing box filling component, and the feeding conveying component, the box opening forming component, the material arranging and laminating component and the side pushing box filling component are arranged on the rack component. The output end of the material arranging and stacking part is in butt joint with the input end of the side pushing boxing part, and the box inlet end of the side pushing boxing part is in butt joint with the output end of the box opening forming part. According to the box packing device, the box packing efficiency can be greatly improved while the stability and regularity of box-packed materials in the box packing process are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging machinery, in particular to a side-push case packing machine. Background Art

[0002] The market demand for cased materials (such as strips and boxes) remains high, and case packing is a crucial component of this market. A case packer is a device that semi-automatically or automatically transfers unpackaged or small-packaged products into transport packaging. Its operating principle is to pack the products into boxes (corrugated cardboard, plastic boxes, or pallets) in a specific arrangement and quantity, and then close or seal the opening of the box. The current production process primarily involves manually opening the carton blanks, placing the materials into the boxes one by one, and then sealing the boxes with transparent tape. However, manual case packing and sealing is labor-intensive, lacks consistency, is inefficient, and has high operating costs, making it unsuitable for current case packing needs. Typical case packers are often assembled from multiple separate machines. Specifically, a case opener forms the blanks, flips the opened boxes, and transports them to the case packing unit. Finally, the filled boxes are flipped back and transported to the case sealer for folding and sealing. This directly leads to: 1. The equipment occupies a large area, the overall layout of the equipment is lengthy, the operation continuity and stability are poor, failures occur frequently, and the continuous production efficiency of the whole machine is low. There is an urgent need to develop an integrated cartoning machine with compact structure, small footprint, simple structure and high stability to solve this problem; 2. The materials need to wait for the box blanks to be opened and formed into cartons, and then the materials are loaded into the empty cartons in sequence according to specifications. The whole process requires waiting for the carton to be formed first, and then waiting for each material to be transported and packed in turn, which seriously limits the packing speed and efficiency. Summary of the Invention

[0003] The purpose of the utility model is to provide a side-push cartoning machine, which can ensure the stability and orderliness of boxed materials during the cartoning process and greatly improve the cartoning efficiency.

[0004] The technical solution adopted in this utility model is:

[0005] A side-push cartoning machine includes a frame component, and a feed conveying component, a box opening and forming component, a material sorting and stacking component and a side-push cartoning component arranged on the frame component. The output end of the feed conveying component is connected to the input end of the material sorting and stacking component, the output end of the material sorting and stacking component is connected to the input end of the side-push cartoning component, and the box input end of the side-push cartoning component is connected to the output end of the box opening and forming component.

[0006] The material arrangement stacking component includes a stacking buffer mechanism, a stacking lifting mechanism, and a stacking conveying mechanism. The stacking lifting mechanism is arranged below the stacking buffer mechanism; the stacking buffer mechanism includes stacking side assemblies respectively arranged on both sides of the stacking conveying mechanism. Both sets of stacking side assemblies are provided with stacking shelves that can be turned outward. In the initial position, the width distance between the stacking shelves on both sides is less than the width of the arranged materials. The upper part of the stacking shelves on both sides is a material buffer placement position. The stacking shelves are connected to a return spring assembly, which is used to flip the stacking shelves back to the initial position.

[0007] The material arrangement stacking component also includes a buffer pushing component; the buffer pushing component is arranged on the side of the stacking buffer mechanism, and is used to push out the material on the material buffer placement position;

[0008] The stacking jacking mechanism is arranged below the stacking conveying mechanism, and is used to lift the materials arranged in the material arrangement channel to the material cache placement position on the stacking shelf. The lifting path of the stacking jacking mechanism passes through the incoming material conveying direction gap on the conveying surface of the stacking conveying mechanism, and is used to lift the materials arranged on the stacking conveying mechanism.

[0009] Preferably, the side-push cartoning machine also includes a carton conveying component and a carton sealing component. The carton unpacking and forming component includes a carton blank storage component and a carton taking and forming component. The carton blank storage component is arranged on one side of the carton taking and forming component. The output end of the carton taking and forming component is connected to the input end of the carton conveying component. The side-push cartoning component and the carton sealing component are arranged in sequence along the carton conveying component.

[0010] Preferably, the box blank storage component includes a belt box blank front frame assembly, a left front baffle box column assembly, a right front baffle box column assembly, a synchronization device and a belt type box storage assembly. The synchronization device is arranged below the belt type box storage assembly along the box blank conveying direction, the belt box blank front frame assembly is arranged at the output end of the belt type box storage assembly, and the left front baffle box column assembly and the right front baffle box column assembly are arranged side by side on the belt box blank front frame assembly.

[0011] Preferably, the box billet storage component is provided with a belt box billet front frame assembly, which drives the rotation of the box billet storage screw by rotating the handle in the belt box billet front frame assembly, and at the same time, through the linear slide guide, drives the left front baffle box column assembly and the right front baffle box column assembly to move closer to each other to narrow or move away to widen. The narrowing and widening adjustment of the left front baffle box column assembly and the right front baffle box column group can be suitable for box billets of different sizes; the synchronization device is arranged below the belt box warehouse assembly along the box billet conveying direction, and is used to drive the front and rear of the long box billet guardrail assembly to synchronize with the left front baffle box column group Movement; the box blank storage component is provided with a rear box pressure plate, which falls on the belt-type box storage component by its own gravity, and the friction force generated by the movement between the belt of the belt-type box storage component and the rear box pressure plate drives the rear box pressure plate to move, thereby pressing the box blanks in the conveying direction of the box blanks; the box blank storage component is provided with a belt-type box storage component, and the movement of the toothed belt driven by the motor in the belt-type box storage component is used to realize the conveying of the box blanks. The belt-type box storage component can accommodate a large number of box blanks, which is convenient for storing the required amount of box blanks at one time, saving the time of loading box blanks multiple times.

[0012] Preferably, the input end of the feeding conveying component is further provided with a box turning mechanism;

[0013] The box-turning mechanism includes a motor reducer, a rotating shaft, a rotating wheel and two oppositely arranged box-turning side plates. The rotating wheel is sleeved on the rotating shaft. The rotating shaft is connected to the rotating wheel through a transition flange. The two ends of the rotating shaft are connected to the two box-turning side plates through bearings. Multiple box-turning plates are arranged on the rotating wheel along the circumference of the rotating wheel. The output end of the motor reducer is connected to the rotating shaft through a coupling. The motor reducer is fixed to the box-turning side plate through a mounting plate.

[0014] Preferably, the side-pushing carton loading component includes a fixed box-supporting mechanism, an adjustable box-supporting mechanism, a side-pushing mechanism and a box-supporting base assembly; the fixed box-supporting mechanism is arranged on one side of the box-supporting base assembly; the adjustable box-supporting mechanism is mounted on the crossbeam on the main frame through a box-supporting adjustment installation, and the adjustable box-supporting mechanism is provided with a box-supporting adjustment guide rod, a box-supporting adjustment clamp and an adjustable handle, and the box-supporting adjustment clamp is adjusted to different positions on the box-supporting adjustment guide rod by the adjustable handle, thereby adjusting the small-page box-supporting plate on the adjustable box-supporting mechanism, which is suitable for different formed cartons; the movement of the cylinder in the fixed box-supporting mechanism and the adjustable box-supporting mechanism drives the rotating shaft seat to rotate, thereby driving the rotating shaft seat to rotate. The small leaf box supporting plate connected to the axle seat moves, thereby opening the formed carton after unloading and maintaining it in a "mouth" shape, preparing for the side pushing mechanism to push the boxed materials into the formed carton; one end of the side pushing mechanism is installed on the crossbeam of the main frame through the side pushing bottom plate mounting frame 1, and the other end is installed on the crossbeam of the auxiliary frame through the side pushing bottom plate mounting frame 2; the side pushing reduction motor on the side pushing mechanism drives the connected synchronous belt to move, thereby driving the side pushing plate assembly connected to the synchronous belt to move from the auxiliary frame side to the main frame side, pushing the stacked boxed materials into the formed carton with the small leaves opened by the fixed box supporting mechanism and the adjustable box supporting mechanism, completing the side pushing packing.

