Universal mold for quartz boat support

By designing a universal mold, the problem of poor mold versatility in quartz boat support processing is solved, and adaptive processing of quartz boat supports of different specifications is achieved, which improves production efficiency and precision and reduces costs.

CN223342584UActive Publication Date: 2025-09-16JIANGSU PACIFIC QUARTZ
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Patent Information

Application Number
CN202422653225.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-16
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing molds used in the processing of quartz boat supports have poor versatility, low production efficiency, high cost, and high requirements on workers' skills, and are unable to adapt to quartz boat supports of different specifications.

Method used

A universal mold is designed, including a base and two sets of supporting components. Through the combination of movable and fixed supporting components, the distance and height between the supporting components can be adjusted to adapt to quartz boat supports of different specifications. The position of the supporting parts is adjusted in combination with the limit holes to achieve flexible adjustment of the height and distance.

Benefits of technology

The versatility and production efficiency of the mold are improved, the production cost is reduced, the processing accuracy is guaranteed, and the requirements of quartz boat supports of different specifications are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of quartz processing and manufacturing, and particularly provides a universal mold for a quartz boat support, which comprises a base and a supporting structure, and a transverse through groove is arranged on the base; the bearing mechanism is arranged in the groove; the bearing mechanism comprises a first bearing assembly and a second bearing assembly. The first bearing assembly is arranged on one side of the base and connected with the base in a sliding mode. The second bearing assembly and the first bearing assembly are oppositely arranged, and the second bearing assembly is fixedly connected with the base. According to the universal mold for the quartz boat support, the fixed supporting assembly and the movable supporting assembly are arranged on the two sides of the base respectively to form the universal mold for the quartz boat support, so that when the universal mold is used, the distance between the two supporting assemblies can be adjusted by adjusting the position of the movable supporting assembly on the base; therefore, the fixture can adapt to quartz boat supports of different specifications, the universality is greatly improved, the production cost is saved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz processing and manufacturing, in particular to a universal mold for a quartz boat support. Background Art

[0002] Photovoltaic quartz boats are essential for solar cell production, primarily used to support silicon wafers during the diffusion, oxidation, and annealing processes. Photovoltaic quartz boat holders, the carriers used for these boats, play a crucial role in the solar industry. Quartz boat holders are widely used in the high-temperature stages of photovoltaic cell production, which require high dimensional accuracy. Therefore, molds are inevitably required for their processing. These molds have long processing cycles and are expensive, limiting both the cost and delivery speed of these holders.

[0003] At present, the molding process of quartz boat supports is usually made through a set of simple boat support molds and welding by two employees. Although it can barely realize the manufacturing and molding of quartz boat supports, it requires high work experience and skills of workers, and it cannot be used for quartz boat supports of different specifications, resulting in low production efficiency. Utility Model Content

[0004] In order to solve the above problems, the present invention provides a universal mold for a quartz boat holder, aiming to solve the problems existing in the above background technology.

[0005] In order to achieve the above purpose, the present invention proposes the following technical solutions:

[0006] A universal mold for a quartz boat support includes a base and a supporting mechanism, wherein the base is provided with a transversely extending groove; the supporting mechanism is arranged in the groove; the supporting mechanism includes a first supporting component and a second supporting component; the first supporting component is arranged on one side of the base and is slidably connected to the base; the second supporting component is arranged opposite to the first supporting component and is fixedly connected to the base.

[0007] Furthermore, the first supporting assembly includes a first column and a first supporting member; the first supporting member is arranged on one side of the first column; a first slot is provided in the middle of the first supporting member; a plurality of linearly arranged first limiting holes are provided on the first column; and the first supporting member can be installed at different positions of the first column by making the first supporting member correspond to different first limiting holes.

[0008] Furthermore, a countersunk hole is provided at the bottom of the base; a long slot is provided in the countersunk hole; and the slot is used to cooperate with the mounting hole provided at the bottom of the first column to install the first column at different positions in the groove.

[0009] Furthermore, it is characterized in that a first supporting portion is fixedly connected to the bottom of the first supporting member; the width of the first supporting portion is consistent with the width of the groove, so as to allow the first supporting portion to slide in the groove.

