Sludge deep dehydration filter press convenient for replacement of filter plate

By introducing components such as electric hydraulic cylinders and electric push rods into the filter press, automatic replacement of filter plates is achieved, which solves the problem of difficult filter plate replacement in existing filter presses, improves replacement efficiency and reduces labor intensity.

CN223342555UActive Publication Date: 2025-09-16绍兴泰谱环保科技有限公司

Patent Information

Application Number
CN202422335830.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-16
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

When the filter plate of the existing filter press is damaged after use, it is difficult, time-consuming and labor-intensive to replace it, and there is a lack of an effective filter plate replacement mechanism.

Method used

A sludge deep dewatering filter press including a frame, a filter press assembly and a material taking assembly was designed. The filter plate frame can be conveniently disassembled and installed by using components such as an electric hydraulic cylinder and an electric push rod. The filter plate can be automatically replaced by the cooperation of a slider and a roller.

Benefits of technology

The removal and installation process of the filter plate is simplified, the replacement efficiency is improved, the labor intensity is reduced, and the replacement time is shortened.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sludge deep dehydration filter press convenient for replacing a filter plate, which belongs to the technical field of filter presses and comprises a rack, a filter pressing component and a material taking component, a mounting plate is fixedly mounted at one end of the rack, and a thrust plate is mounted at the tail end of the rack; when the filter plate is dismounted, the mounting seat is controlled to slide on the surface of the transverse plate at the top of the supporting leg, the mounting seat slides to drive the electric push rod mounted on the surface to move, and the top block mounted at the telescopic end of the electric push rod corresponds to the sliding blocks mounted on the two sides of the filter plate frame; the top block drives the slide block to rise from the slide rail, so that the filter plate frame is taken out from the slide rail, and the filter plate in the filter plate frame is convenient to replace and clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter presses, in particular to a sludge deep dehydration filter press which is convenient for replacing filter plates. Background Art

[0002] The filter press is a mechanical device that uses a special filter medium to apply a certain pressure to the object, causing the liquid to seep out. It is a commonly used solid-liquid separation equipment. At present, the common structure of the filter plate pressing of the plate filter press is hydraulic pressing, that is, the pressing plate is pushed by the hydraulic cylinder to press the filter plate frame, and a fixed connection is adopted between the hydraulic cylinder and the pressing plate. Since the pressing plate is heavy, in order to reduce the burden of the hydraulic cylinder, support rollers that can be mounted on the support beam are usually installed on both sides of the pressing plate. However, due to factors such as processing errors or long-term wear of the rollers, it is difficult to ensure that the support rollers can support the pressing plate. Among them, the filter pressing structure of a sewage treatment filter press with application number "CN202320828833.1" has the beneficial effect of: by setting a pressing mechanism and cooperating with a movable pressure plate assembly, the piston rod of the hydraulic cylinder and the movable pressure plate can move relative to each other, ensuring that the two sets of rollers can support the movable pressure plate. However, there is still room for improvement in the use of the filter press: after the filter press is used, the filter screen on the filter plate often has problems such as damage and needs to be disassembled and replaced. The existing filter press does not have a mechanism for replacing the filter plate, which makes replacement troublesome, time-consuming and labor-intensive. Utility Model Content

[0003] The purpose of the utility model is to provide a sludge deep dehydration filter press with easy filter plate replacement, so as to solve the problem that the filter screen on the filter plate of the filter press is often damaged after use and needs to be disassembled and replaced. The existing filter press does not have a mechanism for replacing the filter plate, which makes the replacement troublesome, time-consuming and labor-intensive.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge deep dehydration filter press with easy filter plate replacement, comprising: a frame, a filter press assembly and a material taking assembly;

[0005] Wherein: a mounting plate is fixedly installed at one end of the frame, and a thrust plate is installed at the rear end of the frame;

[0006] The filter press assembly includes slide rails fixedly mounted on both sides of the top of the frame, a filter plate frame is provided in the middle of the slide rails, a filter plate frame is installed inside the filter plate frame, sliders are installed on both sides of the filter plate frame, the sliders slide on the surface of the slide rails, an electric hydraulic cylinder is fixedly mounted on the middle of the mounting plate, a pressing plate is fixedly mounted on the telescopic end of the electric hydraulic cylinder, rollers are rotatably mounted on both sides of the pressing plate, and the rollers roll on the surface of the slide rails;

[0007] The material-retrieving assembly includes supporting legs installed on both sides of the frame, a horizontal plate is installed on the top of the supporting leg, a mounting seat is slidably installed on the surface of the horizontal plate, an electric push rod is fixedly installed on the surface of the mounting seat, and a top block is fixedly installed on the telescopic end of the electric push rod, and the top block is correspondingly arranged at the bottom of the slider.