[0015] Preferably, the carton sealing component includes a carton opening position pressing mechanism, a side folding mechanism, a glue sealer lifting mechanism, and a quick-change glue sealer disk mechanism sequentially arranged along the carton conveying component, and the side folding mechanism includes a fixed side folding mechanism and a movable side folding mechanism arranged on both sides of the carton conveying component.

[0016] The quick-change sealing tray mechanism is arranged outside the safety protection door of the frame component. The quick-change sealing tray mechanism is a double-station quick-change sealing mechanism, including a tape supply wheel and two sealing trays arranged on one side of the tape supply wheel; the two sealing trays are arranged outside the safety protection door of the frame component, and the sealing trays are used to load sealing tapes. The tape head of the sealing tape on one of the sealing trays is connected to the tape supply wheel, and the sealing tape on the other sealing tape tray is on standby for easy replacement and connection at any time.

[0017] Preferably, the stacking side assembly includes a stacking guide plate, a stacking baffle assembly, a stacking shaft, and a stacking shaft seat. The stacking baffle assembly and the return spring assembly are disposed on the stacking guide plate. The stacking shaft is disposed on the stacking guide plate via the stacking shaft seat. The stacking shelf bar is disposed on the stacking shaft and is rotatable about the stacking shaft. The return spring assembly is connected to the stacking shaft or the stacking shelf bar. The stacking baffle assembly and the stacking shelf bar are staggered.

[0018] The inner and outer sides of the stacked shelf bars are respectively provided with stacked shelf bar limiting seats and stacked flip plate limiting blocks, which are respectively used to limit the two flip limit positions of the stacked shelf bars.

[0019] Preferably, the laminated baffle assembly includes a lower baffle and a plurality of baffles sequentially spaced along the length of the material arrangement channel on the lower baffle, a plurality of gaps sequentially spaced along the length of the material arrangement channel on the laminated shelf, the plurality of baffles are respectively arranged corresponding to the plurality of gaps on the laminated shelf, and the baffles of the laminated movable baffle assembly pass through the corresponding gaps in the laminated shelf.

[0020] The laminated baffle assemblies on both sides are respectively a laminated fixed baffle assembly and a laminated movable baffle assembly. The laminated movable baffle assembly also includes a lifting assembly, which is connected to the lower baffle. When the lifting assembly drives the laminated movable baffle assembly to rise, the upper end of the baffle bar of the laminated movable baffle assembly passes through the gap of the laminated shelf bar and is higher than the upper end surface of the laminated shelf bar. When the lifting assembly drives the laminated movable plate component to descend, the upper end of the baffle bar of the laminated movable baffle is lower than the upper end surface of the laminated shelf bar.

[0021] The beneficial effects of the utility model are:

[0022] 1. The utility model uses the material sorting and stacking component to stack and cache the materials according to the arrangement form in the box before packing, and then pushes them into the cartons in the side-pushing packing component together, so as to realize the stacking of boxed materials. While ensuring the stability and orderliness of the boxed materials during the packing process, the packing efficiency is greatly improved. The material arrangement channel does not have to wait for the arranged materials to be packed before starting to arrange them. The arranged materials can be placed in the material cache position and can be waited for the cartoning machine to unpack and then be packed at any time. Under the premise of ensuring the quality of material arrangement and packing, the material arrangement waiting time is shortened, and the material arrangement waiting time and packing timing are quickly matched, thereby improving the efficiency of the packing production line as a whole.

[0023] 2. In the present invention, the carton taking and forming components, the side pushing carton filling components and the carton sealing components are all arranged along the carton conveying components, integrating the unpacking function, the packing function, the carton sealing function and the conveying function into one. Compared with the conventional packaging line, the separate carton opening machine and the carton sealing machine are reduced, and the conveying equipment between opening, filling and sealing is shortened, making the packaging line simpler and shorter, saving the cost of the whole line while reducing the floor space, and having high cost performance; secondly, the whole machine has a simple structure, stable working state, one-button simple operation, easy adjustment and easy maintenance, and the layout of the solution applied to the automated packaging production line is flexible, which can greatly improve the degree of automation in the packaging industry, improve the packing efficiency and reduce the labor cost.

[0024] 3. The utility model forms a material arrangement channel and an upper and lower double-layer position relationship of the material cache placement position through the stacked cache components, which effectively shortens the lifting distance and time. It is particularly suitable for side-push cartoning machines. The stacked shelf setting method has a simple structure and ingenious setting, which maximizes the use of the hierarchical distribution in space, effectively avoids the side space, and reduces the occupied space. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional diagram of a side-push carton packing machine in an embodiment of the present utility model.

[0026] Figure 2 It is a working principle diagram of the side-pushing carton packing machine in the embodiment of the present utility model.

[0027] Figure 3 It is a right side perspective view of the box blank storage component in the embodiment of the present utility model.

[0028] Figure 4 It is a left perspective view of the box blank storage component in the embodiment of the present utility model.

[0029] Figure 5 This is a front view of the docking of the material arranging stacking component and the feeding and conveying component in the embodiment of the present utility model.

[0030] Figure 6 yes Figure 5 main view.

[0031] Figure 7 It is a three-dimensional diagram of the docking of the material arranging and stacking components and the feeding and conveying components in the embodiment of the present utility model.

[0032] Figure 8 It is a three-dimensional diagram of the feeding and conveying component in the embodiment of the present utility model.

[0033] Figure 9 It is a three-dimensional diagram of the material arrangement laminated component in the embodiment of the present utility model.

[0034] Figure 10 It is a front view of the material arrangement laminated component in the embodiment of the present utility model.

[0035] Figure 11 yes Figure 10 Top view of .

[0036] Figure 12 yes Figure 10 Left view of .

[0037] Figure 13 It is a three-dimensional diagram of the laminated cache mechanism in an embodiment of the present utility model.

[0038] Figure 14 It is a front view of the laminated cache mechanism in an embodiment of the present utility model.

[0039] Figure 15 yes Figure 14 Top view of .

[0040] Figure 16 yes Figure 14 Left view of .

[0041] Figure 17 It is a front view of the laminated fixed side assembly in an embodiment of the present utility model.

[0042] Figure 18 yes Figure 17 Top view of .

[0043] Figure 19 yes Figure 17 Left view of .

[0044] Figure 20 It is a three-dimensional diagram of the laminated fixed side assembly in an embodiment of the present utility model.

[0045] Figure 21 It is a front view of the laminated movable side assembly without the laminated baffle assembly in the embodiment of the present utility model.

[0046] Figure 22 yes Figure 21 Top view of .

[0047] Figure 23 yes Figure 21 Left view of .

[0048] Figure 24 It is a three-dimensional view of the laminated movable side assembly without the laminated baffle assembly in the embodiment of the present invention.

[0049] Figure 25 It is a three-dimensional diagram of the laminated baffle assembly in the laminated movable side assembly in the embodiment of the present utility model.

[0050] Figure 26 It is a three-dimensional diagram of the material grouping and caching component in the embodiment of the present utility model.

[0051] Figure 27 It is a three-dimensional diagram of the side-pushing box-packing component in the embodiment of the present utility model.

[0052] Figure 28 It is a three-dimensional diagram of the fixed box supporting mechanism in the embodiment of the present utility model.

[0053] Figure 29 It is a three-dimensional diagram of the adjustable box supporting mechanism in the embodiment of the utility model.

[0054] Figure 30 It is a three-dimensional diagram of the side thrust mechanism in the embodiment of the present utility model.

[0055] Figure 31 It is a three-dimensional diagram of the sealing component in the embodiment of the present utility model.