[0010] Furthermore, the second supporting assembly includes a second column and a second supporting member; the second supporting member is arranged on one side of the second column; a second slot is provided in the middle of the second supporting member; a plurality of second limiting holes arranged linearly are provided on the second column; and the second supporting member can be installed at different positions of the second column by making the second supporting member correspond to different second limiting holes.

[0011] Furthermore, a fixing hole is provided at the bottom of the second column, which is used to cooperate with the long slot to fix the second column on the base.

[0012] Furthermore, a second supporting portion is provided at the bottom of the second supporting member; the second supporting portion is fixedly connected to the second supporting member and is used to hold the quartz boat support side strips.

[0013] The technical solution of the utility model has the following beneficial effects:

[0014] 1. The utility model forms a universal mold for the quartz boat support by respectively arranging a fixed supporting component and a movable supporting component on both sides of the base. When in use, the distance between the two supporting components can be adjusted by adjusting the position of the movable supporting component on the base, so that it can be adapted to quartz boat supports of different specifications, which greatly improves versatility, saves production costs, and improves production efficiency.

[0015] 2. The utility model provides a plurality of linearly arranged limiting holes on the first column and the second column, and adjusts the installation position of the supporting member on the column by cooperating with the supporting member and the different limiting holes, thereby achieving the adjustment of the height of the supporting member and the synchronous adjustment of the two supporting members, thereby improving versatility while ensuring processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.

[0017] Figure 1 It is a structural schematic diagram of the universal mold for the quartz boat holder described in the utility model.

[0018] Figure 2 This is an exploded view of the structure of the universal mold for quartz boat holders.

[0019] Figure 3This is a second-view diagram of the structural breakdown of the universal mold for quartz boat holders.

[0020] Figure 4 It is a schematic diagram of the bottom structure of the base.

[0021] Figure 5 This is a schematic diagram of the assembly of a universal mold for quartz boat supports in the processing of quartz boat supports.

[0022] Among them, 1-base; 11-groove; 12-long slot; 13-counterbore; 2-first supporting assembly; 21-first column; 211-first limiting hole; 22-first supporting member; 221-first slot; 222-first supporting part; 3-second supporting assembly; 31-second column; 311-second limiting hole; 32-second supporting member; 321-second slot; 322-second supporting part. DETAILED DESCRIPTION

[0023] The technical solution of the present invention is further described below in conjunction with the accompanying drawings, but is not limited thereto. Any modification or equivalent replacement of the technical solution of the present invention that does not depart from the spirit and scope of the technical solution of the present invention should be included in the scope of protection of the present invention.

[0024] like Figure 1-4 As shown, the utility model proposes a universal mold for a quartz boat holder, which is composed of a base 1 and a supporting mechanism. The base 1 is provided with a transverse through groove 11, which is square in shape, and the supporting mechanism is installed in the groove 11. The supporting mechanism includes a first supporting component 2 and a second supporting component 3; the two supporting components are respectively arranged on both sides of the base 1, wherein the first supporting component 2 is arranged on the left side of the base 1 and is installed in a movable manner; the second supporting component 3 is arranged on the right side of the base 1 and is fixed. By adjusting the position of the first supporting component 2 in the groove 11, the distance between the first supporting component 2 and the second supporting component 3 can be adjusted, so that quartz boat holders of different specifications can be adapted.

[0025] Specifically, a rectangular countersunk hole 13 is provided at the bottom of the base 1, and a long slot 12 is provided in the countersunk hole 13, which runs through the top and bottom. The long slot 12 is rectangular and is located in the middle of the bottom surface of the groove 11. The first supporting assembly 2 includes a first column 21 and a first supporting member 22. The first column 21 is rectangular, and its width is consistent with the width of the groove 11. It is embedded in the groove 11 and can slide in the groove 11. Three mounting holes are provided on the bottom surface of the first column 21. When in use, the first column 21 is slid to the specified position in the groove 11, and then the fixing bolts are inserted into the long slot 12 and the mounting holes from the bottom of the base 1 and tightened, thereby fixing the first column 21 to the base 1. It should be noted that when the fixing bolt is tightened, it is placed in the countersunk hole 13 as a whole, and the thickness of the nut of the fixing bolt is less than the depth of the countersunk hole 13, so as to avoid the fixing bolt from affecting the horizontality of the base 1.

