Target spraying device with cold spraying structure

Abstract

The utility model provides a target material spraying device with a cold spraying structure, which comprises a powder storage tank, a spraying assembly and a running assembly, the powder storage tank is connected with the spraying assembly through a conveying pipe, the running assembly is arranged on the upper side surface of the spraying assembly, a tank cover is arranged on the upper side surface of the powder storage tank, and the spraying assembly comprises a bottom frame and a spraying platform. Compared with the prior art, the cold spraying device has the advantages that the spraying assembly is arranged, when the cold spraying device is used, the spraying assembly is matched with the operation assembly to achieve cold spraying, in the cold spraying process, powder particles mainly depend on kinetic energy of high-speed particles to be deposited on the surface of a target material, and the surface of the target material is coated with the powder particles. The temperature of the particles is not increased to be above the melting point of the material before impact, thermal spraying may change the crystal structure or electrical properties of the material, and cold spraying can avoid the thermal damage and ensure that the original properties of the material are not affected, so that the good properties of the target material in electronic equipment are maintained.

Description

Technical Field

[0001] The utility model belongs to the field of spraying equipment, in particular to a target material spraying device with a cold spraying structure. Background Art

[0002] A target spraying device is a device used to apply a coating to the surface of a target material. Current target spraying devices have several drawbacks. First, methods like thermal spraying can easily overheat the material during the heating process. This is due to the high and difficult-to-precise control of the heating source temperature, which can lead to changes in material properties. For example, some alloys may experience grain growth and phase transformation, affecting the target's performance. The conventional approach to this problem is to optimize the heating parameters, but achieving complete precision is difficult, and variations between batches of material can also cause fluctuations in results. Second, coating uniformity is poor due to factors such as inadequate control of the relative motion between the spray gun and the target and unstable gas flow fields. Improved motion control systems and optimized spray gun design are commonly used to improve this, but ensuring uniformity remains difficult for complex target shapes, and these improvements are costly. Therefore, a new structure is needed to address these technical issues. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a target material spraying device with a cold spraying structure to solve the problems raised in the above background technology.

[0004] The utility model is realized through the following technical solutions: a target material spraying device with a cold spraying structure, comprising: a powder storage tank, a spraying assembly and an operating assembly, the powder storage tank is connected to the spraying assembly through a conveying pipe, the upper surface of the spraying assembly is installed with an operating assembly, the upper surface of the powder storage tank is installed with a tank cover, the spraying assembly comprises: a base frame and a spraying platform, the upper surface of the base frame is installed with a control box, the side of the control box is installed with a spraying platform through the base frame, the upper surface of the base frame is installed with a pump and a high-pressure gas component, the operating assembly comprises: a screw motor 1, a gantry and a nozzle component, the upper surface of the spraying platform is slidably installed with a gantry through a screw motor 1, the inside of the gantry is slidably installed with a nozzle component through a screw motor 2, and the nozzle component is connected to the high-pressure gas component through a hose.

[0005] As a preferred embodiment, spray powder is provided inside the powder storage tank, a delivery pipe is installed on the outer surface of the powder storage tank, the inlet end of the delivery pipe is provided at the bottom inside the powder storage tank, the end of the delivery pipe away from the powder storage tank is connected to the inlet of the pump, and the outlet of the pump is connected to the inlet of the high-pressure gas component through a pipeline.

[0006] As a preferred embodiment, the outlet of the high-pressure gas component is installed with a hose, and a control box and a spray platform are installed on the left edge of the upper surface of the base frame. The control box is electrically connected to the pump, high-pressure gas component and operating components through wires.

[0007] As a preferred embodiment, two slide grooves are symmetrically opened on the upper surface of the spraying platform, and a screw is installed inside the slide groove through a screw motor. A gantry with a U-shaped structure is installed on the upper surface of the spraying platform through the slide groove and the screw motor. When in use, the sliding installation method of the gantry and the nozzle part enables the device to flexibly adapt to targets of various shapes and sizes. For smaller targets, the movement range of the nozzle part can be adjusted so that it can be sprayed in a suitable area, avoiding powder waste and uneven coating thickness.

[0008] As a preferred embodiment, a screw is installed inside the gantry through the rotation of screw motor 2, and a nozzle component is installed on the outer surface of the screw, and the spraying end of the nozzle component is aligned with the upper surface of the spray platform. When in use, the spraying component is combined with the running component to achieve cold spraying. During the cold spraying process, the powder particles are mainly deposited on the surface of the target material by the kinetic energy of high-speed particles. The temperature of the particles will not be heated to above the melting point of the material before impact. Thermal spraying may change the crystal structure or electrical properties of the material, while cold spraying can avoid such thermal damage, ensuring that the original performance of the material is not affected, thereby maintaining the good performance of the target material in electronic equipment.

[0009] As a preferred embodiment, the nozzle inside the nozzle component is a Laval nozzle.