[0056] In the figure: 1-frame components, 1-1-main frame, 1-2-auxiliary frame, 1-3-external protection components;

[0057] 2-box billet warehouse components, 2-1-belt box billet front frame assembly, 2-2-left front baffle box column assembly, 2-3-right front baffle box column assembly, 2-4-synchronizing device, 2-5-belt box warehouse assembly, 2-6-long box billet guardrail assembly, 2-7-rear box pressure plate;

[0058] 3- Take out the box molded parts;

[0059] 4-feeding conveying components, 4-1-box turning mechanism, 4-2-chain network mechanism, 4-3-belt mechanism;

[0060] 5-Material sorting stacking components, 5-1-Stacking lifting mechanism, 5-2-Stacking buffer mechanism, 5-3-Buffer pushing components, 5-4-Stacking feeding stop assembly, 5-5-Material marshalling buffer components, 5-6-Stacking fixed side assembly, 5-7-Stacking discharging stop assembly, 5-8-Stacking sensor detection piece, 5-9-Stacking movable side assembly, 5-10-Stacking shelf, 5-11-Reset spring assembly, 5-12-Stacking top plate, 5-13-Stacking lifting bracket, 5-14-Stacking motor, 5-15-Stacking motor mounting seat, 5-16-Stacking lifting slide rail, 5-17-Lifting slider seat, 5-18-Stacking lifting connecting rod, 5-19-Stacking lifting crank, 5-20-Stacking guide plate, 5-21-Stacking fixed baffle assembly, 5-22-Stacking shaft, 5-23-Stacking Layer shaft seat, 5-24- stacking movable baffle assembly, 5-25- lifting assembly, 5-26- return spring support, 5-27- return spring, 5-29- incoming material full material sensor, 5-30- belt mechanism and chain network mechanism shared motor, 5-31- incoming material clamping box device, 5-32- cache push trigger sensor, 5-33- incoming material stacking trigger sensor, 5-34- stacking jacking upper limit sensor, 5-35- stacking jacking lower limit sensor, 5-36- stacking shelf limit seat, 5-37- return spring mounting block, 5-39- stacking flap limit block, 5-40- incoming material sensor, 5-42- cache guide rail base, 5-43- cache bracket, 5-44- double slide rail, 5-45- cache grid assembly, 5-46- cache cylinder assembly, 5-47- cache cylinder connecting seat;

[0061] 6-side push box loading components, 6-1-fixed box support mechanism, 6-2-adjustable box support mechanism, 6-3-side push mechanism, 6-4-box support base assembly, 6-1-1-rotating shaft seat, 6-1-2-small leaf box support plate, 6-2-1-box support adjustment mounting bracket, 6-2-2-box support adjustment guide rod, 6-2-3-box support adjustment clamping block, 6-2-4-adjustable handle, 6-2-5-small leaf box support plate, 6-3-1-side push bottom plate mounting bracket 1, 6-3-2-side push bottom plate mounting bracket 2, 6-3-3-side push reduction motor, 6-3-4-synchronous belt, 6-3-5-side push plate assembly;

[0062] 7- Sealing components, 7-1- Sealing device lifting mechanism, 7-2- Fixed side folding mechanism, 7-3- Movable side folding mechanism, 7-4- Opening position pressing mechanism, 7-5- Double-station quick-change sealing tray mechanism;

[0063] 8-Carton conveying components. DETAILED DESCRIPTION

[0064] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0065] In the description of the present invention, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like are used to indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0066] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, removable connections, or integral connections. They may refer to mechanical connections or electrical connections. They may refer to direct connections or indirect connections through an intermediary, and they may refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0067] Example 1

[0068] A side-push carton packer, such as Figures 1 to 31 As shown, it includes a frame component 1 and a feeding and conveying component 4, a box opening and forming component, a material arranging and stacking component 5 and a side pushing and packing component 6 arranged on the frame component 1. The output end of the feeding and conveying component 4 is connected to the input end of the material arranging and stacking component 5, the output end of the material arranging and stacking component 5 is connected to the input end of the side pushing and packing component 6, and the box inlet end of the side pushing and packing component 6 is connected to the output end of the box opening and forming component;

[0069] The material arrangement stacking component 5 includes a stacking buffer mechanism 5-2, a stacking lifting mechanism 5-1 and a stacking conveying mechanism, wherein the stacking lifting mechanism 5-1 is arranged below the stacking buffer mechanism 5-2; the stacking conveying mechanism serves as a material arrangement channel, and the stacking buffer mechanism 5-2 includes stacking side components respectively arranged on both sides of the material arrangement channel of the stacking conveying mechanism, and both sets of stacking side components are provided with outward-turning stacking shelves 5-10, and the stacking shelves 5-10 on both sides are arranged side by side. In the initial position, the width distance between the stacking shelves 5-10 on both sides is less than the width of the arranged materials, and the upper part of the stacking shelves 5-10 on both sides is a material buffer placement position, and the stacking shelves 5-10 are connected to the return spring assembly 5-11, and the return spring assembly 5-11 is used to flip the stacking shelves 5-10 back to the initial position;

[0070] The material sorting stacking component 5 also includes a cache pushing component and a material grouping cache component 5-5; the cache pushing component and the material grouping cache component 5-5 are respectively arranged on both sides of the output end of the stacking cache mechanism 5-2, and the cache pushing component is used to push the stacked material on the material cache placement position to the material grouping cache component 5-5.

[0071] The stacking jacking mechanism 5-1 is arranged below the material arrangement channel of the stacking conveying mechanism, and is used to jack up the materials arranged in the material arrangement channel to the material buffer placement position on the stacking shelf 5-10. The jacking path of the movable end of the stacking jacking mechanism 5-1 passes through the gap in the incoming material conveying direction on the conveying surface of the stacking conveying mechanism, and is used to jack up the materials arranged on the material arrangement channel of the stacking conveying mechanism.

[0072] The cache pushing component includes a cache pushing cylinder support, a cache pushing plate and a cache cylinder. The cache cylinder is arranged horizontally on one side of the material cache placement position. The cache cylinder is fixed on one side of the stacking conveying mechanism through the cache pushing cylinder support. The cache pushing plate is arranged at the telescopic end of the cache cylinder; the cache pushing component is arranged on one side of the stacking conveying mechanism, and the cache pushing plate is driven by the cache cylinder to push and cache the material delivered by the stacking mechanism.

[0073] A cache push sensing sheet is provided on the cache cylinder, and a cache push proximity switch is provided on the cache push cylinder support for detecting the moving position of the cache cylinder.

[0074] exist Figure 2 In the diagram, A is defined as the front of the machine, B is defined as the back of the machine, C is defined as the left side of the machine, D is defined as the right side of the machine, E is defined as the feeding direction of the machine, F is defined as the box feeding direction of the machine, G is defined as the side pushing direction of the machine, and H is defined as the box discharging direction of the machine.

[0075] Furthermore, the frame component 1 is provided with safety protection doors around it to form the basic framework of the whole machine; the box blank storage component 2 is located at the front end outside the main frame 1-1, and is equipped with a motor inside, which drives the toothed synchronous belt to transport and store box blanks; the box taking and forming component 3 is arranged in the main frame 1-1, and takes out individual box blanks one by one from the box blank storage through the box taking vacuum mechanism and the box taking electric cylinder drive mechanism, and unpacks and forms them; the feeding and conveying component 4 is located at the front end of the auxiliary frame 1-2, and is provided with a box turning mechanism 4-1 and a chain network mechanism 4-2, which flips the incoming materials and caches the incoming materials to the front end of the material sorting and arranging component to meet the material needs and realize the preparation before the materials are put into the box; the material sorting and arranging component is located at The auxiliary frame 1-2 is provided with a lifting mechanism, a stacking mechanism and a buffer pushing component 5-3, which realizes the grouping and arrangement of incoming materials and the box pushing and caching according to the requirements of the packing form; the side pushing packing component 6 is provided with a box supporting mechanism, a box supporting adjustment mechanism, and a side pushing mechanism 6-3, which pushes the arranged materials sideways into the formed empty box; the sealing component 7 is provided with a sealer lifting mechanism 7-1, a fixed side folding mechanism 7-2, a movable side folding mechanism 7-3, an opening position pressing mechanism 7-4 and a quick-change sealing disk mechanism, which realizes the simultaneous sealing of the top and bottom of the carton filled with materials; the carton conveying component 8 is located in the main frame 1-1, which connects the packing position and the sealing position in series to form an automated assembly line operation.

[0076] The frame component 1 is provided with safety protection doors around it, and opening the doors will cut off the power and gas, thus achieving an ultra-high level of safety protection.

[0077] The frame component 1 is provided with two areas: a main frame area and an auxiliary frame area.

[0078] Example 2

[0079] On the basis of Example 1, new restrictions are added on the carton conveying components and the carton sealing components. After the restrictions, the performance of Example 2 is even better.

[0080] The side-push cartoning machine also includes a carton conveying component 8 and a carton sealing component 7. The carton unpacking and forming components include a carton blank storage component 2 and a carton taking and forming component 3. The carton blank storage component 2 is arranged on one side of the carton taking and forming component 3. The output end of the carton taking and forming component 3 is connected to the input end of the carton conveying component 8. The side-push cartoning component 6 and the carton sealing component 7 are arranged in sequence along the carton conveying component 8.

