Automatic collecting device for high-precision stainless steel wires

By designing a quick disassembly structure and dust collection system for the automatic receiving device, the problems of inconvenient reel disassembly and wire contamination are solved, the receiving efficiency and cleanliness are improved, and the quality of high-precision stainless steel wire is ensured.

CN223342099UActive Publication Date: 2025-09-16JIANGSU QIHANG STAINLESS STEEL PRECISION LINE CO LTD
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Patent Information

Application Number
CN202422473450.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-16
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing high-precision stainless steel wire take-up device is difficult to disassemble around the reel, resulting in low take-up efficiency. It also lacks a structure to remove dirt from the surface of the take-up wire, affecting the quality of the wire.

Method used

An automatic material receiving device was designed, which included a frame, a reduction motor, a rotating shaft, a winding reel, a limit block and a dust suction structure. The winding reel was quickly disassembled by the cooperation of the cross block and the limit slot, and the dust and fiber on the surface of the wire were removed by the fan and the dust suction head.

Benefits of technology

It realizes the rapid replacement of winding reels, improves the material collection efficiency, ensures the cleanliness of the surface of high-precision stainless steel wire, and avoids the quality degradation caused by contamination in electrical equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic high-precision stainless steel wire collecting device which comprises a rack, a gear motor is fixedly installed on the top of the rack, the output end of the gear motor penetrates through the rack to be fixedly connected with a rotating shaft, the surface of the rotating shaft is sleeved with a winding shaft, one end of the rotating shaft is fixedly connected with a protruding block, and limiting grooves are formed in the two sides of the protruding block. The two sides of one end of the winding shaft are fixedly connected with connecting bases, the inner walls of the connecting bases are fixedly connected with springs, one ends of the springs are fixedly connected with limiting blocks, the side walls of the limiting blocks are fixedly connected with shifting blocks, a dust storage box is fixedly installed at the bottom of the inner wall of the rack, and the top end of the dust storage box fixedly communicates with a dust suction head. According to the automatic collecting device for the high-precision stainless steel wires, after the winding shaft is filled with the high-precision stainless steel wires, the winding shaft can be rapidly detached and replaced with a new winding shaft, the collecting efficiency is improved, the dust removal structure is arranged, it can be guaranteed that the surfaces of the wound high-precision stainless steel wires are clean, and the quality of the high-precision stainless steel wires is not affected.
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Description

Technical Field

[0001] The utility model relates to the field of stainless steel fine wire processing, in particular to an automatic material receiving device for high-precision stainless steel wire. Background Art

[0002] High-precision stainless steel wire generally refers to stainless steel wire with a smaller diameter and higher surface requirements.

[0003] High-precision stainless steel wire is commonly used in special applications in the fields of electronics, electrical engineering, aerospace, etc. However, existing high-precision stainless steel wire receiving devices have the following disadvantages:

[0004] (1) The existing winding reel of the receiving device is inconvenient to disassemble. After the reel is fully loaded with high-precision stainless steel wire, it cannot be quickly disassembled and replaced with a new reel, resulting in insufficient efficiency in receiving the stainless steel wire.

[0005] (2) The existing winding device lacks a structure to remove dirt from the surface of the wound high-precision stainless steel wire. During the winding process, the wire surface may be contaminated by dust, fibers or other impurities in the environment, resulting in a decrease in electrical insulation and affecting the quality of the wire in electrical equipment applications. Utility Model Content

[0006] The purpose of the utility model is to provide an automatic material taking-up device for high-precision stainless steel wire, so as to solve the problems in the prior art mentioned above, such as the inconvenient disassembly of the winding reel of the existing material taking-up device, the inability to quickly disassemble and replace the winding reel after the high-precision stainless steel wire is fully wound, resulting in insufficient stainless steel wire taking-up efficiency, and the lack of a structure for removing dirt from the surface of the wound high-precision stainless steel wire in the material taking-up device.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic material receiving device for high-precision stainless steel wire, comprising a frame, a reduction motor fixedly mounted on the top of the frame, the output end of the reduction motor passes through the frame and is fixedly connected to a rotating shaft, the surface of the rotating shaft is sleeved with a winding shaft, one end of the rotating shaft is fixedly connected to a protrusion, both sides of the protrusion are provided with limiting grooves, both sides of one end of the winding shaft are fixedly connected to a connecting seat, the inner wall of the connecting seat is fixedly connected to a spring, one end of the spring is fixedly connected to a limiting block, the side wall of the limiting block is fixedly connected to a shift block, a dust storage box is fixedly mounted on the bottom of the inner wall of the frame, the top of the dust storage box is fixedly connected to a dust suction head, the side wall of the dust storage box is fixedly mounted on a fan, and the input end of the fan is engaged with a filter.

