Heat treatment device for spring

The automatic shifting device composed of a transmission rod and gears solves the need for manual shifting of springs in spring heat treatment equipment, realizes automatic shifting and leveling, and improves safety and efficiency.

CN223342760UActive Publication Date: 2025-09-16SHANGHAI DAI DO SP CO LTD
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Patent Information

Application Number
CN202422695863.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-16
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing spring heat treatment equipment requires workers to stand in a high-temperature environment and manually adjust the springs, causing discomfort and inefficiency.

Method used

An automatic shifting device is designed, which realizes automatic shifting and leveling of the springs on the conveyor belt through the combination of transmission rods, gears and shifters, avoiding manual intervention.

Benefits of technology

This eliminates the need for manual manipulation of the spring during heat treatment, improves the safety of the working environment and the degree of automation of the equipment, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spring heat treatment equipment, and discloses a spring heat treatment device which comprises a heat treatment mechanism, two baffles are arranged at the two ends of one side of the heat treatment mechanism, a conveying mechanism is arranged between the two baffles, and positioning shafts are arranged at the tops of the baffles; a first transmission rod is slidably arranged on the outer surface of the middle of the positioning shaft, the outer surface of the middle of the first transmission rod is slidably arranged in the inner wall of the middle of a shifting piece, and a plurality of teeth are arranged on the top of the outer surface of the middle of the shifting piece in an array mode and engaged with the first gear. According to the heat treatment device for the springs, a second transmission rod rotates to drive a sleeve to rotate, the sleeve drives a shifting piece to swing through cooperation of a first gear and teeth, the shifting piece shifts the springs on the top of the conveying mechanism, the springs on the conveying belt can be automatically shifted, the springs on the conveying belt are flattened, and the heat treatment efficiency of the springs is improved. And a worker does not need to stand near heat treatment equipment to poke and flatten the spring.
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Description

Technical Field

[0001] The present application relates to the technical field of spring heat treatment equipment, and specifically to a spring heat treatment device. Background Art

[0002] Springs, as mechanical parts widely used in industries such as industry, automobiles, and motorcycles, have a performance that is directly related to the operational stability and safety of related equipment. The performance of springs, in turn, depends largely on their heat treatment process.

[0003] The existing spring heat treatment equipment includes a front-end transmission part. After the staff places the spring on the conveyor belt, they use a toggle plate to toggle the spring, so that the spring does not have the possibility of stacking, and the heat treatment of the spring is more thorough. However, the staff is required to stand next to the heat treatment equipment and work all the time. The high temperature environment causes discomfort to the staff, and there is room for improvement. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the present application provides a spring heat treatment device, which has the advantages of automatically moving the springs on the conveyor belt to make the springs on the conveyor belt flat, and does not require workers to stand near the heat treatment equipment to move and lay the springs. It solves the problem that workers need to stand next to the heat treatment equipment to work all the time, and the high temperature environment causes discomfort to workers.

[0005] In order to achieve the above-mentioned purpose of automatically moving the springs on the conveyor belt and flattening the springs on the conveyor belt without the need for staff to stand near the heat treatment equipment to move and flatten the springs, the present application provides the following technical solutions: A spring heat treatment device, comprising a heat treatment mechanism, two baffles are provided at both ends of one side of the heat treatment mechanism, a conveying mechanism is provided between the two baffles, a positioning shaft is provided on the top of the baffle, a first transmission rod is slidingly provided on the middle outer surface of the positioning shaft, the middle outer surface of the first transmission rod is slidingly provided in the middle inner wall of the paddle, a plurality of teeth are provided in an array on the top of the middle outer surface of the paddle, the teeth are engaged with a first gear, and the first gear is provided at the top of the sleeve.

[0006] Two sleeves are slidingly provided on the inner walls in the middle of the two baffles, and the inner walls in the middle of the two sleeves are respectively sleeved on the outer surfaces of one end of the two second transmission rods. One end of the two second transmission rods is connected to one end of the motor, and the bottom of the motor is set on the bottom of the corresponding baffle through a support frame. The other end of the two second transmission rods is provided with a second gear, and the bottom of the second gear is rotatably set on the bottom of the corresponding baffle through the support frame.