[0081] Furthermore, the box blank storage component 2 includes a belt box blank front frame assembly 2-1, a width-adjustable box blank stop frame, a rear box pressing plate 2-7 and a belt-type box storage assembly 2-5. The belt box blank front frame assembly 2-1 is arranged at the output end of the belt-type box storage assembly 2-5, the box blank stop frame is arranged on the belt box blank front frame assembly 2-1, and the rear box pressing plate 2-7 is arranged above the belt-type box storage assembly 2-5 and can move along the box blank conveying direction with the belt-type box storage assembly 2-5. The belt-type box storage assembly 2-5 is used to store carton blanks, and the rear box pressing plate 2-7 is used to press the carton blanks on the belt-type box storage assembly 2-5 onto the box blank stop frame;

[0082] The box blank stop frame includes a left front block box column assembly 2-2, a right front block box column assembly 2-3 and a spacing adjustment device. The left front block box column assembly 2-2 and the right front block box column assembly 2-3 are tilted outward and arranged side by side on the belt box blank front frame assembly 2-1 to facilitate taking out the carton blank. The spacing adjustment device is connected to the left front block box column assembly 2-2 and the right front block box column assembly 2-3. The spacing adjustment device is used to adjust the spacing between the left front block box column assembly 2-2 and the right front block box column assembly 2-3; both ends of the carton blank are placed on the left front block box column assembly 2-2 and the right front block box column assembly 2-3, and the box taking and forming component 3 sucks the carton blank from the area between the left front block box column assembly 2-2 and the right front block box column assembly 2-3 through a suction cup;

[0083] The box billet storage component 2 also includes a synchronization device 2-4 and a long box billet guardrail assembly 2-6. The long box billet guardrail assembly 2-6 is arranged above the belt-type box billet storage assembly 2-5 along the box billet conveying direction. The synchronization device 2-4 is connected to the long box billet guardrail assembly 2-6, driving the long box billet guardrail assembly 2-6 to move back and forth along the width direction of the belt-type box billet storage assembly 2-5 and align with the left front baffle column assembly 2-2 or the right front baffle column assembly 2-3. The synchronization device 2-4 is arranged below the belt-type box billet storage assembly 2-5 along the box billet conveying direction.

[0084] Furthermore, the spacing adjustment device includes a box billet storage screw and a linear slide rail. The box billet storage screw rod is arranged horizontally, and two movable nuts with opposite threads are sleeved on the horizontal arrangement of the box billet storage screw rod. The linear slide rail is arranged on one side of the box billet storage screw rod, and the movable nut is arranged on the linear slide rail. One end of the box billet storage screw rod is connected to the handle or driving motor, and the two movable nuts are respectively connected to the left front block box column assembly 2-2 and the right front block box column assembly 2-3; the handle or driving motor in the belt box billet front frame assembly 2-1 is rotated to drive the rotation of the box billet storage screw rod, and at the same time, through the linear slide rail guidance, the left front block box column assembly 2-2 and the right front block box column assembly 2-3 are driven to move closer to each other to narrow or move away from each other to widen. The narrowing and widening adjustment of the left front block box column assembly 2-2 and the right front block box column group 2-3 can be suitable for box billets of different sizes;

[0085] The synchronization device 2-4 is arranged below the belt-type box storage assembly 2-5 along the box blank conveying direction, and is used for driving the front and rear of the long box blank guardrail assembly 2-6 and the left front baffle column group 2-2 to move synchronously; the rear box pressing plate 2-7 is connected to the guide rod on the long box blank guardrail assembly 2-6 through a rocker arm, and the guide rod is arranged along the box blank conveying direction. The rear box pressing plate 2-7 can move back and forth along the guide rod, and the rear box pressing plate 2-7 falls on the belt-type box storage assembly 2-5 by its own gravity. The friction force generated by the movement between the belt of the belt-type box storage assembly 2-5 and the rear box pressing plate 2-7 drives the rear box pressing plate 2-7 to move, and then presses the box blank in the box blank conveying direction; the box blank is conveyed by the movement of the toothed belt driven by the motor in the belt-type box storage assembly 2-5. The belt-type box storage assembly 2-5 can accommodate a large number of box blanks, which is convenient for storing the required amount of box blanks at one time, saving time for multiple loading of box blanks.

[0086] The specific technical solution for the box forming component 3 can be found in utility model patent ZL202323509006.5.

[0087] Furthermore, the input end of the feeding conveying component 4 is also provided with a box turning mechanism 4-1;

[0088] The box-turning mechanism 4-1 includes a motor reducer, a rotating shaft, a wheel and two oppositely arranged box-turning side plates. The wheel is sleeved on the rotating shaft, and the rotating shaft is connected to the wheel through a transition flange. The two ends of the rotating shaft are connected to the two box-turning side plates through bearings. A plurality of box-turning plates are arranged along the circumference of the wheel. The output end of the motor reducer is connected to the rotating shaft through a coupling, and the motor reducer is fixed to the box-turning side plate through a mounting plate; the motor is energized to drive the wheel to move, and then turn over the lying incoming materials (such as turning the box-shaped materials 90° before packing), to prepare the materials before packing. The box-turning side plates are provided with rectangular holes, and photoelectric detection mechanisms are fixedly arranged on the outside of the rectangular holes to detect the turning over of the incoming materials.

[0089] Furthermore, the feeding conveying component 4 includes a chain network mechanism 4-2, the output end of the chain network mechanism 4-2 is connected to the input end of the belt mechanism 4-3 as the stacking conveying mechanism, and the box turning mechanism 4-1 is arranged at the input end of the chain network mechanism 4-2.

[0090] The side-pushing carton-packing component 6 includes a fixed box-supporting mechanism 6-1, an adjustable box-supporting mechanism 6-2, a side-pushing mechanism 6-3 and a box-supporting base assembly 6-4. The fixed box-supporting mechanism 6-1 and the adjustable box-supporting mechanism 6-2 are relatively arranged on the box-supporting base assembly 6-4. The side-pushing mechanism 6-3 is arranged on one side of the fixed box-supporting mechanism 6-1 or the adjustable box-supporting mechanism 6-2. The fixed box-supporting mechanism 6-1 and the adjustable box-supporting mechanism 6-2 are used to open the carton mouth page. The side-pushing mechanism 6-3 and the fixed box-supporting mechanism 6-1 and the adjustable box-supporting mechanism 6-2 are relatively arranged on both sides of the output end of the cache pushing component of the material sorting and stacking component 5. The side-pushing mechanism 6-3 pushes the arranged materials into the carton from the opened carton mouth.

[0091] Furthermore, the fixed box-supporting mechanism 6-1 includes a rotating shaft seat 6-1-1, a leaflet box-supporting plate 6-1-2 and a cylinder. The leaflet box-supporting plate 6-1-2 is connected to the telescopic end of the cylinder through the rotating shaft seat 6-1-1. The cylinder drives the leaflet box-supporting plate 6-1-2 to flip around the rotating shaft seat 6-1-1. The cylinder and the rotating shaft seat 6-1-1 are arranged on the box-supporting base assembly 6-4.

[0092] The adjustable box support mechanism 6-2 includes a box support adjustment mounting frame 6-2-1, a box support adjustment guide rod 6-2-2, a box support adjustment clamping block 6-2-3, an adjustable handle 6-2-4 and a small leaf box support plate 6-2-5. The box support adjustment guide rod 6-2-2 is arranged on the box support adjustment mounting frame 6-2-1, the box support adjustment clamping block 6-2-3 is arranged on the box support adjustment guide rod 6-2-2, the box support adjustment clamping block 6-2-3 is provided with an adjustable handle 6-2-4, the small leaf box support plate 6-2-5 is arranged on the box support adjustment clamping block 6-2-3, the small leaf box support plate 6-2-5 is connected to the cylinder through the rotating shaft seat, the small leaf box support plate 6-1-2 and the small leaf box support plate 6-2-5 are arranged relative to each other, and the adjustable handle 6-2 -4 After loosening, the box support adjustment clamp 6-2-3 can move back and forth along the box support adjustment guide rod 6-2-2, thereby driving the small leaf box support plate 6-2-5 to move back and forth, and adjusting the distance between the small leaf box support plate 6-1-2 and the small leaf box support plate 6-2-5. The box support adjustment mounting frame 6-2-1 is connected to the upper crossbeam of the main frame 1-1. After the adjustable handle 6-2-4 is tightened, the box support adjustment clamp 6-2-3 is fixed to the corresponding position on the box support adjustment guide rod 6-2-2. The adjustable handle 6-2-4 is used to adjust the different positions of the box support adjustment clamp 6-2-3 on the box support adjustment guide rod 6-2-2, thereby adjusting the small leaf box support plate 6-2-5 on the adjustable box support mechanism 6-2, which is suitable for different formed cartons.