[0010] After adopting the above technical solution, the beneficial effect of the utility model is: by setting up a spraying component, the spraying component includes: a base frame and a spraying platform, the side of the control box is installed with a spraying platform through the base frame, and the upper surface of the base frame is installed with a pump and a high-pressure gas component. When in use, the spraying component is combined with the operating component to realize cold spraying. During the cold spraying process, the powder particles mainly rely on the kinetic energy of high-speed particles to be deposited on the surface of the target material. The temperature of the particles will not be heated to above the melting point of the material before impact. Thermal spraying may change the crystal structure or electrical properties of the material, while cold spraying can avoid such thermal damage, ensuring that the original performance of the material is not affected, thereby maintaining the good performance of the target material in electronic equipment.

[0011] By setting up an operating component, the upper surface of the spraying component is installed with an operating component, and the operating component includes: a screw motor 1, a gantry and a nozzle component. The upper surface of the spraying platform is slidably installed with a gantry through a screw motor 1, and the inside of the gantry is slidably installed with a nozzle component through a screw motor 2. The nozzle component is connected to the high-pressure gas component through a hose. When in use, the sliding installation method of the gantry and the nozzle component enables the device to flexibly adapt to targets of various shapes and sizes. For smaller targets, the movement range of the nozzle component can be adjusted to make it sprayed in a suitable area, avoiding powder waste and uneven coating thickness. For targets with irregular shapes, such as targets with curved surfaces or complex geometric shapes, by precisely controlling the movement trajectory of the nozzle component, the nozzle can always maintain a suitable distance and angle with the target surface, ensuring that powder particles can be effectively deposited on the target surface, thereby improving the coating quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0013] Figure 1 This is a schematic diagram of the overall structure of a target material spraying device with a cold spraying structure according to the present invention.

[0014] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure at A.

[0015] In the figure, 100-powder storage tank, 110-tank cover;

[0016] 200- chassis, 210- pump, 220- high-pressure gas parts, 230- control box, 240- spraying platform;

[0017] 300-chute, 310-gantry, 320-sprinkler, 330-nozzle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figures 1 to 2 The utility model provides a technical solution: a target material spraying device with a cold spraying structure, comprising: a powder storage tank 100, a spraying assembly and an operating assembly, the powder storage tank 100 is connected to the spraying assembly through a delivery pipe 120, the upper surface of the spraying assembly is installed with an operating assembly, the upper surface of the powder storage tank 100 is installed with a tank cover 110, the spraying assembly comprises: a base frame 200 and a spraying platform 240, the upper surface of the base frame 200 is installed with a control box 230, the control box 230 0 is installed with a spraying platform 240 on the side through the base frame 200, and a pump 210 and a high-pressure gas component 220 are installed on the upper surface of the base frame 200. The operating components include: a screw motor 1, a gantry 310 and a nozzle component 320. The gantry 310 is slidably installed on the upper surface of the spraying platform 240 through a screw motor 1, and the nozzle component 320 is slidably installed inside the gantry 310 through a screw motor 2. The nozzle component 320 is connected to the high-pressure gas component 220 through a hose.

[0020] See also Figures 1 to 2 As a first embodiment of the present invention, a powder storage tank 100 is provided with spray powder inside, a delivery pipe 120 is installed on the outer surface of the powder storage tank 100, an inlet end of the delivery pipe 120 is provided at the bottom inside the powder storage tank 100, an end of the delivery pipe 120 away from the powder storage tank 100 is connected to the inlet of a pump 210, and an outlet of the pump 210 is connected to the inlet of a high-pressure gas component 220 through a pipeline;

[0021] A hose is installed at the outlet of the high-pressure gas component 220. A control box 230 and a spraying platform 240 are installed on the left edge of the upper surface of the chassis 200. The control box 230 is electrically connected to the pump 210, the high-pressure gas component 220, and the operating components through wires.

[0022] During use, if the user needs to spray the target material, first place the target material on the upper surface of the spraying platform 240. After the target material is placed, the user can start the pump 210 and the high-pressure gas component 220, so that the pump 210 extracts the spray powder inside the powder storage tank 100 into the high-pressure gas component 220 through the delivery pipe 120, and then the high-pressure gas component 220 conveys the powder in the form of ultra-high-pressure airflow through the hose to the nozzle component 320, and then the nozzle component 320 sprays the airflow containing the spray powder on the surface of the target material in a high-pressure and high-speed state, thereby completing the spraying of the target material. After the spraying of one side of the target material is completed, turn the target material over and perform the same operation according to the above steps. (In order to make the powder obtain sufficient kinetic energy, the high-pressure gas component 220 needs to provide high-pressure gas, and accurately Regulating the gas flow, including a gas compressor, a pressure regulating valve and a flow regulating valve. The pressure regulating valve can adjust the gas pressure to an appropriate range (generally 1-5 MPa, depending on the powder material and spraying requirements), and the flow regulating valve controls the gas flow entering the nozzle 330 to ensure that the powder can be uniformly accelerated. Its specific structure and working principle are not described here. During use, the spraying component is combined with the operating component to achieve cold spraying. During the cold spraying process, the powder particles mainly rely on the kinetic energy of high-speed particles to be deposited on the surface of the target material. The particle temperature will not be heated to above the melting point of the material before impact. Thermal spraying may change the crystal structure or electrical properties of the material, while cold spraying can avoid such thermal damage, ensuring that the original performance of the material is not affected, thereby maintaining the good performance of the target material in electronic equipment.