[0007] Through the above scheme, the sleeve is driven to rotate by the rotation of the second transmission rod, and the sleeve drives the paddle to swing through the teeth of the first gear, so that the paddle moves the spring on the top of the conveying mechanism, thereby automatically moving the spring on the conveyor belt and flattening the spring on the conveyor belt, without the need for staff to stand near the heat treatment equipment to move and flatten the spring.

[0008] Furthermore, a limit frame is provided on the middle inner wall of the paddle, the middle inner wall of the limit frame is slidably connected to the middle inner wall of the limit slot, and the limit slot is opened on the middle outer surface of the first transmission rod.

[0009] Through the above solution, the position between the first transmission rod and the paddle can be fixed by the limiting frame cooperating with the limiting groove, so that the first transmission rod can drive the paddle to move up and down.

[0010] Furthermore, a limiting plate is provided on the top of the baffle, and an outer surface on one side of the limiting plate is slidably connected to an outer surface of a middle portion of the paddle.

[0011] Through the above solution, the swing angle of the paddle can be limited by setting the limit plate, which can prevent the paddle from swinging to the outside of the equipment and affecting the normal passage of workers outside the equipment.

[0012] Furthermore, a threaded rod is rotatably provided at the top of the baffle, the outer surface of the middle portion of the threaded rod is threadedly connected to the inner wall of one end of the adjustment plate, the bottom of the adjustment plate is rotatably connected to the top of the first gear through a rotating shaft, and the bottom of the adjustment plate is rotatably connected to the top of the first transmission rod through a rotating shaft.

[0013] According to the above solution, the adjustment plate can be moved upward by rotating the threaded rod, and then the adjustment plate drives the paddle to move upward through the first transmission rod, thereby adjusting the distance between the paddle and the conveying mechanism.

[0014] Furthermore, the first transmission rod is in the shape of a rectangular parallelepiped, and the width of the outer surface of the middle portion of the first transmission rod is adapted to the width of the inner wall of the middle portion of the paddle.

[0015] With the above solution, the rectangular parallelepiped arrangement of the first transmission rod can stably cooperate with the paddle to make the paddle swing, and at the same time, the paddle can stably slide on the outer surface of the middle portion of the first transmission rod.

[0016] Furthermore, the second transmission rod is in the shape of a rectangular parallelepiped, and the shape of the outer surface of one end of the second transmission rod is adapted to the shape of the inner wall of the middle portion of the sleeve.

[0017] With the above solution, the rectangular parallelepiped configuration of the second transmission rod allows the second transmission rod to stably drive the sleeve to rotate without affecting the sleeve from sliding up and down on the outer surface of one end of the second transmission rod.

[0018] Furthermore, the second gear is engaged with a third gear, the third gear is arranged at the bottom of the rotating rod, and the rotating rod is rotatably arranged at the bottom of the corresponding baffle.

[0019] With the above solution, the rotation of the rotating rod can drive the third gear to rotate, and then the third gear drives the corresponding second transmission rod and the rotating rod to rotate in opposite directions through the second gear.

[0020] Furthermore, the middle outer surface of the rotating rod is connected to one side of the middle inner wall of the belt through a transmission wheel, and the other side of the middle inner wall of the belt is connected to the middle outer surface of the second transmission rod close to the motor through a transmission wheel.

[0021] Through the above scheme, the motor drives the corresponding second transmission rod to rotate, which allows the belt to drive the rotating rod to rotate, and then the rotating rod drives the second transmission rod away from the motor through the third gear and the second gear to rotate in the opposite direction of the rotation direction of the second transmission rod close to the motor.

[0022] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0023] This spring heat treatment device drives the sleeve to rotate by rotating the second transmission rod, and the sleeve drives the paddle to swing through the teeth of the first gear, so that the paddle moves the spring on the top of the conveying mechanism, thereby automatically moving the spring on the conveyor belt and flattening the spring on the conveyor belt, without the need for workers to stand near the heat treatment equipment to move and flatten the spring.