[0008] As a preferred solution of the present invention: a rack is installed at the bottom of the horizontal plate, a guide rail is fixedly installed on the surface of the horizontal plate, a drive motor is installed at the bottom of the mounting seat, a gear is installed at the output end of the drive motor, the gear is meshed with the rack, and a limit block is fixedly installed on the back of the mounting seat, and the limit block slides on the surface of the guide rail.

[0009] As a preferred solution of the present invention: a grouting pipe is installed on the surface of the thrust plate, a through hole is opened in the middle of the filter plate, and the grouting pipe corresponds to the through hole.

[0010] As a preferred solution of the present invention: a guide plate is installed at the bottom end of the frame, the guide plate is arranged at the bottom end of the filter plate, a collection pool is installed on one side of the frame, and one side of the guide plate is inclined toward the collection pool.

[0011] As a preferred solution of the present invention: baffles are fixedly installed at both ends of the transverse plate.

[0012] As a preferred solution of the present invention: a switch panel is installed on one side of the frame, the electric hydraulic cylinder, the electric push rod and the drive motor are all electrically connected to the switch panel, and the switch panel is electrically connected to an external power supply.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] (1) When removing the filter plate, the mounting seat is controlled to slide on the surface of the horizontal plate at the top of the support leg. The sliding of the mounting seat drives the electric push rod installed on the surface to move. The top block installed at the telescopic end of the electric push rod corresponds to the sliders installed on both sides of the filter plate frame. The electric push rod drives the top block to rise, and the top block drives the slider to rise from the slide rail, thereby removing the filter plate frame from the slide rail, making it easier to replace and clean the filter plate inside the filter plate frame;

[0015] (2) Through the provided filter press assembly, when the sludge slurry is injected into the filter plate inside the filter plate frame, the electric hydraulic cylinder drives the clamping plate installed at the telescopic end to move closer to the thrust plate, and the clamping plate rolls on the surface of the slide rail through the rollers on both sides. When the clamping plate presses the filter plate frame, the adjacent filter plate frames slide and press on the slide rail through the sliders on both sides, thereby performing filter press treatment on the sludge slurry. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a side structural diagram of the present utility model;

[0018] Figure 3 This is a schematic structural diagram of the filter press assembly of the present utility model;

[0019] Figure 4 This is a structural diagram of the material taking component of the present utility model.

[0020] In the figure: 1. Frame; 2. Mounting plate; 3. Thrust plate; 4. Filter press assembly; 41. Slide rail; 42. Filter plate frame; 43. Filter plate; 44. Slider; 45. Electric hydraulic cylinder; 46. Pressing plate; 47. Roller; 5. Removal assembly; 51. Support leg; 52. Cross plate; 53. Mounting seat; 54. Electric push rod; 55. Top block; 6. Rack; 7. Guide rail; 8. Drive motor; 9. Gear; 10. Limit block; 11. Grouting pipe; 12. Through hole; 13. Guide plate; 14. Collection tank; 15. Baffle. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-Figure 4 A sludge deep dewatering filter press with easy filter plate replacement includes: a frame 1, a filter press assembly 4 and a material taking assembly 5; a mounting plate 2 is fixedly installed at one end of the frame 1, and a thrust plate 3 is installed at the rear end of the frame 1;

[0023] See also Figure 1 , Figure 3 The filter press assembly 4 includes slide rails 41 fixedly mounted on both sides of the top of the frame 1, a filter plate frame 42 is provided in the middle of the slide rail 41, a filter plate frame 42 is installed inside the filter plate frame 42, sliders 44 are installed on both sides of the filter plate frame 42, the sliders 44 slide on the surface of the slide rail 41, an electric hydraulic cylinder 45 is fixedly mounted in the middle of the mounting plate 2, a pressing plate 46 is fixedly mounted on the telescopic end of the electric hydraulic cylinder 45, and rollers 47 are rotatably mounted on both sides of the pressing plate 46, and the rollers 47 roll on the surface of the slide rail 41.