[0093] The movement of the cylinders in the fixed carton supporting mechanism 6-1 and the adjustable carton supporting mechanism 6-2 drives the rotating shaft seat to rotate, thereby driving the leaflet carton supporting plate 6-1-2 connected to the rotating shaft seat 6-1-1 to move, thereby opening the carton to maintain the "mouth" shape, preparing for the side push mechanism 6-3 to push the boxed materials into the formed carton;

[0094] The side push mechanism 6-3 includes a side push base plate mounting frame, a push-pull moving assembly and a side push plate assembly 6-3-5. The push-pull moving assembly is arranged on the side push base plate mounting frame, and the side push plate assembly 6-3-5 is arranged on the push-pull moving assembly. The push-pull moving assembly drives the side push plate assembly 6-3-5 to move back and forth to push materials into the carton.

[0095] The side push base plate mounting frame includes a side push base plate mounting frame 1 6-3-1 and a side push base plate mounting frame 2 6-3-2. The side push base plate mounting frame 1 6-3-1 is connected to the upper crossbeam of the main frame 1-1, and the side push base plate mounting frame 2 6-3-2 is connected to the upper crossbeam of the auxiliary frame 1-2.

[0096] The push-pull moving assembly includes a side push reduction motor 6-3-3, two pulleys, and a synchronous belt 6-3-4. The two pulleys are connected by a synchronous belt 6-3-4. The side push reduction motor 6-3-3 is connected to one of the pulleys. The synchronous belt 6-3-4 is connected to the side push plate assembly 6-3-5, driving the side push plate assembly 6-3-5 to move back and forth; the side push reduction motor 6-3-3 on the side push mechanism 6-3 drives the connected synchronous belt to move, thereby driving the side push plate assembly 6-3-5 connected to the synchronous belt 6-3-4 to move from the auxiliary frame 1-2 side to the main frame 1-1 side, pushing the stacked boxed materials into the formed carton with small pages opened by the fixed box support mechanism 6-1 and the adjustable box support mechanism 6-2, completing the side push packing.

[0097] Furthermore, the carton sealing component 7 includes a carton opening position pressing mechanism 7-4, a side folding mechanism, a sealer lifting mechanism 7-1, and a quick-change sealer disk mechanism 7-5, which are arranged in sequence along the carton conveying component 8. The side folding mechanism includes a fixed side folding mechanism 7-2 and a movable side folding mechanism 7-3, which are arranged on both sides of the carton conveying component 8. This allows the top and bottom of a carton filled with materials to be sealed simultaneously. The carton conveying component 8 is located within the main frame 1-1, connecting the carton filling position and the carton sealing position in series to form an automated assembly line operation.

[0098] The quick-change sealing disc mechanism is arranged outside the safety protection door of the frame component 1. The quick-change sealing disc mechanism is a double-station quick-change sealing mechanism, including a tape supply wheel and two sealing discs arranged on one side of the tape supply wheel; the two sealing discs are arranged outside the safety protection door of the frame component 1, and the sealing discs are used to load the sealing tape, the tape head of the sealing tape on one of the sealing discs is connected to the tape supply wheel, and the sealing tape on the other sealing disc is on standby so that it can be replaced and connected at any time; in the box sealing component 7, an efficient and innovative tape replacement mechanism is introduced, that is, a double-station quick-change sealing disc mechanism 7-5 is arranged on both sides of the outer side of the frame protection area. This design not only optimizes the tape usage process, but also significantly improves the continuous operation capacity and production efficiency of the equipment. Specifically, the design of the double-station quick-change sealing disc mechanism 7-5 allows one station to be in working state, while the other station is pre-loaded with tape and on standby. This setup ensures that when the tape at the working station is about to run out, the operator can immediately activate new tape from the standby station, thus avoiding equipment downtime due to tape changes. The tape replacement process is also extremely simple. The operator simply adheres the new tape from the standby station to the tape at the working station that is about to run out, and then quickly cuts the old tape using a dedicated tool to complete the tape replacement. This process does not require opening the rack door or interrupting production, thus achieving seamless tape replacement. Furthermore, the design of the dual-station quick-change sealing reel mechanism 7-5, which is located externally from the frame, provides additional convenience. This design allows operators to more easily access the tape reels for tape replacement and maintenance. At the same time, since there is no need to open the door and shut down the machine, the equipment's continuous operation capacity is greatly improved, further enhancing production efficiency.

[0099] Furthermore, the sealer lifting mechanism 7-1 is used to adjust the size of the box blanks. The fixed side folding mechanism 7-2 folds the large bottom page of the expanded box blank before the material is pushed in. The movable side folding mechanism 7-3 folds the large top page of the expanded box blank after the material is pushed in. The opening position pressing mechanism 7-4 presses the two sides of the carton filled with materials. The quick-change sealing plate mechanism seals the top and bottom of the carton passing through the conveying component, and finally realizes the simultaneous sealing of the top and bottom of the carton filled with materials.

[0100] Furthermore, the stacking conveying mechanism includes at least two belts or chains arranged longitudinally side by side, the top plate of the stacking lifting mechanism 5-1 is set in the gap between adjacent belts or chains, multiple belts or chains are connected side by side between the driving wheel and the passive wheel, and gaps are formed between each belt or chain. The lifting path of the stacking lifting component passes through the gaps between adjacent belts or adjacent chains.

[0101] The stacking conveying mechanism is a belt mechanism 4-3.

[0102] Furthermore, the stacked shelves 5-10 are in a 7-shape, with the 7-shaped opening facing outwards.

[0103] Furthermore, the stacking lifting mechanism 5-1 includes a top plate and a lifting and pushing mechanism, which is connected to the top plate to drive the top plate to move up and down;

[0104] The lifting and pushing mechanism includes a stacking lifting bracket 5-13, a stacking motor 5-14, and a crank slider connecting rod mechanism. The stacking motor 5-14 is fixed on the stacking motor mounting seat 5-15. The stacking motor 5-14 is connected to the stacking lifting bracket 5-13 through the crank slider connecting rod mechanism. The top plate is set on the stacking lifting bracket 5-13.

[0105] The crank slider connecting rod mechanism includes a laminated lifting slide rail 5-16, a lifting slider seat 5-17, a laminated lifting connecting rod 5-18 and a laminated lifting crank 5-19. The laminated lifting slide rail 5-16 is arranged vertically. A slider is provided on the laminated lifting slide rail 5-16. The slider is arranged on the lifting slider seat 5-17. The lifting slider seat 5-17 is fixedly arranged. The output end of the laminated motor 5-14 is hinged to one end of the laminated lifting connecting rod 5-18 through the laminated lifting crank 5-19. The other end of the rod 5-18 is hinged to the stacking jacking slide rail 5-16, and the top of the stacking jacking slide rail 5-16 is connected to the stacking jacking bracket 5-13; the stacking motor 5-14 drives the stacking jacking crank 5-19 to rotate, and the stacking jacking crank 5-19 drives the stacking jacking slide rail 5-16 to move up and down along the slider through the stacking jacking connecting rod 5-18, and the stacking jacking slide rail 5-16 drives the stacking jacking bracket 5-13 and the stacking top plate 5-12 to move up and down, thereby realizing material jacking.

[0106] A stacking induction plate is provided on the stacking jacking crank 5-19, and a stacking jacking upper limit sensor 5-34 and a stacking jacking lower limit sensor 5-35 are provided on the stacking motor mounting seat 5-15, which are used to detect the position of the stacking induction plate when the stacking jacking slide rail 5-16 and the stacking top plate 5-12 move to the upper limit position and the position of the stacking induction plate when the stacking jacking slide rail 5-16 and the stacking top plate 5-12 move to the lower limit position.