[0026] The first supporting member 22 is in the shape of a square slider, and a sliding groove running through the upper and lower sides is provided on its inner side surface. The sliding groove is engaged with the first column 21 to achieve a sliding connection with the first column 21. A first notch 221 is provided on the outer side surface of the first supporting member 22. The first notch 221 is rectangular and arranged in the upper and lower directions. A plurality of first limiting holes 211 are provided on the outer side surface of the first column 21. The plurality of first limiting holes 211 are linearly arranged and located in the middle of the outer side surface of the first column 21, and correspond to the first notches 221 on the first supporting member 22. When in use, by making the first notches 221 correspond to different first limiting holes 211 and fixing them with fixing bolts, the first supporting member 22 can be fixed at different heights on the first column 21, thereby meeting processing requirements of different heights.

[0027] Preferably, the bottom of the first supporting member 22 is further provided with a first supporting portion 222. The first supporting portion 222 is block-shaped and integrally formed with the first supporting member 22. The first supporting portion 222 is aligned with the width of the groove 11 in width, enabling it to slide within the groove 11 along with the first pillar 21. It also extends outward in length, forming a support platform for holding the quartz boat holder. It is important to note that when the first supporting portion 222 is embedded in the groove 11, its upper surface is flush with the upper surface of the base 1.

[0028] Specifically, the second support assembly 3 includes a second column 31 and a second support member 32. The second column 31 has the same structure as the first column 21, being rectangular in shape. Its width matches the width of the groove 11, and it is embedded in the groove 11 and can slide within the groove 11. Three fixing holes are provided on the bottom surface of the second column 31. During use, the second column 31 is placed on the right side of the groove 11. Fixing bolts are then inserted from the bottom of the base 1 into the long slot 12 and the fixing holes and tightened, thereby securing the second column 31 to the base 1. Similarly, when the fixing bolts are tightened, they are also completely seated in the countersunk hole 13, thus preventing the fixing bolts from affecting the levelness of the base 1.

[0029] The second supporting member 32 has a similar structure to the first supporting member 22 and is in the shape of a square slider. A sliding groove extending vertically through the inner side of the second supporting member 32 is provided, and the sliding groove engages with the second column 31 to achieve a sliding connection with the second column 31. A second notch 321 is provided on the outer side of the second supporting member 32. The second notch 321 is rectangular and arranged in the vertical direction. A plurality of second limiting holes 311 are provided on the outer side of the second column 31. The plurality of second limiting holes 311 are linearly arranged and located in the middle of the outer side of the second column 31, and correspond to the second notches 321 on the second supporting member 32. When in use, by aligning the second notches 321 with different second limiting holes 311 and fixing them with fixing bolts, the second supporting member 32 can be fixed at different heights on the second column 31, thereby meeting processing requirements of different heights.

[0030] Preferably, a second supporting portion 322 is further provided at the bottom of the second supporting member 32. The second supporting portion 322 is in a square shape and is integrally formed with the second supporting member 32. The second supporting portion 322 is consistent in width with the second supporting member 32 and extends outward in the length direction to form a stepped supporting platform for holding the quartz boat.

[0031] Preferably, the first notch 221 and the second notch 321 may both be long rectangular notches, or may be composed of a combination of a plurality of circular notches corresponding to the respective limiting holes.

[0032] like Figure 5As shown, when in use, first adjust the positions of the two supporting parts on the column synchronously according to the design specifications and processing requirements of the quartz boat tray, so that the height of the supporting parts meets the processing requirements. After the two supporting parts are fixed, first fix the second supporting component 3 to the right side of the base 1 with the fixing bolts, and then adjust the position of the first supporting component 2 on the base 1 according to the width of the quartz boat tray, so that the distance between the two supporting components is adapted to the width of the quartz boat tray, and then fix the first supporting component 2 on the base 1 with the fixing bolts to achieve the placement of the quartz boat tray. When the specifications of the quartz boat tray change, it is only necessary to adjust the position of the first supporting component 2 on the base 1 to re-adapt the two. It should be noted that in actual processing and production, due to the long length of the quartz boat tray, two sets of universal molds are usually used in combination.