[0024] During specific use: when the sludge slurry is injected into the filter plate 43 inside the filter plate frame 42, the electric hydraulic cylinder 45 drives the clamping plate 46 installed at the telescopic end to move toward the thrust plate 3, and the clamping plate 46 rolls on the surface of the slide rail 41 through the rollers 47 on both sides. When the clamping plate 46 presses the filter plate frame 42, the adjacent filter plate frames 42 slide and press on the slide rail 41 through the sliders 44 on both sides, thereby performing filter pressure treatment on the sludge slurry.

[0025] See also Figure 1 , Figure 4 The material-retrieving assembly 5 includes support legs 51 installed on both sides of the frame 1, a horizontal plate 52 is installed on the top of the support leg 51, a mounting seat 53 is slidably installed on the surface of the horizontal plate 52, an electric push rod 54 is fixedly installed on the surface of the mounting seat 53, and a top block 55 is fixedly installed on the telescopic end of the electric push rod 54, and the top block 55 is correspondingly arranged at the bottom of the slider 44.

[0026] Specific use: When removing the filter plate 43, the mounting seat 53 is controlled to slide on the surface of the horizontal plate 52 on the top of the support leg 51. The sliding of the mounting seat 53 drives the electric push rod 54 installed on the surface to move. The top block 55 installed at the telescopic end of the electric push rod 54 corresponds to the sliders 44 installed on both sides of the filter plate frame 42. The electric push rod 54 drives the top block 55 to rise, and the top block 55 drives the sliders 44 to rise from the slide rail 41, so that the filter plate frame 42 is removed from the slide rail 41, which is convenient for replacing and cleaning the filter plate 43 inside the filter plate frame 42.

[0027] See also Figure 1 , Figure 4 A rack 6 is installed at the bottom of the horizontal plate 52, a guide rail 7 is fixedly installed on the surface of the horizontal plate 52, a drive motor 8 is installed at the bottom of the mounting seat 53, a gear 9 is installed at the output end of the drive motor 8, the gear 9 is meshed with the rack 6, a limit block 10 is fixedly installed on the back of the mounting seat 53, the limit block 10 slides on the surface of the guide rail 7, and baffles 15 are fixedly installed at both ends of the horizontal plate 52.

[0028] During specific use: a rack 6 is installed at the bottom of the horizontal plate 52, and a guide rail 7 is installed on the surface of the horizontal plate 52. When the drive motor 8 installed on the top of the mounting seat 53 rotates, it drives the gear 9 at the output end to rotate along with it. The gear 9 rotates and moves along the rack 6, so that the mounting seat 53 slides along the guide rail 7 through the limit block 10 on the back, which is convenient for driving the top block 55 to move to the bottom position of the filter plate 43 that needs to be replaced. The baffles 15 at both ends of the horizontal plate 52 serve to limit the sliding range of the mounting seat 53 on the surface of the horizontal plate 52.

[0029] See also Figure 2 , Figure 3 A grouting pipe 11 is installed on the surface of the thrust plate 3, and a through hole 12 is opened in the middle of the filter plate 43, and the grouting pipe 11 corresponds to the through hole 12.

[0030] During specific use: a grouting pipe 11 is installed on the surface of the thrust plate 3 , and the grouting pipe 11 corresponds to the through hole 12 opened in the middle of the filter plate 43 , so that the sludge to be filtered enters the filter plate 43 through the grouting pipe 11 .

[0031] See also Figure 1 , Figure 2 A guide plate 13 is installed at the bottom end of the frame 1, and the guide plate 13 is arranged at the bottom end of the filter plate 43. A collection tank 14 is installed on one side of the frame 1, and one side of the guide plate 13 is inclined toward the collection tank 14.

[0032] During specific use: the guide plate 13 installed at the bottom end of the frame 1 is set at the bottom of the filter plate 43, so that the filtered water from the filter press flows to the surface of the guide plate 13, and the filtered water is conveniently collected through the collection pool 14 on one side of the guide plate 13.