[0107] Furthermore, the stacking side assembly includes a stacking guide plate 5-20, a stacking baffle assembly, a stacking shaft 5-22, and a stacking shaft seat 5-23. The stacking baffle assembly and the return spring assembly 5-11 are disposed on the stacking guide plate 5-20. The stacking shaft 5-22 is disposed on the stacking guide plate 5-20 via the stacking shaft seat 5-23. The stacking shelf 5-10 is disposed on the stacking shaft 5-22 and is rotatable about the stacking shaft 5-22. The return spring assembly 5-11 is connected to the stacking shaft 5-22 or the stacking shelf 5-10. The stacking baffle assembly and the stacking shelf 5-10 are staggered.

[0108] The inner and outer sides of the stacking shelf bar 5-10 are respectively provided with a stacking shelf bar limiting seat 5-36 and a stacking flap limiting block 5-39, which are respectively used to limit the two flip limit positions of the stacking shelf bar 5-10.

[0109] Furthermore, the stacking baffle assembly includes a lower baffle and a plurality of baffles sequentially spaced along the length of the material arrangement channel on the lower baffle. A plurality of gaps are sequentially spaced along the length of the material arrangement channel on the stacking shelf 5-10. The plurality of baffles are respectively arranged corresponding to the plurality of gaps on the stacking shelf 5-10. The baffles of the stacking movable baffle assembly 5-24 extend through the corresponding gaps in the stacking shelf 5-10.

[0110] The two stacking side assemblies are divided into a stacking fixed side assembly 5-6 and a stacking movable side assembly 5-9. The side stacking baffle assembly of the stacking fixed side assembly 5-6 is the stacking fixed baffle assembly 5-21, and the side stacking baffle assembly of the stacking movable side assembly is the stacking movable baffle assembly 5-24. The stacking movable baffle assembly 5-24 also includes a lifting assembly, which is connected to the lower baffle. When the lifting assembly drives the stacking movable baffle assembly 5-24 to rise, the upper end of the baffle bar of the stacking movable baffle assembly 5-24 passes through the gap of the stacking shelf bar 5-10 and is higher than the upper end surface of the stacking shelf bar 5-10. When the lifting assembly drives the stacking movable plate component to descend, the upper end of the baffle bar of the stacking movable baffle is lower than the upper end surface of the stacking shelf bar 5-10.

[0111] When the belt mechanism 4-3 is full, the boxed material at the belt mechanism 4-3 will trigger the incoming material stacking trigger sensor 5-33. At this time, the stacking lifting mechanism 5-1 begins to operate, and the stacking top plate 5-12 pushes the boxed material upward. The boxed material squeezes the stacking shelf 5-10 in the stacking fixed side assembly 5-6 and the stacking movable side assembly 5-9. The fixed side stacking shelf return spring and the movable side stacking shelf return spring act to lift the boxed material to the upper surface of the stacking shelf 5-10, completing the first layer of material stacking. At this time, the buffer push trigger sensor 5-32 has not yet been triggered. The stacking top plate 5-12 continues to reciprocate up and down, stacking the second layer until the boxed material triggers the buffer push trigger sensor 5-32. At this time, the cylinder in the lifting component 5-25 retracts and drives the upper end of the movable side baffle to move down to below the upper end surface of the stacking partition bar, and then the cache push cylinder in the cache push component 5-3 starts to move to push the stacked boxed materials to the material grouping cache component 5-5.

[0112] The stacking jacking mechanism 5-1 is a crank-connecting rod mechanism driven by a motor. When the boxed material enters the belt mechanism 4-3, the upper plane of the stacking top plate 5-12 should be in the same plane as the upper plane of the stacking belt. If they are not in the same plane, the stacking top plate 5-12 continues to move downward under the drive of the stacking jacking motor. At the same time, the stacking sensor detection piece 5-8 on the crank-connecting rod mechanism moves downward in a circular motion until the stacking jacking lower limit sensor 5-35 detects the stacking sensor detection piece 5-8. At this time, the upper plane of the stacking top plate 5-12 and the upper plane of the stacking belt are in the same plane, ensuring that the boxed material enters the belt mechanism 4-3 smoothly and steadily. After the boxed material enters the belt mechanism 4-3 smoothly and steadily, it receives feedback from the incoming material stacking trigger sensor 5-33, and the stacking jacking motor continues to drive the crank-connecting rod mechanism to operate. At the same time, stacking is also carried out in this process, and the stacking sensor detection piece 5-8 continues to make circular motion. When the stacking upper limit sensor detects the stacking sensor detection piece 5-8, the boxed material is stacked to the stacking shelf 5-10, and the stacking action is completed.

[0113] Furthermore, the return spring assembly 5-11 includes a return spring support 5-26 and a return spring 5-27. The return spring support 5-26 is arranged transversely on the return spring mounting block 5-37. The return spring mounting block 5-37 is fixed to the laminate guide plate 5-20. The inner end of the return spring support 5-26 is connected to the outer side of the laminate shelf 5-10. The return spring support 5-26 is connected to the return spring 5-27. The return spring 5-27 is sleeved on the return spring support 5-26. The two ends of the return spring 5-27 are respectively connected to the return spring support 5-26 and the return spring mounting block 5-37.

[0114] Furthermore, a laminated material discharge stop assembly 5-7 is provided at the tail end of the material arrangement channel, and a laminated material feed stop assembly 5-4 is provided at the inlet end of the material arrangement channel.

[0115] The stacked feed baffle assembly 5-4 includes a telescopic cylinder and a feed baffle, which is connected to the feed baffle; when material is to be input into the material arrangement channel, the telescopic cylinder drives the feed baffle to retract, opens the entrance of the material arrangement channel, and allows the material to enter the material arrangement channel; when the material in the material arrangement channel is arranged and the input of material into the material arrangement channel is to be stopped, the telescopic cylinder drives the feed baffle to extend, closes the material arrangement channel, and prevents the material from entering the material arrangement channel.

[0116] The stacked discharge baffle assembly 5-7 includes a telescopic cylinder and a discharge baffle, which is connected to the discharge baffle; when normal arrangement is carried out in the material arrangement channel, the telescopic cylinder drives the discharge baffle to extend into the material arrangement channel, and the discharge baffle is located at the top of the material arrangement channel, blocking the material at the top of the stacked conveying component and continuously conveying the material toward the top of the material arrangement channel; when it is detected that the material on the stacked conveying component is vertical, tilted, or uneven, the telescopic cylinder drives the discharge baffle to retract outside the material arrangement channel, and the stacked conveying component continues to operate, conveying and discharging the uneven material thereon from the top of the material arrangement channel.

[0117] The telescopic cylinders in the stacking material discharging stop assembly 5-7 and the stacking material feeding stop assembly 5-4 can be any of telescopic pneumatic cylinders, telescopic oil cylinders, and telescopic electric cylinders. The stacking material discharging stop assembly 5-7 is used to block the front end of the material arrangement channel at the rear end, so that the material can continue to enter the material arrangement channel of the stacking conveying component and the material is arranged at the same time.

[0118] The material grouping cache component 5-5 includes a cache bracket 5-43, a cache grid assembly 5-45, a cache cylinder assembly 5-46 and a cache cylinder connecting seat 5-47. The cache bracket 5-43 is provided with a slide rail. The cache cylinder assembly 5-46 is arranged on the double slide rail 5-44 through the cache guide rail base 5-42 and can move back and forth along the slide rail. The cache cylinder assembly 5-46 is fixed on the cache bracket 5-43. The movable end of the cache cylinder assembly 5-46 is connected to the cache grid assembly 5-44 through the cache cylinder connecting seat 5-47. 5 connection; the cache cylinder assembly 5-46 drives the cache grid assembly 5-45 to move back and forth along the slide rail. When the stacked boxed materials trigger the cache push trigger sensor 5-32, the stacked cache push assembly pushes the boxed materials to the cache grid assembly 5-45, and drives the cache grid assembly 5-45 connected to the cache cylinder connecting seat 5-47 through the cache cylinder to transport the boxed materials to the input end of the side push boxing mechanism. Then, according to the production rhythm frequency, two side push boxings are completed by the side push component to reduce the stacking frequency of the stacking mechanism.