[0024] This spring heat treatment device can drive the adjustment plate to move upward by rotating the threaded rod, so that the adjustment plate drives the first gear and the paddle to move upward, and adjusts the distance between the paddle and the conveying mechanism, making it convenient to move the spring during the heat treatment process of springs of different sizes, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of this application;

[0026] Figure 2 This is a schematic diagram of the front structure of this application;

[0027] Figure 3 This is a schematic diagram of the top view of the structure of this application;

[0028] Figure 4 This is a schematic diagram of the structure on the left side of this application;

[0029] Figure 5 This is a schematic diagram of the connection structure between the third gear and the second gear of this application;

[0030] Figure 6This is a front cross-sectional structural diagram of the paddle and sleeve of this application;

[0031] Figure 7 This is a schematic diagram of the front cross-sectional structure of the first transmission rod of this application.

[0032] In the picture:

[0033] 1. Heat treatment mechanism; 2. Baffle; 3. Positioning shaft; 4. First transmission rod; 5. Paddle; 6. Teeth; 7. First gear; 8. Sleeve; 9. Second transmission rod; 10. Adjustment plate; 11. Threaded rod; 12. Motor; 13. Belt; 14. Rotating rod; 15. Third gear; 16. Second gear; 17. Conveying mechanism; 18. Limit plate; 19. Limit frame; 20. Limit slot. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0035] See also Figure 1 、 Figure 2 and Figure 3 In this embodiment, a heat treatment device for a spring includes a heat treatment mechanism 1, two baffles 2 are provided at both ends of one side of the heat treatment mechanism 1, a conveying mechanism 17 is provided between the two baffles 2, a positioning shaft 3 is provided on the top of the baffle 2, a first transmission rod 4 is slidably provided on the middle outer surface of the positioning shaft 3, the middle outer surface of the first transmission rod 4 is slidably provided on the inner wall of the middle part of the paddle 5, a plurality of teeth 6 are arranged in an array on the top of the middle outer surface of the paddle 5, the teeth 6 are engaged with the first gear 7, and the first gear 7 is provided on the top of the sleeve 8.

[0036] See also Figure 1 、 Figure 2 and Figure 4 Two sleeves 8 are slidingly provided on the inner walls in the middle of the two baffles 2, and the inner walls in the middle of the two sleeves 8 are respectively sleeved on the outer surfaces of one end of the two second transmission rods 9. One end of the two second transmission rods 9 is connected to one end of the motor 12, and the bottom of the motor 12 is set at the bottom of the corresponding baffle 2 through a support frame. The other end of the two second transmission rods 9 is provided with a second gear 16, and the bottom of the second gear 16 is rotatably set at the bottom of the corresponding baffle 2 through a support frame.

[0037] See also Figure 3 、 Figure 6 and Figure 7A limit frame 19 is provided on the inner wall in the middle of the paddle 5. The inner wall in the middle of the limit frame 19 is slidably connected to the inner wall in the middle of the limit groove 20. The limit groove 20 is opened on the outer surface in the middle of the first transmission rod 4. The limit frame 19 cooperates with the limit groove 20 to fix the position between the first transmission rod 4 and the paddle 5, so that the first transmission rod 4 can drive the paddle 5 to move up and down.

[0038] See also Figure 1 、 Figure 2 and Figure 3 A limit plate 18 is provided on the top of the baffle 2, and the outer surface of one side of the limit plate 18 is slidably connected to the outer surface of the middle part of the paddle 5. The setting of the limit plate 18 can limit the swing angle of the paddle 5, and can prevent the paddle 5 from swinging to the outside of the equipment and affecting the normal passage of the staff outside the equipment.

[0039] See also Figure 1 、 Figure 2 and Figure 4 A threaded rod 11 is rotatably provided at the top of the baffle 2. The outer surface of the middle part of the threaded rod 11 is threadedly connected to the inner wall of one end of the adjusting plate 10. The bottom of the adjusting plate 10 is rotatably connected to the top of the first gear 7 through a rotating shaft. The bottom of the adjusting plate 10 is rotatably connected to the top of the first transmission rod 4 through a rotating shaft. The adjusting plate 10 can be moved upward by rotating the threaded rod 11, and then the adjusting plate 10 drives the paddle 5 to move upward through the first transmission rod 4, thereby adjusting the distance between the paddle 5 and the conveying mechanism 17.