[0033] See also Figure 1 A switch panel is installed on one side of the frame 1, and the electric hydraulic cylinder 45, the electric push rod 54 and the drive motor 8 are all electrically connected to the switch panel, and the switch panel is electrically connected to the external power supply.

[0034] In specific use: when the switch panel is connected to the external power supply, the electric hydraulic cylinder 45, the electric push rod 54 and the drive motor 8 are powered and operated under control; when the switch panel is disconnected from the external power supply, the equipment stops operating.

[0035] When removing the filter plate 43, the mounting seat 53 is controlled to slide on the surface of the horizontal plate 52 on the top of the support leg 51. The sliding of the mounting seat 53 drives the electric push rod 54 installed on the surface to move. The top block 55 installed at the telescopic end of the electric push rod 54 corresponds to the sliders 44 installed on both sides of the filter plate frame 42. The electric push rod 54 drives the top block 55 to rise, and the top block 55 drives the sliders 44 to rise from the slide rail 41, so that the filter plate frame 42 is removed from the slide rail 41, which is convenient for replacing and cleaning the filter plate 43 inside the filter plate frame 42.

[0036] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sludge deep dehydration filter press that is easy to replace filter plates, characterized in that: include: A frame (1), wherein a mounting plate (2) is fixedly mounted on one end of the frame (1), and a thrust plate (3) is mounted on the rear end of the frame (1); A filter press assembly (4), the filter press assembly (4) comprising slide rails (41) fixedly mounted on both sides of the top of the frame (1), a filter plate frame (42) being provided in the middle of the slide rails (41), a filter plate frame (42) being provided inside the filter plate frame (42), sliders (44) being provided on both sides of the filter plate frame (42), the sliders (44) sliding on the surface of the slide rails (41), an electric hydraulic cylinder (45) being fixedly mounted on the middle of the mounting plate (2), a pressing plate (46) being fixedly mounted on the telescopic end of the electric hydraulic cylinder (45), rollers (47) being rotatably mounted on both sides of the pressing plate (46), the rollers (47) rolling on the surface of the slide rails (41); A material taking assembly (5) includes support legs (51) mounted on both sides of a frame (1), a transverse plate (52) is mounted on the top of the support legs (51), a mounting seat (53) is slidably mounted on the surface of the transverse plate (52), an electric push rod (54) is fixedly mounted on the surface of the mounting seat (53), a top block (55) is fixedly mounted on the telescopic end of the electric push rod (54), and the top block (55) is correspondingly arranged at the bottom of the slider (44).

2. The sludge deep dewatering filter press with easy filter plate replacement according to claim 1, characterized in that: A rack (6) is installed at the bottom of the transverse plate (52), a guide rail (7) is fixedly installed on the surface of the transverse plate (52), a driving motor (8) is installed at the bottom of the mounting seat (53), a gear (9) is installed at the output end of the driving motor (8), and the gear (9) is meshed with the rack (6). A limit block (10) is fixedly installed on the back of the mounting seat (53), and the limit block (10) slides on the surface of the guide rail (7).

3. The sludge deep dewatering filter press with easy filter plate replacement according to claim 1, characterized in that: A grouting pipe (11) is installed on the surface of the thrust plate (3), a through hole (12) is opened in the middle of the filter plate (43), and the grouting pipe (11) corresponds to the through hole (12).

4. The sludge deep dewatering filter press with easy filter plate replacement according to claim 1, characterized in that: A guide plate (13) is installed at the bottom end of the frame (1), and the guide plate (13) is arranged at the bottom end of the filter plate (43). A collection pool (14) is installed on one side of the frame (1), and one side of the guide plate (13) is inclined toward the collection pool (14).

5. The sludge deep dewatering filter press with easy filter plate replacement according to claim 1, characterized in that: Baffles (15) are fixedly mounted on both ends of the transverse plate (52).

6. The sludge deep dewatering filter press with easy filter plate replacement according to claim 2, characterized in that: A switch panel is installed on one side of the frame (1); the electric hydraulic cylinder (45), the electric push rod (54) and the drive motor (8) are all electrically connected to the switch panel, and the switch panel is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Filter pressing structure of filter press for sewage treatment

    CN219722037U

Cited By

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    CN121735521A

  • An alternating double-cage sludge treatment filter press

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