Novel safe loading and unloading forklift module
By designing a new safe loading and unloading forklift module and utilizing the chute bucket, push rod and servo motor system, the safety hazards and low efficiency of manual loading and unloading are solved, and safe and efficient lithium battery transportation and quality protection are achieved.
Patent Information
- Application Number
- CN202422673608.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In the existing new energy lithium battery production process, manual loading and unloading poses safety risks, is inefficient and affects battery quality, resulting in reduced production efficiency and yield.
A new type of safe loading and unloading forklift module is designed, which adopts a slide barrel, push rod, servo motor and synchronous wheel system. The push rod is equipped with a boss, the slide is an Archimedean spiral, and the servo motor provides power to achieve precise control and uniform pushing and pulling. The push plate is made of Saigang and can withstand large thrust.
It realizes safe and efficient lithium battery transportation, avoids the safety hazards and quality impact of manual loading and unloading, improves work efficiency and safety factor, saves energy, and ensures smooth chute movement without jamming.
Smart Images

Figure CN223342342U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a novel safe loading and unloading forklift module, belonging to the technical field of battery transportation. Background Art
[0002] Currently, pusher carts are widely used in the production and transportation of new energy lithium batteries. These carts often require manual loading and unloading, but this method presents numerous challenges. Manual loading and unloading can be dangerous due to inertia, posing a safety hazard to operators. Uneven force applied to the lithium battery during loading and unloading can lead to defects. Furthermore, manual loading is inefficient and has a low safety factor, impacting the battery defect rate. These issues directly impact the production efficiency, yield, and capacity of new energy lithium batteries, necessitating the development of a new, safe forklift module for loading and unloading. Utility Model Content
[0003] The utility model aims to solve the above-mentioned deficiencies in the prior art and provides a novel safe loading and unloading forklift module.
[0004] The technical solution of the utility model to solve the above technical problems is as follows:
[0005] A new type of safe loading and unloading forklift module includes a chute barrel, which is provided with an open chute and a power output mechanism. A push rod is provided inside the chute barrel, and the push rod is provided with a boss that can slide in the open chute. A push plate is provided at the outer end of the push rod, and a synchronous wheel is provided at one end of the chute barrel, which is connected to the power output mechanism.
[0006] Furthermore, the shape of the slide groove is an Archimedean spiral.
[0007] Furthermore, the boss on the push rod is detachably connected.
[0008] Furthermore, the push plate is made of Sisteel.
[0009] Furthermore, the power output mechanism is a servo motor.
[0010] Furthermore, a shell is provided on the outside of the chute barrel, and the servo motor is fixed on the shell.
[0011] Furthermore, the synchronous wheel includes a synchronous wheel A and a synchronous wheel B, the synchronous wheel B is arranged on one side of the chute barrel, and a synchronous belt is provided between the synchronous wheel A and the synchronous wheel B.
[0012] Furthermore, the chute barrel is provided with a synchronous wheel B at one end thereof as a closed surface, a fixed shaft is provided on the closed surface, and the synchronous wheel A is provided on the fixed shaft.
[0013] Furthermore, the chute barrel, the closing surface and the fixed shaft are fixedly connected.
[0014] Furthermore, the push rod is detachably connected to the push plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The utility model describes a tool for transporting materials during the new energy lithium battery process, which has free and unrestricted upward and downward movement, smooth operation, an effective push-pull distance of up to 1.5m, and can push a 50kg load. After calculating the force direction and the size of the lever arm, it meets on-site needs, is easy to operate, does not require excessive personnel load, is more operator-friendly, has high work efficiency and safety factor, and avoids adverse effects on the quality of lithium batteries during manual loading and unloading. The push rod method is that the boss slides along the slide on the slide barrel and then drives the push rod to move back and forth. The servo motor provides power to more accurately control the moving distance. While the locking ability is enhanced, the thrust size does not decrease, and no energy waste is generated, which saves time and effort and greatly improves work efficiency. The slide in the slide barrel is an Archimedean spiral, and the boss moves smoothly and without jamming in the slide. The servo motor is fixed above the outer shell, saving the overall rear space. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the present utility model.
[0018] Figure 2 It is an exploded schematic diagram of the present utility model.
[0019] In the figure, 1. chute barrel; 2. push rod; 3. push plate; 4. servo motor; 5. synchronous wheel; 51. synchronous wheel A; 52. synchronous wheel B; 6. synchronous belt. DETAILED DESCRIPTION
[0020] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0021] like Figure 1-Figure 2 As shown, Figure 1 As shown, a new type of safe loading and unloading forklift module includes a chute barrel 1, which is provided with an open chute and a power output mechanism. A push rod 2 is provided inside the chute barrel 1, and a boss is provided on the push rod 2. The boss can slide in the open chute, and a push plate 3 is provided at the outer end of the push rod 2. A synchronous wheel 5 is provided at one end of the chute barrel 1, and the synchronous wheel 5 is connected to the power output mechanism.
