Powder feeding adjusting device

By designing a powder feeding adjustment device with a transmission mechanism and a clamping mechanism, the problem of unstable powder compaction degree is solved, precise control of powder discharge and stable operation of the equipment are achieved, and production efficiency and automation level are improved.

CN223341935UActive Publication Date: 2025-09-16TIANJIN JUNCHI ENERGY SAVING & ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202422040845.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-09-16
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing powder feeding adjustment device cannot effectively adjust the compaction degree of the powder, resulting in unstable discharge, affecting product quality and production efficiency, and increasing energy consumption and equipment wear.

Method used

A discharge mechanism including a transmission mechanism, a feed sleeve, a discharge sleeve, a transmission shaft, a variable pitch blade, a block, a fixed sleeve, a push rod and a clamping mechanism is designed. The precise adjustment of the compaction degree of the powder can be achieved through the rotation of the variable pitch blade in different discharge sleeves, and the stability is ensured by the cooperation of the seal and spring of the clamping mechanism.

Benefits of technology

It achieves precise adjustment of the powder compaction degree, improves the flexibility and accuracy of powder feeding, prevents powder leakage, reduces energy consumption and equipment wear, and improves production efficiency and automation.

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Abstract

The utility model discloses a powder feeding adjusting device which comprises a supporting frame, the supporting frame is installed on external equipment, a discharging mechanism is arranged on the supporting frame, and the discharging mechanism comprises a transmission mechanism, a feeding sleeve, a discharging sleeve, a transmission shaft, a variable pitch blade, a check block, a fixing sleeve, a push rod and a clamping mechanism. The transmission mechanism is installed on the supporting frame and the transmission shaft, the feeding sleeve is installed on the supporting frame, the multiple discharging sleeves are installed on the feeding sleeve, the transmission mechanism drives the variable-pitch blades to rotate in the different discharging sleeves, and due to the fact that the pitch of the variable-pitch blades at different positions is different, the variable-pitch blades can rotate in the different discharging sleeves. By means of the design, powder with small powder density can be output at the front end, powder with high compaction degree can be output at the rear end, the discharging process of the powder can be adjusted according to production requirements through the design, and the flexibility and accuracy of powder feeding are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder material feeding adjustment, and more particularly to a powder material feeding adjustment device. Background Art

[0002] In existing technologies, powder feed adjustment devices are commonly used in industrial production, primarily for precisely controlling the discharge volume and speed of powder. However, existing powder feed adjustment devices suffer from a significant shortcoming during the discharge process: they are unable to effectively adjust the degree of powder compaction. This issue directly impacts the device's effectiveness and industrial production efficiency.

[0003] First, because existing powder feeding control devices lack a compaction adjustment function, the powder's compaction level often fails to reach the ideal state during the discharge process. This unstable compaction level can lead to problems such as stratification and agglomeration during transportation, storage, or subsequent processing, thus affecting product quality and production efficiency. Furthermore, this unstable compaction level can cause fluctuations in discharge volume, making it difficult to precisely control the material ratio during production, which in turn affects the quality and performance of the final product.

[0004] Secondly, existing powder feed adjustment devices fail to effectively adjust the compaction level during the discharge process, potentially leading to increased energy consumption and wear on the equipment. Due to unstable compaction levels, the equipment may require more energy to overcome friction between the powders during discharge, increasing energy consumption. Furthermore, unstable compaction levels can lead to increased wear on the equipment's internal components, shortening its service life and increasing maintenance costs. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the problems existing in the prior art, the utility model provides a powder feeding adjustment device to solve the technical problems mentioned in the background technology.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a powder feeding and adjusting device, comprising a support frame, which is installed on external equipment, and a discharge mechanism is provided on the support frame, and the discharge mechanism includes a transmission mechanism, a feed sleeve, a discharge sleeve, a transmission shaft, a variable pitch blade, a stopper, a fixed sleeve, a push rod and a clamping mechanism, the transmission mechanism is installed on the support frame and the transmission shaft, the feed sleeve is installed on the support frame, and the discharge sleeve is provided with a plurality of, and the plurality of discharge sleeves are respectively installed on the feed sleeve, and the variable pitch blade is installed on the transmission shaft, and the variable pitch blade is engaged in the plurality of the discharge sleeves, a slide groove is provided in the feed sleeve, the stopper is slidably connected in the slide groove, the fixed sleeve is installed in the discharge sleeve, one end of the push rod is slidably connected in the fixed sleeve, and the other end of the push rod is connected to the stopper, and the clamping mechanism is installed on the fixed sleeve.