[0040] See also Figure 1 、 Figure 3 and Figure 6 The first transmission rod 4 is a rectangular parallelepiped setting, and the width of the outer surface in the middle of the first transmission rod 4 is adapted to the width of the inner wall in the middle of the paddle 5. The rectangular parallelepiped setting of the first transmission rod 4 can stably cooperate with the paddle 5 to make the paddle 5 swing, and at the same time, the paddle 5 can stably slide on the outer surface in the middle of the first transmission rod 4.

[0041] See also Figure 1 、 Figure 5 and Figure 6 The second transmission rod 9 is a rectangular parallelepiped setting, and the shape of the outer surface of one end of the second transmission rod 9 is adapted to the shape of the inner wall of the middle part of the sleeve 8. The rectangular parallelepiped setting of the second transmission rod 9 enables the second transmission rod 9 to stably drive the sleeve 8 to rotate without affecting the sleeve 8 sliding up and down on the outer surface of one end of the second transmission rod 9.

[0042] See also Figure 4 and Figure 5The second gear 16 is engaged with the third gear 15. The third gear 15 is arranged at the bottom of the rotating rod 14. The rotating rod 14 is rotatably arranged at the bottom of the corresponding baffle 2. The rotation of the rotating rod 14 can drive the third gear 15 to rotate, and then the third gear 15 drives the corresponding second transmission rod 9 and the rotating rod 14 to rotate in opposite directions through the second gear 16.

[0043] See also Figure 2 and Figure 5 The outer surface of the middle part of the rotating rod 14 is connected to one side of the inner wall of the middle part of the belt 13 through a transmission wheel, and the other side of the inner wall of the middle part of the belt 13 is connected to the outer surface of the middle part of the second transmission rod 9 close to the motor 12 through a transmission wheel. The motor 12 drives the corresponding second transmission rod 9 to rotate, so that the belt 13 drives the rotating rod 14 to rotate, and then the rotating rod 14 drives the second transmission rod 9 away from the motor 12 through the third gear 15 and the second gear 16 to rotate in the opposite direction of the rotation direction of the second transmission rod 9 close to the motor 12.

[0044] In this embodiment, a spring heat treatment device is provided, in which the sleeve 8 is driven to rotate by the rotation of the second transmission rod 9, and the sleeve 8 drives the paddle 5 to swing through the first gear 7 and the teeth 6, so that the paddle 5 moves the spring on the top of the conveying mechanism 17, thereby automatically moving the springs on the conveyor belt and flattening the springs on the conveyor belt, without the need for workers to stand near the heat treatment equipment to move and flatten the springs.

[0045] The working principle of the above embodiment is as follows: the spring that needs heat treatment is placed on the top of the conveying mechanism 17, the conveying mechanism 17 starts working and drives the spring to move into the inside of the heat treatment mechanism 1, the motor 12 works, drives the corresponding second transmission rod 9 to rotate clockwise, so that the corresponding sleeve 8 drives the corresponding first gear 7 to rotate clockwise, and the first gear 7 drives the corresponding paddle 5 to swing counterclockwise through the teeth 6. At the same time, the paddle 5 drives the first transmission rod 4 to rotate, so that the paddle 5 paves the spring at the top of the conveying mechanism 17. When the second transmission rod 9 connected to the motor 12 rotates clockwise, it will drive the rotating rod 14 to rotate clockwise through the belt 13, so that the third gear 15 rotates clockwise, and the third gear 15 drives the second gear 16 to rotate counterclockwise. The second gear 16 drives the corresponding second transmission rod 9 to rotate counterclockwise, and the second transmission rod 9 drives the corresponding first gear 7 to rotate counterclockwise through the corresponding sleeve 8. The corresponding teeth 6 drive the corresponding paddle 5 to be toggled clockwise, and the two paddles 5 cooperate with each other to toggle and flatten the spring at the top of the conveying mechanism 17. When one side of the paddle 5 swings to fit one side of the limit plate 18, the continuous rotation of the corresponding first gear 7 will drive the inner wall of the middle part of the paddle 5 to slide on the outer surface of the middle part of the first transmission rod 4 through the teeth 6, and the paddle 5 will slide along the limit plate 18 until the other end of the inner wall of the paddle 5 contacts the outer surface of the middle part of the first transmission rod 4. The rotation of the first gear 7 continues to drive the paddle 5 to swing through the teeth 6. When heat treatment is performed on springs of other specifications and sizes, the threaded rod 11 is rotated to drive the adjusting plate 10 to move upward, so that the first gear 7 drives the sleeve 8 to move upward. At the same time, the first transmission rod 4 drives the corresponding paddle 5 to move upward through the limit slot 20 and the limit frame 19, adjusting the distance between the paddle 5 and the conveying mechanism 17 so that the distance between the paddle 5 and the conveying mechanism 17 adapts to the specifications of the spring.