[0022] The shape of the chute is an Archimedean spiral.
[0023] The boss on the push rod 2 is detachably connected.
[0024] The push plate 3 is made of Sisteel.
[0025] The power output mechanism is a servo motor 4 .
[0026] A shell is provided on the outside of the chute barrel 1 , and the servo motor 4 is fixed on the shell.
[0027] The synchronous wheel 5 includes a synchronous wheel A51 and a synchronous wheel B52. The synchronous wheel B52 is arranged on one side of the chute barrel 1. A synchronous belt 6 is provided between the synchronous wheel A51 and the synchronous wheel B52.
[0028] The chute barrel 1 is provided with a synchronous wheel B52 at one end thereof as a closed surface, a fixed shaft is provided on the closed surface, and the synchronous wheel A51 is provided on the fixed shaft.
[0029] The chute barrel 1, the closed surface and the fixed shaft are fixedly connected.
[0030] The push rod 2 and the push plate 3 are detachably connected.
[0031] During the production and transportation of new energy lithium batteries, the new type of safe loading and unloading forklift module is installed on the pushing forklift. The servo motor 4 provides power, and the synchronous wheel A 51, synchronous wheel B 52 and synchronous belt 6 drive the boss on the push rod 2 to slide back and forth along the Archimedean spiral in the slide barrel 1, thereby driving the push plate 3 to move back and forth, and the push plate 3 can directly contact the barrel. During the loading and unloading process, the lithium battery products are evenly stressed and will not affect the quality of the battery products. The push plate 3 is made of Saigang material, can withstand large thrust, has high work efficiency and safety factor, and the forklift module as a whole adopts a high shell safety factor.
[0032] The utility model describes a tool for transporting materials during the new energy lithium battery process, which has free and unrestricted upward and downward movement, smooth operation, an effective push-pull distance of up to 1.5m, and can push a 50kg load. After calculating the force direction and the size of the lever arm, it meets on-site needs, is easy to operate, does not require too much personnel load, is more operator-friendly, has high work efficiency and safety factor, and avoids adverse effects on the quality of lithium batteries during manual loading and unloading. The push rod method is that the boss slides along the slide on the slide barrel 1 and then drives the push rod 2 to move back and forth. The servo motor 4 provides power to more accurately control the moving distance. While the locking ability is enhanced, the thrust size does not decrease, and no energy waste is generated, which saves time and effort and greatly improves work efficiency. The slide in the slide barrel 1 is an Archimedean spiral, and the boss moves smoothly and without jamming in the slide. The servo motor 4 is fixed above the outer shell, saving the overall rear space.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A new type of safe loading and unloading forklift module, characterized by: The invention comprises a chute barrel (1), the chute barrel (1) is provided with an open chute and a power output mechanism, a push rod (2) is provided inside the chute barrel (1), the push rod (2) is provided with a boss, and the boss can slide in the open chute, the outer end of the push rod (2) is provided with a push plate (3), and one end of the chute barrel (1) is provided with a synchronous wheel (5), and the synchronous wheel (5) is connected to the power output mechanism.
2. The novel safe loading and unloading forklift module according to claim 1 is characterized in that: The shape of the chute is an Archimedean spiral.
3. The novel safe loading and unloading forklift module according to claim 1 is characterized in that: The boss on the push rod (2) is detachably connected.
4. The novel safe loading and unloading forklift module according to claim 1 is characterized in that: The push plate (3) is made of steel.
5. The novel safe loading and unloading forklift module according to claim 1 is characterized in that: The power output mechanism is a servo motor (4).
6. The novel safe loading and unloading forklift module according to claim 5 is characterized in that: The outer side of the chute barrel (1) is provided with a shell, and the servo motor (4) is fixed on the shell.
7. The novel safe loading and unloading forklift module according to claim 1 is characterized in that: The synchronous wheel (5) comprises a synchronous wheel A (51) and a synchronous wheel B (52), wherein the synchronous wheel B (52) is arranged on one side of the chute barrel (1), and a synchronous belt (6) is provided between the synchronous wheel A (51) and the synchronous wheel B (52).
8. The novel safe loading and unloading forklift module according to claim 7 is characterized in that: The chute barrel (1) is provided with a synchronous wheel B (52) having one end as a closed surface, a fixed shaft being provided on the closed surface, and the synchronous wheel A (51) being provided on the fixed shaft.
9. The novel safe loading and unloading forklift module according to claim 7 is characterized in that: The chute barrel (1), the closed surface and the fixed shaft are fixedly connected.
10. The novel safe loading and unloading forklift module according to claim 1 is characterized in that: The push rod (2) and the push plate (3) are detachably connected.