Emulsion winch for underground coal mine

By designing a miniaturized emulsion winch and using a water-based emulsion driving medium, the problems of transportation safety and efficiency in underground fully-mechanized mining working faces in coal mines have been solved, and efficient and safe material transportation in narrow tunnels has been achieved.

CN223342292UActive Publication Date: 2025-09-16陕西五叶液压科技有限公司
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Patent Information

Application Number
CN202422789670.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-16
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing column-returning winch for fully mechanized mining working faces in underground coal mines has safety hazards and low transportation efficiency, and is difficult to use effectively, especially in places with narrow tunnels and inconvenient transportation.

Method used

An emulsion winch with a small overall volume and simple structure is designed. It uses 3% to 5% water-based emulsion as the driving medium. It is non-flammable and flame retardant. Combined with a J-shaped cable arranger and an arc-shaped reducer, it improves the rotational inertia, wear resistance and anti-pollution capabilities, and is suitable for narrow lanes.

Benefits of technology

It realizes safe and efficient material transportation in narrow lanes, reduces environmental pollution and improves equipment reliability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transportation equipment, and discloses an emulsion winch for an underground coal mine, which comprises a winch frame body, a winch drum is arranged in the winch frame body, and a clutch is arranged at the center of the rear side wall of the winch frame body. The front end of the clutch penetrates through the rear side wall of the winch frame body, the winch drum and the front inner side wall of the winch frame body and is communicated to the other end, an emulsion motor is arranged in the center of the front side wall of the winch frame body, and a brake is connected to the output end of the emulsion motor; a speed reducer is fixedly connected to the upper end of the center of one side wall, close to one side of the brake, of the winch drum, and a wire arranging device is arranged at the lower end of the winch drum. According to the utility model, the overall volume is reduced and simplified, so that the rotary inertia is small, the wear resistance is good, the anti-pollution capability is strong, and the device can be used in places where roadways of underground coal mine driving working faces and fully mechanized coal mining working faces are narrow and materials are inconvenient to transport.
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Description

Technical Field

[0001] The utility model relates to the technical field of transportation equipment, in particular to an emulsion winch used in underground coal mines. Background Art

[0002] Coal mining refers to the process of extracting coal resources from underground or open-pit deposits. With the continuous growth of global energy demand, coal, as an important fossil fuel, occupies an important position in the energy structure. Coal mining technology has evolved from traditional manual mining to modern mechanization, automation and intelligence. The softening liquid winch is a heavy equipment used for lifting and transportation in coal mines. It is mainly used for pulling and lifting heavy objects, such as hydraulic supports and coal mining machines. Its working principle is to use emulsion as the power medium and drive the winch through the hydraulic system to work.

[0003] At present, most of the domestic coal mine underground fully-mechanized mining working faces use a return column winch to drag coal mine accessories and equipment to the fully-mechanized mining working face. This dragging method has certain safety hazards and efficiency problems. Therefore, technical personnel in this field provide an emulsion winch for underground coal mines to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art, and the proposed emulsion winch for underground coal mines has a small overall volume and a simple structure. It can be used in places where the tunnels of underground coal mine excavation working faces and fully mechanized mining working faces are narrow and it is inconvenient to transport materials. By reducing and simplifying the overall volume, the moment of inertia is small, the wear resistance is good, and the anti-pollution ability is strong. At the same time, 3% to 5% water-based emulsion is used, which is non-flammable and flame retardant, highly safe, and has little pollution to the environment when dripping.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsion winch for use in coal mines, comprising a winch frame, a winch drum is arranged inside the winch frame, a clutch is arranged at the center of the rear side wall of the winch frame, a front end of the clutch passes through the rear side wall of the winch frame, the winch drum and the front inner side wall of the winch frame and passes to the other end, an emulsion motor is arranged at the center of the front side wall of the winch frame, a brake is connected to the output end of the emulsion motor, a reducer is fixedly connected to the upper end of the center of one side wall of the winch drum near the brake side, the rear end of the brake is fixedly connected to the winch drum and the clutch respectively, a wire loader is arranged at the lower end of the winch drum, and two ends of the wire loader are respectively fixedly connected to the two inner side walls of the winch drum;

[0006] Through the above technical solution, the overall volume is small and the structure is simple. It can be used in places where the tunnels of underground coal mine excavation working faces and fully mechanized mining working faces are narrow and it is inconvenient to transport materials. By reducing and simplifying the overall volume, the moment of inertia is small, the wear resistance is good, and the anti-pollution ability is strong. At the same time, 3% to 5% water-based emulsion is used, which is non-flammable and flame retardant, highly safe, and has little pollution to the environment when dripping.

[0007] Furthermore, a through slot is provided on one side wall of the winch frame body close to the reducer, and the through slot and the reducer are adapted to each other;

[0008] Through the above technical solution, better deceleration can be achieved.

[0009] Furthermore, the shape of the cable arranging device is the letter J;

[0010] Through the above technical solution, the stored coils can be better arranged to avoid being concentrated in one place when collecting.

[0011] Furthermore, a side wall of the brake is fixedly connected to a side wall of the winch frame and is coaxial with the emulsion motor;

[0012] Through the above technical solution, the rotational power can be better provided by cooperating with the emulsion motor. Furthermore, the shape of the reducer is an arc;

[0013] Through the above technical solution, the contact surface is uniform and the force is evenly distributed. When in use, it needs to withstand large radial and axial forces. The arc shape design can better disperse these forces, reduce the risk of deformation and damage during use, and improve the overall reliability and safety during use.