[0009] The utility model is further configured such that the clamping mechanism includes an insertion block and a follower disk, the insertion block is mounted on the follower disk, the insertion block is slidably connected to the fixed sleeve, and the push rod is connected to the follower disk. This design enables the insertion block to achieve precise sliding connection with the fixed sleeve through the linkage of the push rod and the follower disk, thereby enhancing the sealing performance and operational flexibility of the device.

[0010] The utility model is further configured such that a plurality of the insertion blocks are equidistantly arranged, a one-way plate is provided on the side wall of the fixing sleeve, an annular groove is provided on the side wall of the insertion block, and the one-way plate is clamped in the annular groove. This layout enables the insertion block to be selectively fixed in multiple positions through the cooperation of the one-way plate and the annular groove, further improving the adjustment accuracy and stability of the device.

[0011] The utility model is further configured such that a receiving sleeve is slidingly provided in the fixed sleeve, a spring is provided on the receiving sleeve, the spring abuts in the fixed sleeve, and the insertion block abuts on the receiving sleeve. Such a configuration enables the receiving sleeve to be in close contact with the insertion block through the elastic force of the spring, thereby ensuring consistency and reliability during the powder compaction process.

[0012] The utility model is further configured such that an intermediate sleeve is slidingly provided on the push rod, an expansion sleeve is provided on the intermediate sleeve, and a receiving sleeve is slidably connected to the insertion block. This structural design enables the intermediate sleeve to expand and close the receiving sleeve through the action of the expansion sleeve, thereby facilitating the connection and disconnection between the insertion block and the fixed sleeve.

[0013] The utility model is further configured such that a plurality of push plates are provided on the side wall of the intermediate sleeve, and push sleeves are provided on the plurality of push plates. The design of these push plates and push sleeves enables the intermediate sleeve to control the position of the insertion block through the action of the push plates, thereby increasing the adjustment range and accuracy of the device.

[0014] The utility model is further configured such that the transmission mechanism includes a reducer and a motor, the reducer is mounted on a support frame, the motor is cooperatively connected to the reducer, and the transmission shaft is cooperatively connected to the reducer. The design of this transmission mechanism ensures that the motor and reducer can efficiently drive the transmission shaft, provides stable power output, and improves the operating efficiency and reliability of the device.

[0015] The utility model is further configured such that a feed hopper is provided on the feed sleeve, and the provision of the feed hopper facilitates the loading and feeding process of the powder material, thereby improving the convenience and efficiency of feeding the powder material.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention provides a powder feeding and regulating device with the following features:

[0018] Beneficial effects:

[0019] 1. The discharge mechanism realizes precise adjustment of the compaction degree of powder through the design of transmission mechanism, feed sleeve, discharge sleeve, transmission shaft, variable pitch blade, block, fixed sleeve, push rod and clamping mechanism. The transmission mechanism drives the variable pitch blade to rotate in different discharge sleeves. Since the pitch of the variable pitch blade is different at different positions, powder with low powder density can be output at the front end, and powder with high compaction degree can be output at the rear end. This design enables the discharge process of powder to be adjusted according to production needs, thereby improving the flexibility and accuracy of powder feeding.

[0020] 2. The clamping mechanism realizes the sealing of the block and the slide groove through the design of the insertion block and the follower plate. The follower plate drives the push rod to move, and then pushes the block to slide. The one-way plate is clamped in the annular groove, and the directional thrust is applied by the spring to ensure the stability of the clamping. This design enables the block to firmly seal the slide groove to prevent the leakage of powder during the discharge process and ensure the stability of the powder compaction degree. When it needs to be unlocked, the support sleeve contacts the one-way plate to unlock the connection between the one-way plate and the annular groove, so that the unlocking process can be realized conveniently and quickly.

