Integrated steel bar planting device

By designing an integrated rebar planting device that includes a lifting mechanism and a glue injection mechanism, the problems of high labor intensity, unstable drilling quality and low degree of automation of traditional rebar planting tools are solved, and automated drilling and glue injection operations are realized, thereby improving construction efficiency and quality.

CN223343741UActive Publication Date: 2025-09-16KUNMING RAILWAY CONSTR COMPANY OF CHINA RAILWAY NO 8 ENG GRP +1
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Patent Information

Application Number
CN202422320056.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-09-16
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

Traditional engineering rebar embedding tools are labor-intensive, have unstable drilling quality, and a low degree of automation. They are unable to perform glue injection operations and have significant limitations during use.

Method used

An integrated rebar planting device was designed, comprising a base structure, a lifting mechanism, a drilling mechanism, a glue injection mechanism, and a controller. By placing a drilling rig at the lifting end of the lifting mechanism, the lifting mechanism automatically controls the drilling depth, enabling automatic drilling. After drilling is complete, glue is quickly injected through the glue injection tube.

Benefits of technology

It reduces the labor intensity of workers, improves the quality and automation of drilling, expands the use scenarios of the device, and realizes the automated assembly line operation of drilling and glue injection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel bar planting, in particular to an integrated steel bar planting device which comprises a base structure, a lifting mechanism, a drilling mechanism, a glue injection mechanism and a controller. The lifting mechanism is arranged on the base structure; the drilling mechanism comprises a drilling machine mounting seat arranged at the lifting end of the lifting mechanism and a drilling machine arranged on the drilling machine mounting seat; the glue injection mechanism comprises a glue injection pump arranged on the base structure and a glue injection pipe arranged on the drilling machine mounting seat, the glue injection pipe is communicated with the glue injection pump, and the glue injection pump is externally connected with a glue source; and the drilling machine and the glue injection pump are electrically connected with the controller. The drilling machine has the advantages that the drilling machine and the glue injection pipe are arranged on the drilling machine mounting seat, glue can be injected after drilling, convenience and rapidness are achieved, and manual operation is reduced; and lifting of the drilling machine is controlled through the lifting mechanism, so that the drilling quality is stable.
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Description

Technical Field

[0001] The utility model relates to the technical field of rebar planting, in particular to an integrated rebar planting device. Background Art

[0002] Rebar planting is an indispensable part of construction production. With the development of society, the requirements for construction quality are getting higher and higher. Traditional construction technology cannot meet the requirements of current standards. Traditional rebar planting tools still rely on manual work during construction. When drilling, you must look up to observe the construction location and drill with a handheld drill, which is labor-intensive. In addition, the drill bit of traditional tools is prone to radial and lateral displacement during manual construction, and the drilling quality is unstable. The degree of automation is low, and only simple drilling operations can be performed. Grouting operations cannot be performed, and there are great limitations during use. Utility Model Content

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art, solve at least one of the above-mentioned technical problems, and provide an integrated rebar planting device.

[0004] The purpose of the present invention is achieved through the following technical solutions: an integrated rebar planting device, comprising a base structure, a lifting mechanism, a drilling mechanism, a glue injection structure and a controller; the lifting mechanism is arranged on the base structure; the drilling mechanism comprises a drill rig mounting seat arranged at the lifting end of the lifting mechanism and a drill rig arranged on the drill rig mounting seat; the glue injection mechanism comprises a glue injection pump arranged on the base structure and a glue injection pipe arranged on the drill rig mounting seat, the glue injection pipe is connected to the glue injection pump, and the glue injection pump is externally connected to a glue source; the drill rig and the glue injection pump are both electrically connected to the controller. In the present invention, by arranging the drill rig on the drill rig mounting seat, the operator is prevented from drilling with the drill rig by hand, and the drilling depth is automatically controlled by the lifting mechanism, so that the drilling quality is stable and the degree of automation is high; at the same time, a glue injection pipe is arranged on the drill rig mounting seat, and after the drilling work is completed, the glue injection work can be quickly switched to the glue injection work, which broadens the use scenarios of the device.

[0005] In some embodiments, the base structure includes a base body and a mounting frame. The mounting frame includes vertical support rods and a support platform. The bottom ends of the vertical support rods are connected to the base body, and the support platform is provided at the top ends of the vertical support rods. The mounting frame is used to provide a mounting point for the lifting mechanism.