[0046] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0047] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A heat treatment device for a spring, comprising a heat treatment mechanism (1), characterized in that: Two baffles (2) are provided at both ends of one side of the heat treatment mechanism (1), a conveying mechanism (17) is provided between the two baffles (2), a positioning shaft (3) is provided on the top of the baffle (2), a first transmission rod (4) is slidably provided on the middle outer surface of the positioning shaft (3), the middle outer surface of the first transmission rod (4) is slidably provided in the middle inner wall of the paddle (5), a plurality of teeth (6) are provided in an array on the top of the middle outer surface of the paddle (5), the teeth (6) are meshed with a first gear (7), and the first gear (7) is provided on the top of the sleeve (8); Two sleeves (8) are slidably provided on the inner walls of the middle parts of the two baffles (2), and the inner walls of the middle parts of the two sleeves (8) are respectively sleeved on the outer surfaces of one end of two second transmission rods (9). One end of the two second transmission rods (9) is connected to one end of the motor (12), and the bottom of the motor (12) is arranged on the bottom of the corresponding baffle (2) through a support frame. The other end of the two second transmission rods (9) is provided with a second gear (16), and the bottom of the second gear (16) is rotatably arranged on the bottom of the corresponding baffle (2) through the support frame.

2. The heat treatment device for a spring according to claim 1, characterized in that: A limiting frame (19) is provided on the middle inner wall of the paddle (5), and the middle inner wall of the limiting frame (19) is slidably connected to the middle inner wall of the limiting groove (20), and the limiting groove (20) is opened on the middle outer surface of the first transmission rod (4).

3. The heat treatment device for a spring according to claim 1, characterized in that: A limiting plate (18) is provided on the top of the baffle (2), and an outer surface on one side of the limiting plate (18) is slidably connected to the outer surface of the middle portion of the paddle (5).

4. The heat treatment device for a spring according to claim 1, characterized in that: A threaded rod (11) is rotatably provided at the top of the baffle (2), and the outer surface of the middle portion of the threaded rod (11) is threadedly connected to the inner wall of one end of the adjustment plate (10). The bottom of the adjustment plate (10) is rotatably connected to the top of the first gear (7) via a rotating shaft, and the bottom of the adjustment plate (10) is rotatably connected to the top of the first transmission rod (4) via a rotating shaft.

5. The heat treatment device for a spring according to claim 1, characterized in that: The first transmission rod (4) is in the form of a rectangular parallelepiped, and the width of the outer surface of the middle portion of the first transmission rod (4) is adapted to the width of the inner wall of the middle portion of the paddle (5).

6. The heat treatment device for a spring according to claim 1, characterized in that: The second transmission rod (9) is in the form of a rectangular parallelepiped, and the shape of the outer surface of one end of the second transmission rod (9) is adapted to the shape of the inner wall of the middle portion of the sleeve (8).

7. The heat treatment device for a spring according to claim 1, characterized in that: The second gear (16) is meshed with the third gear (15), and the third gear (15) is arranged at the bottom of the rotating rod (14), and the rotating rod (14) is rotatably arranged at the bottom of the corresponding baffle (2).

8. The heat treatment device for a spring according to claim 7, characterized in that: The middle outer surface of the rotating rod (14) is connected to one side of the middle inner wall of the belt (13) through a transmission wheel, and the other side of the middle inner wall of the belt (13) is connected to the middle outer surface of the second transmission rod (9) close to the motor (12) through a transmission wheel.