[0119] Furthermore, the slide rails on the cache bracket 5-43 are double slide rails 5-44.

[0120] A case packing method using the above side-push case packing machine comprises the following steps:

[0121] Step 1: feeding the material into the material arrangement and lamination component 5 through the material feeding and conveying component 4;

[0122] Step 2: Arrange the materials into single layers by the material arrangement and stacking component 5, and then stack the arranged single layers of materials to a set number of layers;

[0123] Step 3, the box blank is opened and formed by the box opening and forming component, so that the empty carton is opened laterally, and the empty carton is conveyed to the side pushing and packing component 6;

[0124] Step 4: Push the stacked materials sideways into the empty carton through the side-pushing packing component 6.

[0125] In step 2, the materials are first arranged in a single layer by the material arrangement and stacking component 5, and then the arranged single layer materials are stacked to a set number of layers. The specific process is as follows:

[0126] Step 2.1, the materials enter the material arrangement channel and are arranged;

[0127] Step 2.2: After the incoming material stacking trigger sensor 5-33 detects that the materials are arranged in the set columns, the stacking lifting component lifts the materials arranged in the stacking channel upward. During the lifting process, the materials squeeze and flip the stacking shelves 5-10 outward until the materials rise above the stacking shelves 5-10. The stacking shelves 5-10 are then acted upon by the return spring assembly 5-11 to return to their initial positions, and the materials fall to the material buffer placement positions on the two stacking shelves 5-10.

[0128] Step 2.3, repeat steps 2.1 to 2.2, and stack the materials previously placed on the material buffer placement positions on the stacking shelves 5-10 on both sides until the material stacking reaches the set number of layers.

[0129] The step 2 also includes the following step 2.4: after the cache push trigger sensor 5-32 detects the material stacked to the set number of layers, the cache push component 5-3 pushes the stacked multi-layer material to the material grouping cache component 5-5, and the material grouping cache component 5-5 moves the stacked material to the side push packing component 6.

[0130] The material pushing end of the cache pushing component 5-3 of the material stacking mechanism is docked with the cache grid component 5-45 of the material grouping cache component 5-5, and the cache grid component 5-45 of the material grouping cache component 5-5 is docked with the input end of the side pushing packing mechanism.

[0131] An incoming material clamping box device 5-31 is provided on the feed conveying component 4, and the best position is to be arranged at the output end of the feed conveying component 4; an incoming material full sensor 5-29 is provided on the feed conveying component 4, which is set at the incoming material full sensor 5-29 detection position, and an incoming material discharge sensor is provided at the output end of the feed conveying component 4 or the input end of the stacking conveying component, which is set at the incoming material discharge sensor detection position.

[0132] The working principle of this utility model:

[0133] The frame component 1 includes a main frame 1-1 and an auxiliary frame 1-2, which are divided into two areas: the main frame 1-1 area is used to connect to the box blank warehouse component 2, and is equipped with various components such as the box taking and forming component 3, the feeding and conveying component 4, the box sealing component 7, and the carton conveying component 8. It is the basic carrier for the rooting and fixing of other components; the auxiliary frame 1-2 area is connected to the feeding and conveying component 4, and is equipped with material sorting and arranging components. It is connected to the main frame 1-1 to jointly realize the opening, loading, sealing and conveying functions.

[0134] Furthermore, the frame component 1 is provided with an outer protective component 1-3, which surrounds and protects each component. When the side-push case packer is running, the safety protection door is opened, and the safety protection door inputs a signal to the controller. The controller controls the robot gripper case packer to stop urgently according to the signal. Emergency stop buttons are provided on all four sides of the frame component 1, and the emergency stop buttons are connected to the controller, so that the power and gas are cut off when the door is opened, thereby achieving an ultra-high level of safety protection.

[0135] Furthermore, the box billet storage component 2 is provided with a belt box billet front frame assembly 2-1, which drives the rotation of the box billet storage screw by rotating the handle in the belt box billet front frame assembly 2-1, and at the same time, through the linear slide guide, drives the left front baffle box column assembly 2-2 and the right front baffle box column assembly 2-3 to move closer to each other to narrow or move away to widen. The narrowing and widening adjustment of the left front baffle box column assembly 2-2 and the right front baffle box column group can be suitable for box billets of different sizes; the synchronization device 2-4 is arranged below the belt box storage assembly 2-5 along the box billet conveying direction, and is used to drive the front and rear of the long box billet guardrail assembly 2-6 to move synchronously with the left front baffle box column group. The box blank storage component 2 is provided with a rear box pressing plate 2-7, and the rear box pressing plate 2-7 falls on the belt-type box storage component 2-5 by its own gravity. The friction force generated by the movement between the belt of the belt-type box storage component 2-5 and the rear box pressing plate 2-7 drives the rear box pressing plate 2-7 to move, thereby pressing the box blanks in the conveying direction; the box blank storage component 2 is provided with a belt-type box storage component 2-5, and the movement of the toothed belt driven by the motor in the belt-type box storage component 2-5 realizes the conveying of the box blanks. The belt-type box storage component 2-5 can accommodate a large number of box blanks, which is convenient for storing the required amount of box blanks at one time and saving the time of loading box blanks multiple times.

[0136] Furthermore, after the box blank is formed, it is transferred by the carton conveying component 8 to the side push box filling position to wait for the material to be boxed.

[0137] Furthermore, the incoming material, i.e., the packing material, is a small boxed material conveyed by the feed conveying component 4, and the front-end equipment outputs the "lying" small boxed material. After the lying small boxed material passes through the box turning mechanism 4-1 in the feed conveying component 4, its state is changed from "lying" to "vertical", realizing the preparation before the boxed material is packed, and the box turning mechanism 4-1 is provided with a photoelectric sensor for detecting the box turning.

[0138] Furthermore, when the "vertical" small boxed materials transported to the material sorting stacking component 5 reach a certain quantity, the photoelectric sensor at the jacking mechanism is triggered, and the motor at the stacking jacking mechanism 5-1 drives the stacking jacking connecting rod 5-18 to move through the stacking jacking crank 5-19, and the small boxed materials are jacked up. When jacking up, the lifting spring is in a tensioned state. After the lifted boxed materials reach a certain height, the boxed materials will be stacked on the stacking shelf 5-10, and the reset spring 5-27 drives the stacking shelf 5-10 to automatically reset.

[0139] Furthermore, the boxed material lifting mechanism and the stacking buffer mechanism 5-2 trigger the photoelectric sensor at the buffer pushing component 5-3, and the buffer cylinder and the buffer pushing plate push the stacked material of the stacking buffer mechanism 5-2 into a box for buffering.

[0140] Furthermore, the boxed materials are sent to the side-pushing box filling position after passing through the material sorting and stacking component 5. When the side-pushing mechanism motor is started, it drives the synchronous belt to move, and then drives the box-pushing device installed on the linear slide slider to move, pushing the arranged materials into the formed empty box.

[0141] Furthermore, the side-pushed filled carton is acted upon by the push block in the carton conveying component 8, and then passes through the fixed side folding mechanism 7-2, the movable side folding mechanism 7-3, and the opening position pressing mechanism 7-4 to reach the carton sealing position. Finally, the sealer in the quick-change sealing disc mechanism seals the top and bottom of the carton blank at the same time, and finally the carton is conveyed to the back-end equipment. At this point, the side-pushing cartoning is completed.

[0142] In summary, the whole machine adopts an integrated design, with only a main frame 1-1 and an auxiliary frame 1-2; the whole machine realizes all functions such as box blank supply, box taking and forming, material feeding and conveying, material sorting and arranging, side pushing and packing, box sealing, carton flipping, and carton conveying, and box blank supply and box taking and forming can be carried out before material sorting and arranging, and side pushing and packing, which greatly reduces working time and improves packing efficiency.

[0143] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0144] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all such improvements and changes should fall within the scope of protection of the claims attached to this utility model.

Claims

1. A side-push carton packer, characterized in that: It includes a frame component, and a feeding and conveying component, a box opening and forming component, a material sorting and stacking component and a side pushing and packing component arranged on the frame component. The output end of the feeding and conveying component is connected to the input end of the material sorting and stacking component, the output end of the material sorting and stacking component is connected to the input end of the side pushing and packing component, and the box input end of the side pushing and packing component is connected to the output end of the box opening and forming component.