[0008] When using an automatic high-precision stainless steel wire winding device of the present technical solution, after the winding reel is fully loaded with high-precision stainless steel wire, the winding reel can be quickly disassembled and replaced with a new one, thereby improving the winding efficiency. The dust removal structure is provided to ensure the cleanliness of the surface of the wound high-precision stainless steel wire and avoid affecting its quality.

[0009] As a preferred technical solution of the present invention, a cross clamping block is provided on the surface of the rotating shaft, a cross clamping slot is provided inside the winding shaft, and the cross clamping block is engaged with the inner wall of the cross clamping slot. The cross clamping block is engaged so that transmission can be achieved during rotation.

[0010] As a preferred technical solution of the present invention, a fixed limit plate is fixedly mounted on one side of the winding shaft surface, and an external thread is formed on the other side of the winding shaft surface, and a dynamic limit plate is threadedly mounted on the surface of the external thread. The dynamic limit plate can be adjusted in position on the winding shaft and can be removed.

[0011] As a preferred technical solution of the present invention, the side wall of the connecting seat is provided with a shifting opening, and the shifting block is slidably connected to the inner wall of the shifting opening, and one end of the limit block is engaged with the inner wall of the limit groove. The shifting opening provides space for the movement of the shifting block.

[0012] As a preferred technical solution of the present invention, a plurality of shifting rods are fixedly connected to the surface of the movable limit plate, and the shifting rods are provided to facilitate the rotation of the movable limit plate.

[0013] As a preferred technical solution of the present invention, the input end of the fan is connected to the interior of the dust storage box. After the fan is started, dust and fibers can be sucked into the dust storage box.

[0014] As a preferred technical solution of the present invention, a cover plate is engaged with the front of the dust storage box, and a handle is fixedly connected to the front of the cover plate. The cover plate is detachable for cleaning dirt in the dust storage box.

[0015] As a preferred technical solution of the present invention, both sides of the bottom of the frame are fixedly connected with reinforcing ribs, which can improve the structural strength of the frame and prevent deformation.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. By moving the two shifting blocks at the end of the winding shaft, the limit block is driven back into the connecting seat, and the lock can be released to remove the winding shaft mounted on the rotating shaft. After the winding shaft is mounted, the limit block is ejected by the spring and snapped into the protrusion at the end of the rotating shaft, thus completing the installation. In this way, after the winding shaft of the material receiving device is fully loaded with high-precision stainless steel wire, it can be quickly removed and replaced with a new winding shaft, thereby improving the material receiving efficiency.

[0018] 2. By starting the fan during the winding of the high-precision stainless steel wire by the receiving device, the dust and fibers adhering to the surface of the stainless steel wire can be sucked in with the dust collector head, and blocked in the dust storage box by the filter for collection, which can ensure the cleanliness of the surface of the wound high-precision stainless steel wire and avoid affecting its quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is a plan view of the utility model;

[0021] Figure 3 It is a cross-sectional view of the utility model;

[0022] Figure 4 This is a side sectional view of the utility model at the winding shaft;

[0023] Figure 5 It is a three-dimensional diagram of the movable limit plate of the utility model.