[0023] See also Figures 1 to 2 As a second embodiment of the present invention, two chute grooves 300 are symmetrically formed on the upper surface of the spraying platform 240. A screw is installed in the chute 300 and rotated by a screw motor. A gantry 310 in a U-shaped structure is slidably installed on the upper surface of the spraying platform 240 through the chute 300 and the screw motor.

[0024] The interior of the gantry 310 is provided with a screw which is rotated by a screw motor 2, and a spray head 320 is installed on the outer surface of the screw. The spray end of the spray head 320 is aligned with the upper surface of the spray platform 240.

[0025] The nozzle 330 inside the nozzle member 320 is a Laval nozzle 330;

[0026] During use, when the target material is placed on the upper surface of the spraying platform 240, the user can start the screw motor 1 inside the slide 300 on the upper surface of the spraying platform 240 and the screw motor 2 inside the gantry 310 through the control box 230. When the screw motor 1 is running, the nozzle part 320 can be operated on the Y axis through the gantry 310. When the screw motor 2 inside the gantry 310 is running, the nozzle part 320 can be operated on the X axis. When the two are running at the same time, a cross-shaped operation structure is formed, so that the nozzle part 320 can better adapt to the structure of the target material, and the nozzle 330 used inside the nozzle part 320 is a Laval nozzle 330 (the Laval nozzle 330 has a convergent-divergent shape. The gas reaches the speed of sound when passing through the throat, and then further accelerates to supersonic speed in the expansion section, thereby achieving a better spraying effect. , its specific structure and principle are not described in detail here), when the nozzle component 320 transports the spraying powder to the inside of the nozzle 330 through the operating steps of the first embodiment and then sprays it out from the nozzle 330, a better spraying effect can be achieved. Due to the slidable installation method of the gantry 310 and the nozzle component 320 during use, the device can flexibly adapt to targets of various shapes and sizes. For targets of smaller sizes, the movement range of the nozzle component 320 can be adjusted to allow it to be sprayed in a suitable area, avoiding powder waste and uneven coating thickness. For targets with irregular shapes, such as targets with curved surfaces or complex geometric shapes, the movement trajectory of the nozzle component 320 can be precisely controlled to enable the nozzle to always maintain a suitable distance and angle from the target surface, ensuring that the powder particles can be effectively deposited on the target surface, thereby improving the coating quality.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A target material spraying device with a cold spraying structure, comprising: A powder storage tank (100), a spraying assembly, and an operating assembly, characterized in that the powder storage tank (100) is connected to the spraying assembly via a delivery pipe (120), the operating assembly is installed on the upper surface of the spraying assembly, and the tank cover (110) is installed on the upper surface of the powder storage tank (100); The spraying assembly comprises: a base frame (200) and a spraying platform (240); a control box (230) is mounted on the upper surface of the base frame (200); the spraying platform (240) is mounted on the side of the control box (230) through the base frame (200); and a pump (210) and a high-pressure gas component (220) are mounted on the upper surface of the base frame (200); The operating assembly comprises: a screw motor 1, a gantry (310) and a nozzle component (320); the gantry (310) is slidably mounted on the upper surface of the spraying platform (240) via the screw motor 1; the nozzle component (320) is slidably mounted inside the gantry (310) via the screw motor 2; and the nozzle component (320) is connected to the high-pressure gas component (220) via a hose.

2. The target material spraying device with a cold spraying structure according to claim 1, characterized in that: The powder storage tank (100) is provided with spray powder inside, and a delivery pipe (120) is installed on the outer surface of the powder storage tank (100). The inlet end of the delivery pipe (120) is provided at the bottom inside the powder storage tank (100), and the end of the delivery pipe (120) away from the powder storage tank (100) is connected to the inlet of the pump (210), and the outlet of the pump (210) is connected to the inlet of the high-pressure gas component (220) through a pipeline.

3. The target material spraying device with a cold spraying structure according to claim 2, characterized in that: The outlet of the high-pressure gas component (220) is installed with a hose, and a control box (230) and a spraying platform (240) are installed on the left edge of the upper surface of the base frame (200). The control box (230) is electrically connected to the pump (210), the high-pressure gas component (220) and the operating components through wires.

4. The target material spraying device with a cold spraying structure according to claim 3, characterized in that: Two slide grooves (300) are symmetrically provided on the upper side surface of the spraying platform (240), a screw is installed inside the slide groove (300) through a screw motor, and a gantry (310) with a U-shaped structure is slidably installed on the upper side surface of the spraying platform (240) through the slide groove (300) and the screw motor.

5. The target material spraying device with a cold spraying structure according to claim 4, characterized in that: A screw is installed inside the gantry (310) for rotation by a screw motor 2, and a spray head (320) is installed on the outer surface of the screw, and the spray end of the spray head (320) is aligned with the upper surface of the spray platform (240).

6. The target material spraying device with a cold spraying structure according to claim 5, characterized in that: The nozzle (330) inside the nozzle component (320) is a Laval nozzle (330).

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