[0006] In some embodiments, the lifting mechanism includes a lifting drive motor, a screw, and a lifting rod. The lifting drive motor is disposed on the base body. The screw is vertically disposed and has its ends rotatably connected to the base body and the support platform, respectively. One end of the screw, which is rotatably connected to the base body, is transmission-connected to the lifting drive motor. A connecting plate is disposed at the bottom of the lifting rod, which is transmission-connected to the screw. The lifting rod is vertically inserted into the support platform, and the drilling rig mounting seat is disposed at the top of the lifting rod. The lifting drive motor drives the screw to rotate, which, in turn, drives the connecting plate at the bottom of the lifting rod to perform a lifting motion, thereby causing the lifting rod to perform a lifting motion, ultimately driving the drilling rig to move upward and downward.

[0007] In some embodiments, the lifting drive motor is electrically connected to the controller. The controller controls the lifting drive motor to work in conjunction with the controller. When the controller controls the drilling rig to work, the lifting drive motor is synchronously controlled to work, so that the drilling rig can be raised and lowered while working, thereby achieving automatic drilling.

[0008] In some embodiments, a sleeve is provided on the support platform, and the lifting rod is vertically slidably inserted into the sleeve, so that the connection between the lifting rod and the support platform is more stable.

[0009] In some embodiments, a drilling limit structure is further included. The drilling limit structure includes a limit rod, which is mounted on the drill mounting base. The top of the limit rod is lower than the top of the drill bit of the drill. When the drill reaches the target drilling depth, the limit rod abuts the wall to prevent the drill from continuing to advance, thereby preventing the drill from drilling too deep.

[0010] In some embodiments, the bottom of the base body is provided with running wheels, which facilitate the movement of the device.

[0011] In some embodiments, a plurality of bottom brackets are provided at the bottom of the base body, and the bottom brackets are used to fix the device on the ground after the position of the device is adjusted to prevent the device from moving during the drilling process.

[0012] In some embodiments, a transverse base structure is further included, comprising a transverse base body and transverse support rods. Several of the transverse support rods are arranged horizontally, and the transverse base body is arranged vertically. The transverse base body is connected to one end of the plurality of transverse support rods. The vertical and transverse support rods are provided with corresponding connecting holes, and the vertical and transverse support rods are detachably connected through the connecting holes. The transverse base structure allows the device to be placed horizontally for drilling and planting rebar in a horizontal direction.

[0013] In some embodiments, the transverse base body is provided with running wheels and a bottom bracket to facilitate moving and fixing the device when the device is used transversely.

[0014] The utility model has the following advantages:

[0015] By arranging the drilling mechanism on the lifting mechanism, the lifting mechanism performs lifting movement to drive the drilling rig to feed while the drilling rig is drilling, thereby realizing automatic drilling and reducing the labor intensity of the workers; at the same time, the quality of the drilling is stabilized through automated drilling; and through the glue injection tube arranged on the drilling rig mounting seat, the glue injection work can be quickly switched to start after the drilling is completed, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the integrated rebar planting device of the present utility model;

[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0018] Figure 3 This is a structural diagram of the horizontal base structure of the utility model;

[0019] In the figure: 1. Base body; 2. Mounting frame; 21. Vertical support rod; 22. Support platform; 221. Sleeve; 31. Drive motor; 32. Screw; 33. Lifting rod; 331. Connecting plate; 41. Drilling rig mounting base; 42. Drilling rig; 43. Limit rod; 51. Glue injection pump; 52. Glue injection hose; 6. Travel wheel; 7. Bottom support; 81. Horizontal base body; 82. Horizontal support rod; 9. Connecting hole. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for the purpose of explaining the present invention and are not intended to limit the present invention. That is, the embodiments described herein are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein can be arranged and designed in a variety of different configurations.

[0021] The present invention will be further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.

[0022] like Figure 1-Figure 3As shown, an integrated rebar planting device includes a base structure, a lifting mechanism, a drilling mechanism, a glue injection mechanism and a controller; the lifting mechanism is arranged on the base structure; the drilling mechanism includes a drill mounting seat 41 arranged at the lifting end of the lifting mechanism and a drill 42 arranged on the drill mounting seat 41; the glue injection mechanism includes a glue injection pump 51 arranged on the base structure and a glue injection pipe 52 arranged on the drill mounting seat 41, the glue injection pipe 52 is connected to the glue injection pump 51, and the glue injection pump 51 is connected to an external glue source; the drill 42 and the glue injection pump 51 are both electrically connected to the controller.

[0023] Specifically, in this embodiment, the drill rig 42 is connected to the top of the drill rig mounting base 41 by bolts, the top of the glue injection tube 52 is located on one side of the drill rig 42, and the bottom end of the glue injection tube 52 passes through the drill rig mounting base 41 and is connected to the glue injection pump 51; the controller in this embodiment is an industrial computer, a single-chip microcomputer or a PLC, etc.