[0033] The utility model forms a universal mold for the quartz boat support by respectively arranging a fixed supporting component and a movable supporting component on both sides of the base 1. When in use, the distance between the two supporting components can be adjusted by adjusting the position of the movable supporting component on the base 1, so that it can adapt to quartz boat supports of different specifications, which greatly improves versatility, saves production costs and improves production efficiency; and by arranging a plurality of linearly arranged limiting holes on the first column 21 and the second column 31, and adjusting the installation position of the supporting component on the column by cooperating with the supporting component and different limiting holes, so that the height of the supporting component can be adjusted and the two supporting components can be adjusted synchronously, thereby achieving improved versatility while ensuring processing accuracy.

[0034] It is important to note that the configuration and arrangement of the present application, as shown in various exemplary embodiments, are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reading this disclosure will readily appreciate that numerous modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various components, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, components shown as integrally formed may be constructed from multiple parts or components, the positions of components may be inverted or otherwise altered, and the nature, number, or position of discrete components may be modified or changed. Therefore, all such modifications are intended to be encompassed within the scope of this invention. The order or sequence of any process or method steps may be altered or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover structures described herein that perform the function described, and not only structural equivalence but also equivalent structures. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0036] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A universal mold for a quartz boat holder, characterized in that: The invention comprises a base (1) and a supporting mechanism, wherein the base (1) is provided with a transversely penetrating groove (11); the supporting mechanism is arranged in the groove (11); the supporting mechanism comprises a first supporting component (2) and a second supporting component (3); the first supporting component (2) is arranged on one side of the base (1) and is slidably connected to the base (1); the second supporting component (3) is arranged opposite to the first supporting component (2) and is fixedly connected to the base (1).

2. The universal mold for quartz boat holder according to claim 1, characterized in that: The first supporting assembly (2) comprises a first column (21) and a first supporting member (22); the first supporting member (22) is arranged on one side of the first column (21); a first notch (221) is provided in the middle of the first supporting member (22); a plurality of first limiting holes (211) arranged in a linear manner are provided on the first column (21); and the first supporting member (22) is installed at different positions on the first column (21) by making the first supporting member (22) correspond to different first limiting holes (211).

3. The universal mold for quartz boat holder according to claim 2, characterized in that: The base (1) is provided with a countersunk hole (13) at the bottom; a long notch (12) is provided in the countersunk hole (13); and the notch is used to cooperate with a mounting hole provided at the bottom of the first column (21) so as to mount the first column (21) at different positions in the groove (11).

4. The universal mold for quartz boat holder according to claim 2, characterized in that: A first supporting portion (222) is fixedly connected to the bottom of the first supporting member (22); the width of the first supporting portion (222) is consistent with the width of the groove (11), and is used for allowing the first supporting portion (222) to slide in the groove (11).

5. The universal mold for quartz boat holder according to claim 3, characterized in that: The second supporting assembly (3) comprises a second column (31) and a second supporting member (32); the second supporting member (32) is arranged on one side of the second column (31); a second notch (321) is provided in the middle of the second supporting member (32); a plurality of second limiting holes (311) arranged in a linear manner are provided on the second column (31); and the second supporting member (32) is installed at different positions on the second column (31) by making the second supporting member (32) correspond to different second limiting holes (311).

6. The universal mold for quartz boat holder according to claim 5, characterized in that: A fixing hole is provided at the bottom of the second column (31) for cooperating with the long slot (12) to fix the second column (31) on the base (1).

7. The universal mold for quartz boat holder according to claim 5, characterized in that: A second supporting portion (322) is provided at the bottom of the second supporting member (32); the second supporting portion (322) is fixedly connected to the second supporting member (32) and is used to hold the quartz boat support side strips.