[0021] 3. The transmission mechanism includes a reducer and a motor. The reducer is installed on the support frame, the motor is connected to the reducer, and the drive shaft is connected to the reducer. This design enables the motor and reducer to effectively drive the rotation of the drive shaft and the variable pitch blade, providing stable power output. The beneficial effect of the transmission mechanism is that it can adjust the speed of the variable pitch blade according to production needs, thereby controlling the discharge speed and compaction degree of the powder, and improving the degree of automation and operational convenience of the powder feeding adjustment device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a powder feeding and regulating device in the present utility model;

[0023] Figure 2 This is a schematic cross-sectional structural diagram of multiple discharge sleeves in the present utility model;

[0024] Figure 3 This is a schematic cross-sectional view of the discharge sleeve in the present invention;

[0025] Figure 4 This is a schematic cross-sectional structural diagram of the fixing sleeve in the present utility model;

[0026] Figure 5 It is a structural schematic diagram of the middle sleeve in the utility model.

[0027] In the figure: 1. Support frame; 2. Feed sleeve; 3. Discharge sleeve; 4. Drive shaft; 5. Pitch blade; 6. Stop block; 7. Fixed sleeve; 8. Push rod; 9. Slide; 10. Insert block; 11. Follower plate; 12. One-way plate; 13. Annular groove; 14. Receiver sleeve; 15. Spring; 16. Intermediate sleeve; 17. Expanding sleeve; 18. Push plate; 19. Push sleeve; 20. Reducer; 21. Motor; 22. Feed hopper. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0031] See also Figure 1-5, a powder feeding and adjusting device comprises a support frame 1, the support frame 1 is mounted on an external device, a discharging mechanism is arranged on the support frame 1, the discharging mechanism comprises a transmission mechanism, a feed sleeve 2, a discharging sleeve 3, a transmission shaft 4, a pitch-changing blade 5, a stopper 6, a fixed sleeve 7, a push rod 8 and a clamping mechanism, the transmission mechanism is mounted on the support frame 1 and the transmission shaft 4, the feed sleeve 2 is mounted on the support frame 1, a plurality of discharging sleeves 3 are provided, and a plurality of discharging sleeves 3 are respectively mounted on the feed sleeve 2, a pitch-changing blade 5 is mounted on the transmission shaft 4, the pitch-changing blade 5 is engaged with a plurality of discharging sleeves 3, a slide groove 9 is provided in the feed sleeve 2, the stopper 6 is slidably connected in the slide groove 9, the fixed sleeve 7 is mounted in the discharging sleeve 3, one end of the push rod 8 is slidably connected in the fixed sleeve 7, the other end of the push rod 8 is connected to the stopper 6, the clamping mechanism is mounted on the fixed sleeve 7, the clamping mechanism comprises an insert block 10 and a follower disk 11, the insert block 10 is mounted on the follower disk 11, the insert The block 10 is slidably connected to the fixed sleeve 7, the push rod 8 is connected to the follower plate 11, and multiple insertion blocks 10 are equidistantly arranged. A one-way plate 12 is provided on the side wall of the fixed sleeve 7, and an annular groove 13 is provided on the side wall of the insertion block 10. The one-way plate 12 is stuck in the annular groove 13. A receiving sleeve 14 is provided in the fixed sleeve 7. A spring 15 is provided on the receiving sleeve 14. The spring 15 contacts the fixed sleeve 7, the insert block 10 contacts the receiving sleeve 14, and the push rod 8 is provided. An intermediate sleeve 16 is provided for sliding, an expansion sleeve 17 is provided on the intermediate sleeve 16, the receiving sleeve 14 is slidably connected to the insertion block 10, a plurality of push plates 18 are provided on the side wall of the intermediate sleeve 16, a push sleeve 19 is provided on the plurality of push plates 18, the transmission mechanism includes a reducer 20 and a motor 21, the reducer 20 is installed on the support frame 1, the motor 21 is connected to the reducer 20, the transmission shaft 4 is connected to the reducer 20, and a feed hopper 22 is provided on the feed sleeve 2.

[0032] In this embodiment, when the powder needs to be put into the feed hopper 22, the variable pitch blade 5 is driven to rotate by the motor 21 and the reducer 20. Since the pitch of the variable pitch blade 5 on different discharge sleeves 3 is different, and the pitch at the front end is large and the pitch at the rear end is small, when the output powder density is low, the block 6 at the rear end is completely closed and output is performed at the front end. When a higher degree of compaction is required, it is discharged through the discharge sleeve 3 at the rear end, thereby completing the discharge process.

[0033] More specifically, when it is necessary to seal the block 6 and the slide groove 9, the push rod 8 is first driven to move by the follower plate 11, and then the block 6 can be driven to slide, and then the one-way plate 12 is stuck in the annular groove 13, and then the directional thrust is applied by the spring 15, thereby ensuring the stability of the clamping. When it needs to be unlocked, the push sleeve 19 is pushed and then the expansion sleeve 17 is pressed against the one-way plate 12, and then the connection between the one-way plate 12 and the annular groove 13 is unlocked, thereby completing the unlocking process.