[0024] During the working process of this embodiment, the position of the base structure is first adjusted so that the drill bit of the drill rig 42 corresponds to the position where the hole needs to be drilled. The controller controls the drill rig 42 to start, and the lifting mechanism rises synchronously to drive the drill rig 42 to feed the hole. When the drilling is completed, the lifting mechanism controls the drill bit of the drill rig 42 to withdraw from the hole. After cleaning the drilled hole, the top end of the glue injection tube 52 is placed in the drilled hole, and the controller controls the glue injection pump 51 to feed glue into the glue injection tube 52 to start the glue injection work.

[0025] In this embodiment, the drill rig 42 is arranged on the drill rig mounting seat 41 at the lifting end of the lifting mechanism. The lifting mechanism drives the drill rig 42 to feed while drilling, thereby improving the degree of automation and the drilling quality. Moreover, by arranging the glue injection tube 52 and the drill rig 42 on the drill rig mounting seat 41, the glue injection work can be carried out quickly after the drilling is completed, thereby improving work efficiency.

[0026] Preferably, the base structure includes a base body 1 and a mounting frame 2, the mounting frame 2 includes vertical support rods 21 and a support platform 22, the bottom ends of several of the vertical support rods 21 are connected to the base body 1, and the support platform 22 is arranged at the top ends of several of the vertical support rods 21.

[0027] Specifically, in this embodiment, the bottom end of the vertical support rod 21 is welded to the base body 1, and the top end of the vertical support rod 21 is welded to the support platform 22. In this embodiment, four vertical support rods 21 are provided, and the top ends of the four vertical support rods 21 are respectively connected to the four corners of the support platform 22.

[0028] Preferably, the lifting mechanism includes a lifting drive motor 31, a screw rod 32 and a lifting rod 33. The lifting drive motor 31 is arranged on the base body 1, the screw rod 32 is arranged vertically and its two ends are respectively rotatably connected to the base body 1 and the support platform 22, and one end of the screw rod 32 rotatably connected to the base body 1 is transmission-connected to the lifting drive motor 31; a connecting plate 331 is provided at the bottom of the lifting rod 33, and the connecting plate 331 is transmission-connected to the screw rod 32. The lifting rod 33 is vertically penetrated on the support platform 22, and the drilling rig mounting seat 41 is arranged at the top of the lifting rod 33.

[0029] Specifically, in this embodiment, the lifting drive motor 31 is fixedly arranged at the bottom of the base body 1, and the bottom end of the screw rod 32 is rotatably connected to the base body 1 and passes through the base body 1 and is transmission-connected to the power output shaft of the lifting drive motor 31.

[0030] Preferably, the lifting drive motor 31 is electrically connected to the controller. Through the controller, the drilling machine 42 is controlled to drill while the lifting drive motor 31 is controlled to work synchronously, so that the drilling machine 42 is fed while drilling.

[0031] Preferably, a sleeve 221 is provided on the support platform 22, and the lifting rod 33 is vertically slidably arranged in the sleeve 221. The lifting rod 33 is slidably arranged in the sleeve 221, and the sleeve 221 makes the lifting rod 33 more stable when lifting.

[0032] Preferably, a drilling limit structure is further included, comprising a limit rod 43 disposed on the drill mounting base 41, with the top of the limit rod 43 being lower than the top of the drill bit of the drill 42. In this embodiment, the limit rod 43 abuts against the wall after the drilling depth reaches the target depth, stopping the drill 42 from advancing further and preventing excessive drilling depth.

[0033] Preferably, the bottom of the base body 1 is provided with running wheels 6. The running wheels 6 facilitate the movement of the device.

[0034] Preferably, the bottom of the base body 1 is provided with several base supports 7. The base supports 7 are commonly used by those skilled in the art, and their structure is not described in detail here. In this embodiment, the base body 1 is rectangular, with base supports 7 threadedly connected to the four corners of the bottom of the base body 1. After adjusting the position of the device using the running wheels 6, the base supports 7 are adjusted so that they contact the ground. The four base supports 7 are then used to level the device, ensuring that it is securely placed on the ground.

