Yarn laying device for carbon fiber manufacturing

By using the second motor to drive the lead screw and nut seat transmission system, the first motor to drive the main rotating rod to rotate synchronously, and the reserved slot positioning and plug-in structure, the problems of uneven pay-off speed and difficult starting height adjustment in the carbon fiber manufacturing yarn laying device are solved, and automated synchronous yarn laying of multiple groups of yarns and flexible height adjustment are realized, thereby improving processing efficiency and applicability.

CN223342924UActive Publication Date: 2025-09-16NANJING QIANGSHENG FIBERGLASS COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202422818830.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-16
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The carbon fiber manufacturing yarn laying device requires manual operation to pay out the yarn, resulting in uneven payout speed, making it difficult to achieve synchronous laying of multiple groups of carbon fiber yarns. In addition, the device is not easy to flexibly adjust the laying starting height according to the usage requirements of different yarn laying tables.

Method used

The second motor drives the lead screw and nut seat transmission system to realize the automatic lifting of the height adjustment plate. The first motor drives the main rotating rod to drive the synchronous rotation of the yarn bobbin. Combined with the reserved slot and the positioning plug-in structure of the screw, it ensures the independent disassembly of the yarn bobbin and the flexible installation of the guide roller, reducing friction resistance.

Benefits of technology

The automatic pay-off of carbon fiber yarn and the synchronous laying of multiple groups of yarns are realized, which improves the processing efficiency, enhances the applicability of the device and the laying effect, and solves the problems of uneven pay-off speed and poor laying effect.

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Abstract

The utility model discloses a carbon fiber manufacturing yarn laying device which comprises a machine frame, second motors are installed at the two ends of the bottom of the machine frame, the output ends of the second motors are connected with lead screws, nut seats are connected to the lead screws in a threaded mode, a height adjusting plate is welded between every two adjacent nut seats, and the height adjusting plates are connected with the lead screws in a threaded mode. Supporting arms are fixed to the two ends of one side of the height adjusting plate, and first motors are installed at the top ends of the supporting arms. By installing the second motor and the like, the performance of the device is optimized, a user can drive the lead screw to rotate by starting the second motor, then the nut seat is driven to move up and down through the transmission effect formed by the lead screw and the nut seat, and therefore the height adjusting plate can be driven to achieve automatic lifting adjustment on the machine frame; therefore, the initial height of yarn laying can be automatically and flexibly adjusted conveniently, the use requirements of different yarn laying tables can be met conveniently, and the applicability is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon fiber manufacturing, in particular to a carbon fiber manufacturing yarn laying device. Background Art

[0002] Carbon fiber has excellent properties, including low density, high strength, high modulus, high temperature resistance, and chemical corrosion resistance. Textile processing can improve these properties of carbon fiber, enabling it to be better applied in fields such as aerospace, sports equipment, and the automotive industry. The carbon fiber textile manufacturing process often requires the use of a yarn laying device. However, its actual operation still has some defects.

[0003] Carbon fiber manufacturing yarn laying devices often require workers to manually operate the pay-off, which will result in uneven pay-off speeds and difficulty in achieving synchronous yarn laying operations for multiple groups of carbon fiber yarns, affecting the processing effect. In addition, since the device is fixed, it is difficult to flexibly adjust the laying starting height according to the usage requirements of different yarn laying tables. Based on this, we propose a new type of carbon fiber manufacturing yarn laying device to provide better use results. Utility Model Content

[0004] The purpose of the utility model is to provide a carbon fiber yarn laying device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carbon fiber manufacturing yarn laying device, comprising a frame, a second motor is installed at both ends of the bottom of the frame, the output end of the second motor is connected to a screw rod, a nut seat is threadedly connected to the screw rod, a height adjustment plate is welded between adjacent nut seats, support arms are fixed at both ends of one side of the height adjustment plate, a first motor is installed at the top of the support arm, a main rotating rod is installed between adjacent first motors, yarn bobbins are evenly installed on one side of the main rotating rod, and carbon fiber yarn is wound on the yarn bobbin.

[0006] Preferably, a sliding connection is formed between the height adjustment plate and the frame.