[0034] In summary, when the overall equipment is in use or running: when it is necessary to put powder into the feed hopper 22, the motor 21 and the reducer 20 drive the variable pitch blade 5 to rotate. Since the pitch of the variable pitch blade 5 on different discharge sleeves 3 is different, and the pitch at the front end is large and the pitch at the rear end is small, when it is necessary to output powder with a low density, the block 6 at the rear end is completely closed and output at the front end. When a higher degree of compaction is required, it is discharged through the discharge sleeve 3 at the rear end, thereby completing the discharge process. When it is necessary to seal the block 6 and the slide groove 9, the push rod 8 is first driven to move by the follower disc 11, and then the block 6 can be driven to slide, and then the one-way plate 12 is stuck in the annular groove 13, and then the directional thrust is applied by the spring 15, thereby ensuring the stability of the clamping. When it needs to be unlocked, the push sleeve 19 is pushed and then the support sleeve 17 is pressed against the one-way plate 12, and then the connection between the one-way plate 12 and the annular groove 13 is unlocked, thereby completing the unlocking process.

[0035] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A powder feeding and regulating device, comprising a support frame (1), characterized in that: The support frame (1) is mounted on an external device. A discharge mechanism is provided on the support frame (1). The discharge mechanism comprises a transmission mechanism, a feed sleeve (2), a discharge sleeve (3), a transmission shaft (4), a variable pitch blade (5), a stopper (6), a fixed sleeve (7), a push rod (8) and a clamping mechanism. The transmission mechanism is mounted on the support frame (1) and the transmission shaft (4). The feed sleeve (2) is mounted on the support frame (1). A plurality of discharge sleeves (3) are provided, and the plurality of discharge sleeves ( 3) are respectively installed on the feed sleeve (2), and the variable pitch blade (5) is installed on the transmission shaft (4), and the variable pitch blade (5) is engaged in multiple said discharge sleeves (3), a slide groove (9) is opened in the said feed sleeve (2), and the block (6) is slidably connected in the slide groove (9), and the fixed sleeve (7) is installed in the discharge sleeve (3), and one end of the push rod (8) is slidably connected in the fixed sleeve (7), and the other end of the push rod (8) is connected to the block (6), and the said clamping mechanism is installed on the fixed sleeve (7).

2. A powder feeding and regulating device according to claim 1, characterized in that: The clamping mechanism comprises an inserting block (10) and a follower disk (11), wherein the inserting block (10) is mounted on the follower disk (11), the inserting block (10) is slidably connected to the fixing sleeve (7), and the push rod (8) is connected to the follower disk (11).

3. A powder feeding and regulating device according to claim 2, characterized in that: The inserting blocks (10) are arranged in multiple equal intervals. A one-way plate (12) is provided on the side wall of the fixing sleeve (7). An annular groove (13) is provided on the side wall of the inserting block (10). The one-way plate (12) is clamped in the annular groove (13).

4. A powder feeding and regulating device according to claim 3, characterized in that: A receiving sleeve (14) is slidably provided in the fixing sleeve (7), and a spring (15) is provided on the receiving sleeve (14). The spring (15) abuts against the fixing sleeve (7), and the inserting block (10) abuts against the receiving sleeve (14).

5. The powder feeding and regulating device according to claim 4, characterized in that: An intermediate sleeve (16) is slidably provided on the push rod (8), an expansion sleeve (17) is provided on the intermediate sleeve (16), and a receiving sleeve (14) is slidably connected to the inserting block (10).

6. A powder feeding and regulating device according to claim 5, characterized in that: A plurality of push plates (18) are provided on the side wall of the intermediate sleeve (16), and a push sleeve (19) is provided on the plurality of push plates (18).

7. The powder feeding and regulating device according to claim 1, characterized in that: The transmission mechanism comprises a reducer (20) and a motor (21); the reducer (20) is mounted on the support frame (1); the motor (21) is cooperatively connected to the reducer (20); and the transmission shaft (4) is cooperatively connected to the reducer (20).

8. The powder feeding and regulating device according to claim 7, characterized in that: The feed sleeve (2) is provided with a feed hopper (22).