[0024] In the figure: 1. Frame; 2. Reinforcement rib; 3. Reducer motor; 4. Rotating shaft; 5. Cross clamp block; 6. Cross clamp slot; 7. Winding shaft; 8. Fixed limit plate; 9. External thread; 10. Dynamic limit plate; 11. Push rod; 12. Bump; 13. Limit slot; 14. Connecting seat; 15. Spring; 16. Limit block; 17. Push block; 18. Push port; 19. Dust box; 20. Cleaning head; 21. Fan; 22. Filter; 23. Cover; 24. Handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-5 The utility model provides an automatic receiving device for high-precision stainless steel wire, including a frame 1, a reduction motor 3 is fixedly installed on the top of the frame 1, and the output end of the reduction motor 3 passes through the frame 1 and is fixedly connected to the rotating shaft 4 for driving. The surface of the rotating shaft 4 is sleeved with a winding shaft 7 for winding the stainless steel wire. One end of the rotating shaft 4 is fixedly connected to a protrusion 12, and both sides of the protrusion 12 are provided with a limiting groove 13. Both sides of one end of the winding shaft 7 are fixedly connected to a connecting seat 14, and the inner wall of the connecting seat 14 is fixedly connected to a spring 15, one end of the spring 15 is fixedly connected to a limiting block 16, and the side wall of the limiting block 16 is fixedly connected to a shift block 17 for disassembly and assembly of the winding shaft 7. A dust storage box 19 is fixedly installed on the bottom of the inner wall of the frame 1, and the top of the dust storage box 19 is fixedly connected to a dust suction head 20. The side wall of the dust storage box 19 is fixedly installed with a fan 21, and the input end of the fan 21 is engaged with a filter screen 22 for filtering dust and fiber.

[0027] When in use, the reduction motor 3 is started to drive the rotating shaft 4 to rotate, and then the winding shaft 7 can be driven to rotate, and the high-precision stainless steel wire is wound on the winding shaft 7. By shifting the two shifting blocks 17 at the end of the winding shaft 7, the limit block 16 is driven back to the inside of the connecting seat 14, and the lock can be released to remove the winding shaft 7 mounted on the rotating shaft 4. After the winding shaft 7 is mounted, the limit block 16 is popped out by the spring 15 and stuck in the protrusion 12 at the end of the rotating shaft 4, thereby completing the installation.

[0028] A cross block 5 is provided on the surface of the rotating shaft 4, a cross slot 6 is provided inside the winding shaft 7, and the cross block 5 is engaged with the inner wall of the cross slot 6, a fixed limit disk 8 is fixedly sleeved on one side of the surface of the winding shaft 7, and an external thread 9 is provided on the other side of the surface of the winding shaft 7, and a dynamic limit disk 10 is threadedly sleeved on the surface of the external thread 9, which plays a limiting role in the winding of the stainless steel wire. A dial port 18 is provided on the side wall of the connecting seat 14, and the dial block 17 is slidably connected to the inner wall of the dial port 18. One end of the limit block 16 is engaged with the inner wall of the limit groove 13 to play a locking role. A plurality of dial rods 11 are fixedly connected to the surface of the dynamic limit disk 10 for easy operation.

[0029] When in use, the cross-clamping block 5 is clamped in such a way that the rotating shaft 4 can drive the winding shaft 7 to rotate when it rotates, and the limit plate 10 can be rotated by means of the shifting rod 11. Due to the threaded connection, the position on the winding shaft 7 can be adjusted and disassembled. By shifting the shifting block 17 to move on the shifting mouth 18, the limit block 16 is driven to move so that its end part is out of the limit groove 13, and the limit on the winding shaft 7 can be released.

[0030] The input end of the fan 21 is connected to the interior of the dust storage box 19. A cover 23 is engaged on the front of the dust storage box 19 and can be disassembled. A handle 24 is fixedly connected to the front of the cover 23 for easy operation. Reinforcing ribs 2 are fixedly connected on both sides of the bottom of the frame 1 to improve the structural strength.

[0031] During use, the provided reinforcing ribs 2 can improve the bearing capacity of the frame 1 and prevent it from bending and deforming. By starting the fan 21 during the winding of the high-precision stainless steel wire by the receiving device, the dust and fibers adhering to the surface of the stainless steel wire can be sucked in in conjunction with the dust collector head 20, and blocked in the dust storage box 19 for collection under the action of the filter screen 22. After the work is completed, the cover plate 23 can be removed with the help of the handle 24 to discharge the dirt in the dust storage box 19.