[0035] Preferably, the base structure further includes a transverse base body 81 and transverse support rods 82. The transverse support rods 82 are arranged horizontally, and the transverse base body 81 is arranged vertically. The transverse base body 81 is connected to one end of the transverse support rods 82. The vertical support rods 21 and the transverse support rods 82 are provided with corresponding connecting holes 9, and the vertical support rods 21 and the transverse support rods 82 are detachably connected through the connecting holes 9. Specifically, in this embodiment, the transverse base body 81 is rectangular, and transverse support rods 82 are provided at the four corners of the base body 81. Each vertical support rod 21 is provided with two connecting holes 9, and each transverse support rod 82 is also provided with two connecting holes 9. The two connecting holes 9 on each transverse support rod 82 correspond to the two connecting holes 9 at the same height on the two vertical support rods 21. In this embodiment, the connecting holes 9 on the transverse support rods 82 are detachably connected to the connecting holes 9 on the vertical support rods 21 via quick-release pins. In other embodiments, they can also be connected via bolts. The transverse base structure allows the device to be placed horizontally to achieve transverse drilling.

[0036] Preferably, the transverse base body 81 is provided with a running wheel 6 and a bottom bracket 7. The running wheel 6 and the bottom bracket 7 provided on the transverse base body 81 facilitate movement and fixation of the device when drilling a hole transversely in the device.

[0037] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation on the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the above-described technical content to make many possible changes and modifications to the present invention, or modify it into an equivalent embodiment with equivalent variations. Therefore, any changes, modifications, equivalent variations, and modifications made to the above embodiments based on the technology of the present invention that do not depart from the content of the present invention are within the scope of protection of the present invention.

Claims

1. An integrated rebar planting device, characterized in that: include: Base structure; a lifting mechanism, the lifting mechanism being arranged on the base structure; A drilling mechanism, comprising a drilling rig mounting seat (41) arranged at a lifting end of the lifting mechanism and a drilling rig (42) arranged on the drilling rig mounting seat (41); A glue injection mechanism, the glue injection mechanism comprising a glue injection pump (51) arranged on the base structure and a glue injection pipe (52) arranged on the drilling rig mounting seat (41), the glue injection pipe (52) being connected to the glue injection pump (51), and the glue injection pump (51) being connected to an external glue source; A controller is provided, wherein the drilling machine (42) and the glue injection pump (51) are both electrically connected to the controller.

2. The integrated rebar planting device according to claim 1, characterized in that: The base structure comprises a base body (1) and a mounting frame (2); the mounting frame (2) comprises vertical support rods (21) and a support platform (22); the bottom ends of a plurality of the vertical support rods (21) are connected to the base body (1); and the support platform (22) is arranged at the top ends of the plurality of the vertical support rods (21).

3. The integrated rebar planting device according to claim 2, characterized in that: The lifting mechanism comprises a lifting drive motor (31), a screw rod (32) and a lifting rod (33); the lifting drive motor (31) is arranged on the base body (1); the screw rod (32) is arranged vertically and its two ends are respectively rotatably connected to the base body (1) and the support platform (22); one end of the screw rod (32) rotatably connected to the base body (1) is transmission-connected to the lifting drive motor (31); a connecting plate (331) is provided at the bottom of the lifting rod (33); the connecting plate (331) is transmission-connected to the screw rod (32); the lifting rod (33) is vertically penetrated on the support platform (22); and the drilling rig mounting seat (41) is arranged at the top end of the lifting rod (33).

4. The integrated rebar planting device according to claim 3, characterized in that: The lifting drive motor (31) is electrically connected to the controller.

5. The integrated rebar planting device according to claim 3, characterized in that: A sleeve (221) is provided on the support platform (22), and the lifting rod (33) is vertically slidably inserted into the sleeve (221).

6. The integrated rebar planting device according to claim 2, characterized in that: Travel wheels (6) are provided at the bottom of the base body (1).

7. The integrated rebar planting device according to claim 2, characterized in that: A plurality of bottom supports (7) are provided at the bottom of the base body (1).

8. The integrated rebar planting device according to claim 2, characterized in that: The invention also includes a transverse base structure, which includes a transverse base body (81) and a transverse support rod (82), wherein a plurality of the transverse support rods (82) are arranged horizontally, and the transverse base body (81) is arranged vertically, and the transverse base body (81) is connected to one end of the plurality of the transverse support rods (82); the vertical support rod (21) and the transverse support rod (82) are provided with corresponding connecting holes (9), and the vertical support rod (21) and the transverse support rod (82) are detachably connected through the connecting holes (9).

9. The integrated rebar planting device according to claim 8, characterized in that: The transverse base body (81) is provided with running wheels (6) and a bottom support (7).

10. The integrated rebar planting device according to claim 1, characterized in that: The drilling limit structure also includes a drilling limit structure, which includes a limit rod (43). The limit rod (43) is arranged on the drilling rig mounting seat (41), and the top height of the limit rod (43) is lower than the top height of the drill bit of the drilling rig (42).