2. The side-pushing carton packer according to claim 1, characterized in that: The material stacking component includes a stacking buffer mechanism, a stacking lifting mechanism, and a stacking conveying mechanism. The stacking lifting mechanism is arranged below the stacking buffer mechanism; the stacking buffer mechanism includes stacking side assemblies respectively arranged on both sides of the stacking conveying mechanism. Both sets of stacking side assemblies are provided with outward-turning stacking shelves. The upper parts of the stacking shelves on both sides are material buffer placement positions. The stacking shelves are connected to the reset spring assemblies, which are used to flip the stacking shelves back to their initial positions. The material arrangement stacking component also includes a buffer pushing component and a material grouping buffer component; the buffer pushing component and the material grouping buffer component are respectively arranged on both sides of the output end of the stacking buffer mechanism, and the buffer pushing component is used to push the stacked materials on the material buffer placement position onto the material grouping buffer component; The stacking jacking mechanism is arranged below the stacking conveying mechanism and is used to jack the materials arranged in the material arrangement channel to the material buffer placement position on the stacking shelf. The jacking path of the movable end of the stacking jacking mechanism passes through the incoming material conveying direction gap on the conveying surface of the stacking conveying mechanism.

3. The side-pushing carton packer according to claim 1, characterized in that: The side-push cartoning machine also includes a carton conveying component and a carton sealing component. The carton opening and forming component includes a carton blank storage component and a carton taking and forming component. The carton blank storage component is arranged on one side of the carton taking and forming component. The output end of the carton taking and forming component is connected to the input end of the carton conveying component. The side-push cartoning component and the carton sealing component are arranged in sequence along the carton conveying component.

4. The side-pushing carton packer according to claim 3, characterized in that: The box blank storage component comprises a belt box blank front frame assembly (2-1), a box blank stop frame with adjustable width, a rear box pressing plate (2-7) and a belt box storage assembly (2-5); the belt box blank front frame assembly (2-1) is arranged at the output end of the belt box storage assembly (2-5); the box blank stop frame is arranged on the belt box blank front frame assembly (2-1); the rear box pressing plate (2-7) is arranged above the belt box storage assembly (2-5) and can move along the box blank conveying direction with the belt box storage assembly (2-5); the belt box storage assembly (2-5) is used to store carton blanks; and the rear box pressing plate (2-7) is used to press the carton blanks on the belt box storage assembly (2-5) onto the box blank stop frame; The carton blank stop frame comprises a left front stop column assembly (2-2), a right front stop column assembly (2-3) and a spacing adjustment device. The left front stop column assembly (2-2) and the right front stop column assembly (2-3) are tilted outward and arranged side by side on the belt box blank front frame assembly (2-1) to facilitate taking carton blanks. The spacing adjustment device is connected to the left front stop column assembly (2-2) and the right front stop column assembly (2-3). The spacing adjustment device is used to adjust the spacing between the left front stop column assembly (2-2) and the right front stop column assembly (2-3); both ends of the carton blank are placed on the left front stop column assembly (2-2) and the right front stop column assembly (2-3); and a carton taking and forming component sucks the carton blank from the area between the left front stop column assembly (2-2) and the right front stop column assembly (2-3) through a suction cup. The box billet storage component also includes a synchronization device (2-4) and a long box billet guardrail assembly (2-6). The long box billet guardrail assembly (2-6) is arranged above the belt-type box billet storage assembly (2-5) along the box billet conveying direction. The synchronization device (2-4) is connected to the long box billet guardrail assembly (2-6) to drive the long box billet guardrail assembly (2-6) to move back and forth along the width direction of the belt-type box billet storage assembly (2-5) and align with the left front baffle column assembly (2-2) or the right front baffle column assembly (2-3).

5. The side-pushing carton packer according to claim 1, characterized in that: The input end of the feeding conveying component is also provided with a box turning mechanism (4-1); The box-turning mechanism includes a motor reducer, a rotating shaft, a rotating wheel and two oppositely arranged box-turning side plates. The rotating wheel is sleeved on the rotating shaft. The rotating shaft is connected to the rotating wheel through a transition flange. The two ends of the rotating shaft are connected to the two box-turning side plates through bearings. Multiple box-turning plates are arranged on the rotating wheel along the circumference of the rotating wheel. The output end of the motor reducer is connected to the rotating shaft through a coupling. The motor reducer is fixed to the box-turning side plate through a mounting plate.

6. The side-pushing case packer according to claim 1, characterized in that: The side-pushing carton-packing component comprises a fixed carton-supporting mechanism (6-1), an adjustable carton-supporting mechanism (6-2), a side-pushing mechanism (6-3) and a carton-supporting base assembly (6-4); the fixed carton-supporting mechanism (6-1) and the adjustable carton-supporting mechanism (6-2) are arranged on the carton-supporting base assembly (6-4) relative to each other; the side-pushing mechanism (6-3) is arranged on one side of the fixed carton-supporting mechanism (6-1) or the adjustable carton-supporting mechanism (6-2); the fixed carton-supporting mechanism (6-1) and the adjustable carton-supporting mechanism (6-2) are used to open the carton mouth page; the side-pushing mechanism (6-3) and the fixed carton-supporting mechanism (6-1) and the adjustable carton-supporting mechanism (6-2) are arranged on both sides of the output end of the buffer pushing component of the material sorting and stacking component relative to each other; the side-pushing mechanism (6-3) pushes the arranged materials into the carton from the opened carton mouth.

7. The side-pushing case packer according to claim 3, characterized in that: The carton sealing components include a carton opening position pressing mechanism, a side folding mechanism, a glue sealer lifting mechanism, and a quick-change glue sealer mechanism, which are sequentially arranged along the carton conveying component. The side folding mechanism includes a fixed side folding mechanism and a movable side folding mechanism, which are relatively arranged on both sides of the carton conveying component. The quick-change sealing disk mechanism is arranged outside the safety protection door of the frame component. The quick-change sealing disk mechanism is a double-station quick-change sealing mechanism, including a tape supply wheel and two sealing disks arranged on one side of the tape supply wheel.

8. The side-pushing carton packer according to claim 2, characterized in that: The stacking side assembly includes a stacking guide plate, a stacking baffle assembly, a stacking shaft, and a stacking shaft seat. The stacking baffle assembly and a return spring assembly are disposed on the stacking guide plate. The stacking shaft is disposed on the stacking guide plate via the stacking shaft seat. The stacking shelf is disposed on the stacking shaft and can rotate about the stacking shaft. The return spring assembly is connected to the stacking shaft or the stacking shelf. The stacking baffle assembly and the stacking shelf are staggered. The inner and outer sides of the stacked shelf bars are respectively provided with stacked shelf bar limiting seats and stacked flip plate limiting blocks, which are respectively used to limit the two flip limit positions of the stacked shelf bars.

9. The side-pushing carton packer according to claim 8, characterized in that: The laminated baffle assembly includes a lower baffle and a plurality of baffles sequentially spaced along the length of the material arrangement channel on the lower baffle. A plurality of gaps are sequentially spaced along the length of the material arrangement channel on the laminated shelf. The plurality of baffles are respectively arranged corresponding to the plurality of gaps on the laminated shelf. The baffles of the laminated movable baffle assembly extend through the corresponding gaps in the laminated shelf. The laminated baffle assemblies on both sides are respectively a laminated fixed baffle assembly and a laminated movable baffle assembly. The laminated movable baffle assembly also includes a lifting assembly, which is connected to the lower baffle. When the lifting assembly drives the laminated movable baffle assembly to rise, the upper end of the baffle bar of the laminated movable baffle assembly passes through the gap of the laminated shelf bar and is higher than the upper end surface of the laminated shelf bar. When the lifting assembly drives the laminated movable plate component to descend, the upper end of the baffle bar of the laminated movable baffle is lower than the upper end surface of the laminated shelf bar.

10. The side-pushing carton packing machine according to claim 2, characterized in that: The material grouping cache components include a cache bracket, a cache grid assembly, a cache cylinder assembly and a cache cylinder connecting seat. A slide rail is arranged on the cache bracket. The cache cylinder assembly is set on the double slide rail through the cache guide rail base and can move back and forth along the slide rail. The cache cylinder assembly is fixed on the cache bracket, and the movable end of the cache cylinder assembly is connected to the cache grid assembly through the cache cylinder connecting seat.

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