[0014] Furthermore, the driving medium of the emulsion motor is a 3% to 5% water-based emulsion;

[0015] Through the above technical solution, the emulsion is non-flammable and flame retardant, has high safety, and causes little pollution to the environment when dripping.

[0016] The utility model has the following beneficial effects:

[0017] 1. In the utility model, by reducing and simplifying the overall volume, the moment of inertia is small, the wear resistance is good, and the anti-pollution ability is strong. It can be used in underground coal mine excavation working faces and fully mechanized mining working faces where the tunnels are narrow and the transportation of materials is inconvenient.

[0018] 2. In the present invention, by adopting 3% to 5% water-based emulsion, it has non-flammable and flame retardant properties, high safety, and little pollution to the environment when dripping. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is an axonometric drawing of an emulsion winch for use in underground coal mines proposed by the utility model;

[0020] Figure 2 This is an axonometric drawing from another perspective of the emulsion winch for use in underground coal mines proposed by the utility model;

[0021] Figure 3 This is a front view of an emulsion winch for use in underground coal mines proposed by the utility model;

[0022] Figure 4 This is a rear view of an emulsion winch for use in underground coal mines proposed by the utility model.

[0023] Legend:

[0024] 1. Emulsion motor; 2. Brake; 3. Reducer; 4. Winch drum; 5. Winch frame; 6. Cable arranger; 7. Clutch. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Reference Figures 1-4 The utility model provides an embodiment: an emulsion winch for underground coal mines, including a winch frame 5, a winch drum 4 is provided inside the winch frame 5, a clutch 7 is provided at the center of the rear side wall of the winch frame 5, the front end of the clutch 7 passes through the rear side wall of the winch frame 5, the winch drum 4 and the front inner side wall of the winch frame 5 and passes to the other end, an emulsion motor 1 is provided at the center of the front side wall of the winch frame 5, and the output end of the emulsion motor 1 is connected to the brake 2. A reducer 3 is fixedly connected to the upper end of the center of one side wall of the winch drum 4 near the brake 2. The rear end of the brake 2 is fixedly connected to the winch drum 4 and the clutch 7 respectively. A wire arranging device 6 is provided at the lower end of the winch drum 4, and the two ends of the wire arranging device 6 are fixedly connected to the two inner side walls of the winch drum 4 respectively.

[0027] A through groove is provided on one side wall of the winch frame 5 near the reducer 3, and the through groove is adapted to the reducer 3 to achieve better deceleration. The cable arranger 6 is in the shape of the letter J, which can better arrange the stored winding wires to avoid them being concentrated in one place when collected. One side wall of the brake 2 is fixedly connected to one side wall of the winch frame 5 and is coaxial with the emulsion motor 1. By cooperating with the emulsion motor 1, it can better provide rotational power. The reducer 3 is in the shape of a circular arc, with a uniform contact surface and uniform force distribution. It needs to withstand large radial and axial forces when in use. The circular arc shape design can better disperse these forces, reduce the risk of deformation and damage during use, and improve the overall reliability and safety during use. The driving medium of the emulsion motor 1 is 3% to 5% water-based emulsion. The emulsion is non-flammable and flame retardant, has high safety, and causes little pollution to the environment when dripping.

[0028] Working principle: The utility model is an emulsion winch for underground coal mines. By reducing and simplifying the overall volume, the moment of inertia is small, the wear resistance is good, and the anti-pollution ability is strong. It can be used in underground coal mine excavation working faces and fully mechanized mining working faces where the tunnels are narrow and the transportation of materials is inconvenient. At the same time, it adopts 3% to 5% water-based emulsion, which is non-flammable and flame retardant, highly safe, and has little pollution to the environment when dripping. It has the characteristics of small size and simple structure.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An emulsion winch for use in underground coal mines, comprising a winch frame (5), characterized in that: A winch drum (4) is provided inside the winch frame (5), and a clutch (7) is provided at the center of the rear side wall of the winch frame (5). The front end of the clutch (7) passes through the rear side wall of the winch frame (5), the winch drum (4) and the front inner side wall of the winch frame (5) and passes to the other end. An emulsion motor (1) is provided at the center of the front side wall of the winch frame (5), and a brake (2) is connected to the output end of the emulsion motor (1). A reducer (3) is fixedly connected to the center of the side wall of the winch drum (4) near the upper end on the side of the brake (2). The rear end of the brake (2) is fixedly connected to the winch drum (4) and the clutch (7) respectively. A wire arranging device (6) is provided at the lower end of the winch drum (4), and the two ends of the wire arranging device (6) are fixedly connected to the two inner side walls of the winch drum (4).

2. The emulsion winch for underground coal mine according to claim 1, characterized in that: A through slot is provided on one side wall of the winch frame (5) close to the reducer (3), and the through slot and the reducer (3) are adapted to each other.

3. The emulsion winch for underground coal mine according to claim 1, characterized in that: The shape of the cable arranger (6) is the letter J.

4. The emulsion winch for underground coal mine according to claim 1, characterized in that: A side wall of the brake (2) is fixedly connected to a side wall of the winch frame (5) and is coaxial with the emulsion motor (1).

5. The emulsion winch for underground coal mine according to claim 1, characterized in that: The reducer (3) is in the shape of an arc.

6. The emulsion winch for underground coal mine according to claim 1, characterized in that: The driving medium of the emulsion motor (1) is a 3% to 5% water-based emulsion.