[0007] Preferably, the output end of the first motor is connected to a turntable that is clamped to the main rotating rod, and fixing bolts are evenly installed between the main rotating rod and the turntable to facilitate disassembly, assembly and maintenance of the main rotating rod and the turntable.

[0008] Preferably, seven yarn bobbins are provided, and the yarn bobbins are arranged at equal intervals on the main rotating rod, so that multiple carbon fiber yarns can be laid synchronously and processing efficiency is improved.

[0009] Preferably, both ends of the yarn bobbin are provided with reserved plug-in blocks, the main rotating rod is provided with a reserved slot connected to the reserved plug-in block, and screws are provided between the reserved plug-in block and the reserved slot to facilitate independent disassembly and maintenance of each yarn bobbin.

[0010] Preferably, one end of the turntable is evenly and movably connected with a ball in contact with the support arm, so that the ball improves the smoothness of the turntable's rotational movement.

[0011] Preferably, both ends of the frame away from the support arm are welded with adjustment rods, and guide rollers are evenly installed between adjacent adjustment rods, and two guide rollers are provided.

[0012] Preferably, both ends of the guide roller are connected with mounting plates, a bearing is provided between the mounting plate and the guide roller, and a disassembly and installation structure is formed between the mounting plate and the adjustment rod via screws.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] (1) The carbon fiber yarn laying device is equipped with a second motor, etc., so that the device optimizes its own performance. The user can start the second motor to drive the screw rod to rotate, and then drive the nut seat up and down through the transmission function formed by the screw rod and the nut seat, which can drive the height adjustment plate to realize automatic lifting and adjustment on the frame, thereby facilitating the automatic and flexible adjustment of the starting height of the yarn laying, which facilitates the use requirements of different yarn laying tables and enhances applicability;

[0015] (2) The carbon fiber manufacturing yarn laying device is equipped with a main rotating rod, etc., so that the device optimizes its own structure. The first motor is started to drive the main rotating rod to rotate, which can drive the synchronous rotation of seven yarn drums arranged at equal intervals on the main rotating rod, so that the carbon fiber yarn wound on the yarn drum can be automatically paid out, the yarn laying effect is optimized, and the problems of uneven pay-off speed, difficulty in achieving batch yarn laying and poor yarn laying effect caused by manual pay-off are solved;

[0016] (3) The carbon fiber manufacturing yarn laying device is equipped with a reserved slot, etc., so that when the device is actually operated, on the one hand, the user can use the positioning plug-in structure composed of the reserved plug-in block and the reserved slot, in conjunction with the locking and fixing function of the screw, to realize the independent disassembly and replacement of each yarn tube on the main rotating rod. On the other hand, by installing two guide rollers connected by bearings on the front side of the frame, it is convenient to limit the moving direction of the carbon fiber yarn to be laid and guide it to the corresponding processing table. The rotation of the guide rollers also reduces the friction resistance of the carbon fiber yarn. Secondly, the user can use the disassembly and installation structure composed of screws between the installation plate and the adjustment support rod to independently disassemble and maintain each guide roller, which is also convenient for changing the installation spacing of the two guide rollers on the adjustment support rod to meet the yarn laying guide requirements of different carbon fiber yarns. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0018] Figure 2 This is a schematic diagram of a partial cross-sectional structure of the utility model from a side view;

[0019] Figure 3 This is a schematic diagram of the front cross-sectional structure of the frame of the utility model;

[0020] Figure 4 This is a schematic diagram of the front view structure of the main rotating rod of the utility model;

[0021] Figure 5 For this utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0022] In the figure: 1. Adjustment support rod; 2. Frame; 3. Height adjustment plate; 4. Bearing; 5. Guide roller; 6. Mounting plate; 7. Support arm; 8. Main rotating rod; 9. First motor; 10. Carbon fiber yarn; 11. Screw rod; 12. Nut seat; 13. Second motor; 14. Yarn bobbin; 15. Turntable; 16. Ball bearing; 17. Reserved slot; 18. Reserved plug block; 19. Fixing bolt. DETAILED DESCRIPTION