[0032] When in use, the utility model is an automatic material receiving device for high-precision stainless steel wire. By starting the reduction motor 3 to drive the rotating shaft 4 to rotate, the cross clamping block 5 and the cross clamping slot 6 can be used to drive the winding shaft 7 to rotate, so that the high-precision stainless steel wire can be wound on the winding shaft 7. By shifting the two shifting blocks 17 at the end of the winding shaft 7, the limit block 16 is driven back to the inside of the connecting seat 14, and the lock can be released to remove the winding shaft 7 set on the rotating shaft 4. The wound high-precision stainless steel wire can be removed by rotating and removing the movable limit disk 10. After the winding shaft 7 is set, the limit disk 10 can be removed. The block 16 pops out and is locked into the protrusion 12 at the end of the rotating shaft 4 under the action of the spring 15, thereby completing the installation. As a result, after the winding shaft 7 of the material receiving device is fully loaded with high-precision stainless steel wire, the new winding shaft 7 can be quickly disassembled and replaced, thereby improving the material receiving efficiency. By starting the fan 21 during the winding of the high-precision stainless steel wire by the material receiving device, the dust and fibers adhered to the surface of the stainless steel wire can be sucked in in conjunction with the dust collection head 20, and are blocked in the dust storage box 19 for collection under the action of the filter screen 22, thereby ensuring the cleanliness of the surface of the wound high-precision stainless steel wire and avoiding affecting its quality.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic receiving device for high-precision stainless steel wire, comprising a frame (1), characterized in that: A reduction motor (3) is fixedly mounted on the top of the frame (1); an output end of the reduction motor (3) passes through the frame (1) and is fixedly connected to a rotating shaft (4); a winding shaft (7) is sleeved on the surface of the rotating shaft (4); a protrusion (12) is fixedly connected to one end of the rotating shaft (4); limiting grooves (13) are provided on both sides of the protrusion (12); a connecting seat (14) is fixedly connected to both sides of one end of the winding shaft (7); The inner wall is fixedly connected to a spring (15), one end of the spring (15) is fixedly connected to a limit block (16), the side wall of the limit block (16) is fixedly connected to a shift block (17), a dust storage box (19) is fixedly installed at the bottom of the inner wall of the frame (1), the top of the dust storage box (19) is fixedly connected to a dust collection head (20), a fan (21) is fixedly installed on the side wall of the dust storage box (19), and a filter (22) is engaged with the input end of the fan (21).

2. The automatic receiving device for high-precision stainless steel wire according to claim 1, characterized in that: A cross clamping block (5) is provided on the surface of the rotating shaft (4), a cross clamping slot (6) is provided inside the winding shaft (7), and the cross clamping block (5) is engaged with the inner wall of the cross clamping slot (6).

3. The automatic receiving device for high-precision stainless steel wire according to claim 1, characterized in that: A fixed limit disk (8) is fixedly sleeved on one side of the surface of the winding shaft (7), and an external thread (9) is opened on the other side of the surface of the winding shaft (7). A movable limit disk (10) is threadedly sleeved on the surface of the external thread (9).

4. The automatic material receiving device for high-precision stainless steel wire according to claim 1, characterized in that: A shift opening (18) is provided on the side wall of the connecting seat (14), and the shift block (17) is slidably connected to the inner wall of the shift opening (18), and one end of the limit block (16) is engaged with the inner wall of the limit groove (13).

5. The automatic material receiving device for high-precision stainless steel wire according to claim 3, characterized in that: A plurality of shifting rods (11) are fixedly connected to the surface of the movable limit plate (10).

6. The automatic receiving device for high-precision stainless steel wire according to claim 1, characterized in that: The input end of the fan (21) is communicated with the interior of the dust storage box (19).

7. The automatic receiving device for high-precision stainless steel wire according to claim 1, characterized in that: A cover plate (23) is engaged on the front of the dust storage box (19), and a handle (24) is fixedly connected to the front of the cover plate (23).

8. The automatic receiving device for high-precision stainless steel wire according to claim 1, characterized in that: Both sides of the bottom of the frame (1) are fixedly connected with reinforcing ribs (2).