[0023] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-5The present invention provides an embodiment of a carbon fiber yarn laying device, comprising a frame 2, a second motor 13 mounted at both ends of the bottom of the frame 2, a screw rod 11 connected to the output end of the second motor 13, a nut seat 12 threadedly connected to the screw rod 11, and a height adjustment plate 3 welded between adjacent nut seats 12;

[0025] During use, the user can start the second motor 13 to drive the screw rod 11 to rotate, and then drive the nut seat 12 to move up and down through the transmission function formed by the screw rod 11 and the nut seat 12, which can drive the height adjustment plate 3 to realize automatic lifting and lowering adjustment on the frame 2, thereby facilitating the automatic and flexible adjustment of the starting height of the yarn laying, which is convenient for meeting the use requirements of different yarn laying tables and enhancing applicability;

[0026] Support arms 7 are fixed at both ends of one side of the height adjustment plate 3. First motors 9 are installed on the top of the support arms 7. Main rotating rods 8 are installed between adjacent first motors 9. Yarn bobbins 14 are evenly installed on one side of the main rotating rod 8. Carbon fiber yarns 10 are wound around the yarn bobbins 14.

[0027] When in use, the first motor 9 is started to drive the main rotating rod 8 to rotate, which can drive the seven yarn bobbins 14 arranged at equal intervals on the main rotating rod 8 to rotate synchronously, so that the carbon fiber yarn 10 wound on the yarn bobbins 14 can be automatically paid out, thereby optimizing the yarn laying effect and solving the problem of uneven pay-off speed and poor yarn laying effect caused by manual pay-off.

[0028] A sliding connection is formed between the height adjustment plate 3 and the frame 2;

[0029] The output end of the first motor 9 is connected to a turntable 15 that is clamped to the main rotating rod 8. Fixing bolts 19 are evenly installed between the main rotating rod 8 and the turntable 15 to facilitate the disassembly and maintenance of the main rotating rod 8 and the turntable 15.

[0030] There are seven yarn bobbins 14, which are arranged at equal intervals on the main rotating rod 8, so that multiple carbon fiber yarns 10 can be laid synchronously and the processing efficiency is improved.

[0031] Both ends of the yarn bobbin 14 are provided with a reserved plug-in block 18, and the main rotating rod 8 is provided with a reserved slot 17 that is plugged into the reserved plug-in block 18, and a screw is provided between the reserved plug-in block 18 and the reserved slot 17;

[0032] During use, the user can utilize the positioning plug-in structure formed by the reserved plug-in block 18 and the reserved slot 17, in conjunction with the locking and fixing effect of the screws, to achieve independent disassembly and replacement of each yarn bobbin 14 on the main rotating rod 8;

[0033] One end of the turntable 15 is evenly and movably connected with a ball 16 in contact with the support arm 7, so that the ball 16 improves the smoothness of the rotation of the turntable 15;

[0034] Adjustment rods 1 are welded to both ends of the frame 2 away from the support arm 7, and guide rollers 5 are evenly installed between adjacent adjustment rods 1. There are two guide rollers 5.

[0035] Both ends of the guide roller 5 are connected to mounting pieces 6, a bearing 4 is provided between the mounting piece 6 and the guide roller 5, and a disassembly and installation structure is formed between the mounting piece 6 and the adjustment support rod 1 by screws;

[0036] During use, on the one hand, by installing two guide rollers 5 movably connected by bearings 4 at the front side of the frame 2, it is convenient to limit and guide the movement direction of the carbon fiber yarn 10 to be laid and guide it to the corresponding processing table. The rotation of the guide rollers 5 reduces the friction resistance on the carbon fiber yarn 10. On the other hand, the user can use the disassembly and installation structure formed by screws between the mounting plate 6 and the adjusting support rod 1 to independently disassemble and maintain each guide roller 5, which also makes it convenient to change the installation spacing of the two guide rollers 5 on the adjusting support rod 1 to meet the laying guide requirements of different carbon fiber yarns 10.

[0037] When using the embodiment of the present application: first, connect an external power supply. Before the yarn laying process, the user can start the second motor 13 to drive the screw rod 11 to rotate, and then drive the nut seat 12 up and down through the transmission action formed by the screw rod 11 and the nut seat 12, which can drive the height adjustment plate 3 to realize automatic lifting and lowering adjustment on the frame 2, so as to facilitate automatic and flexible adjustment of the starting height of the yarn laying, which is convenient for meeting the use requirements of different yarn laying tables and enhancing applicability. During actual operation, start the first motor 9 to drive the main rotating rod 8 to rotate, which can drive the synchronous rotation of the seven yarn bobbins 14 arranged at equal intervals on the main rotating rod 8, so that the carbon fiber yarn 10 wound on the yarn bobbin 14 can be automatically paid out, the yarn laying effect is optimized, and the problem of uneven pay-out speed caused by manual pay-out and difficulty in achieving batch yarn laying and yarn laying efficiency is solved. The problem of poor results can be solved. At the same time, the user can use the positioning and plug-in structure composed of the reserved plug-in block 18 and the reserved slot 17, in conjunction with the locking and fixing effect of the screws, to realize the independent disassembly and replacement of each yarn bobbin 14 on the main rotating rod 8. In addition, by installing two guide rollers 5 movably connected by bearings 4 at the front position of the frame 2, it is convenient to limit and guide the moving direction of the carbon fiber yarn 10 to be laid and guide it to the corresponding processing table, and the rotation of the guide roller 5 can reduce the friction resistance of the carbon fiber yarn 10. Secondly, the user can use the disassembly and installation structure composed of screws between the mounting plate 6 and the adjusting support rod 1 to independently disassemble and maintain each guide roller 5, which also facilitates changing the installation spacing of the two guide rollers 5 on the adjusting support rod 1 to meet the laying guide requirements of different carbon fiber yarns 10.

[0038] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0039] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0040] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0041] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A carbon fiber yarn laying device, characterized in that: The invention comprises a frame (2), wherein both ends of the bottom of the frame (2) are equipped with a second motor (13), the output end of the second motor (13) is connected to a screw rod (11), a nut seat (12) is threadedly connected to the screw rod (11), a height adjustment plate (3) is welded between adjacent nut seats (12), and support arms (7) are fixed at both ends of one side of the height adjustment plate (3), a first motor (9) is equipped at the top of the support arm (7), a main rotating rod (8) is equipped between adjacent first motors (9), a yarn bobbin (14) is evenly equipped on one side of the main rotating rod (8), and carbon fiber yarn (10) is wound around the yarn bobbin (14).

2. A carbon fiber yarn laying device according to claim 1, characterized in that: A sliding connection is formed between the height adjustment plate (3) and the frame (2).

3. The carbon fiber yarn laying device according to claim 1, characterized in that: The output end of the first motor (9) is connected to a turntable (15) that is clamped to the main rotating rod (8), and fixing bolts (19) are evenly installed between the main rotating rod (8) and the turntable (15).

4. The carbon fiber yarn laying device according to claim 1, characterized in that: Seven yarn bobbins (14) are provided, and the yarn bobbins (14) are arranged at equal intervals on the main rotating rod (8).

5. The carbon fiber yarn laying device according to claim 1, characterized in that: Both ends of the yarn bobbin (14) are provided with reserved plug-in blocks (18), the main rotating rod (8) is provided with a reserved slot (17) plugged into the reserved plug-in block (18), and a screw is provided between the reserved plug-in block (18) and the reserved slot (17).

6. The carbon fiber yarn laying device according to claim 3, characterized in that: One end of the turntable (15) is evenly and movably connected to a ball (16) in contact with the support arm (7).

7. The carbon fiber yarn laying device according to claim 1, characterized in that: Adjustment rods (1) are welded to both ends of the frame (2) away from the support arm (7), and guide rollers (5) are evenly installed between adjacent adjustment rods (1), with two guide rollers (5) being provided.

8. The carbon fiber yarn laying device according to claim 7, characterized in that: Both ends of the guide roller shaft (5) are connected to mounting plates (6), a bearing (4) is provided between the mounting plate (6) and the guide roller shaft (5), and a disassembly and installation structure is formed between the mounting plate (6) and the adjustment support rod (1) via screws.