Shield segment transport vehicle platform

By designing a shield segment transport vehicle platform, the risk of falling and safety hazards during the transportation of consumables are resolved, stable and safe transportation is achieved, and construction costs are reduced.

CN223344057UActive Publication Date: 2025-09-16URBAN RAIL TRANSIT ENGINEERING CO LTD OF CHINA RAILWAY FIRST GROUP CO LTD +1
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Patent Information

Application Number
CN202423029887.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-09-16
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing shield construction, consumables such as oil and bentonite are at risk of falling and pose safety hazards when transported on segment vehicles, and manual climbing operations are required, posing safety hazards.

Method used

A shield segment transport vehicle platform is designed, including a load-bearing frame and an anti-slip panel, combined with side guard plates, bottom support beams and diagonal bracing beams to form a steel load-bearing platform fixed to the rear of the segment vehicle for stable placement of oil and other materials.

Benefits of technology

It achieves stable transportation of oil and other materials, reduces the risk of falling and the frequency of high-altitude operations, improves transportation safety and efficiency, and reduces overall costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shield segment transport vehicle platform, and relates to the field of shield construction mechanical equipment, the shield segment transport vehicle platform comprises a load-bearing frame and an antiskid panel, the antiskid panel is positioned and connected on the top surface of the load-bearing frame, and one side of the load-bearing frame is connected with a segment vehicle and synchronously moves along with the segment vehicle. The device is compact in structure and reasonable in layout, realizes independent placement of oil or other materials, realizes synchronous operation with the segment vehicle, does not need additional power investment, is low in overall manufacturing and operation cost, effectively reduces the number of times of well mouth wire rope climbing operation, and reduces safety risks.
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Description

Technical Field

[0001] The utility model relates to the field of shield construction machinery and equipment, in particular to a shield segment transport vehicle platform. Background Art

[0002] During shield tunnel construction, the various fuels, grouting materials and other consumables required for the shield machine are usually placed on the segment vehicles behind the marshaling group for transportation. The specific process is as follows:

[0003] 1) The consumables loading process mainly includes the following three steps:

[0004] 1-1. The gantry crane hoists various oils, bentonite and other consumables onto the segment truck at the wellhead;

[0005] 1-2. After the consumables are hoisted underground, the construction crane signal wire worker climbs onto the segment car and places the materials on the segments;

[0006] 1-3. Simply secure the material with straps or ropes;

[0007] 2) Transportation process: After loading is completed, the construction crane signal wire rope worker will check the material status and issue the departure order after confirming that it is correct until the vehicle enters the trolley to receive the vehicle;

[0008] 3) The vehicle pick-up process mainly includes the following two steps:

[0009] 3-1. After the marshaling group enters the trolley and arrives at the location, the person responsible for unloading the materials climbs onto the pipe segment and loosens the straps or ropes that secure the materials;

[0010] 3-2. Use the small sling inside the trolley to lift the oil to the vicinity of the grease pump, and other materials need to be manually assisted by the double-track beam for unloading.

[0011] In general, the current conventional method of transporting oil is to place the material on the segments of the segment truck. This method of transportation has great safety hazards. The segments and oil drums are round, and the oil drums are generally not fixed, which poses a risk of falling. The specific problems are as follows:

[0012] 1) Fuel or other materials are not fixed during transportation, and the train will shake during operation. Materials are likely to fall from the train and injure people or damage the track transportation system, resulting in work stoppage and production suspension;

[0013] 2) The segment truck is relatively high, and manual climbing is required when loading and unloading materials, which poses a safety hazard.

[0014] How to develop a new shield segment transport vehicle platform to achieve separate and stable transportation of various types of oil, bentonite and other consumables has become a technical problem that needs to be urgently solved by technical personnel in this field. Utility Model Content

[0015] The purpose of the utility model is to provide a shield segment transport vehicle platform to solve the problem that various consumables such as oil and bentonite are stacked on the segments during transportation, which may cause the risk of falling and potential safety hazards.

[0016] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0017] The utility model provides a shield segment transport vehicle platform, comprising a load-bearing frame and an anti-skid panel, wherein the anti-skid panel is positioned and connected to the top surface of the load-bearing frame, and one side of the load-bearing frame is connected to the segment vehicle and moves synchronously with the segment vehicle.

[0018] Preferably, side baffles are fixedly connected to three sides of the top surface of the anti-slip panel.

[0019] Preferably, the anti-slip panel is welded or fastened to the load-bearing frame by bolts.

[0020] Preferably, the anti-slip panel is set to a single plate structure or a composite plate structure. When set to a single plate structure, a fish pattern plate is used. When set to a composite plate structure, the bottom plate is a flat metal plate, and a layer of rubber plate is connected to the top surface of the flat metal plate.

[0021] Preferably, the load-bearing frame is formed by welding a plurality of steel sections together to form a square frame.

[0022] Preferably, two or four bottom support beams are provided at the bottom of the load-bearing frame, and the bottom support beams are symmetrically arranged.

[0023] Preferably, one side of the load-bearing frame is welded to the rear side of the segment car, and a diagonal bracing beam for reinforcement is provided between the bottom surface of the load-bearing frame and the side wall of the segment car; the other side of the load-bearing frame is connected to a connecting ear, and the connecting ear is detachably connected to the next segment car through a pin shaft.

[0024] Compared with the prior art, the beneficial technical effects of the present invention are:

[0025] The utility model relates to a shield segment transport vehicle platform, which is composed of an independent steel load-bearing platform component connected by a load-bearing frame, an anti-slip panel, a side baffle, a bottom support beam, a diagonal bracing beam or a connecting ear, and is connected to the rear of the segment vehicle when in use;

[0026] 1) By adding the steel load-bearing platform component, oil or other materials can be placed separately from the segments, reducing the risk of climbing operations with wire ropes at the wellhead;

[0027] 2) The platform panel is designed with an anti-slip structure and side baffles are set on three sides. Oil or other materials are placed on the platform. When the transportation speed meets the requirements, the materials are stable and there is no shaking, which is highly safe.

[0028] The utility model has a compact structure and a reasonable layout, realizes the separate placement of oil or other materials, and realizes synchronous operation with the segment vehicle, does not require the input of additional power, has low overall production and operation costs, effectively reduces the number of wire rope climbing operations at the wellhead, and reduces safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The present invention will be further described below with reference to the accompanying drawings.

[0030] Figure 1 This is the main view of the shield segment transport vehicle platform of the utility model;

[0031] Figure 2 This is a top view of the shield segment transport vehicle platform of the utility model;

[0032] Figure 3 This is a side view of the shield segment transport vehicle platform of the utility model;

[0033] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model.

[0034] Explanation of the accompanying symbols: 1. Load-bearing frame; 2. Anti-slip panel; 3. Side baffle; 4. Bottom support beam; 5. Diagonal support beam; 6. Connecting ear; 7. Segment car. DETAILED DESCRIPTION

[0035] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0036] like Figure 1-4 As shown, a shield segment transport vehicle platform includes a load-bearing frame 1 and an anti-slip panel 2. The anti-slip panel 2 is positioned and connected to the top surface of the load-bearing frame 1. One side of the load-bearing frame 1 is connected to the segment vehicle 7 and moves synchronously with the segment vehicle 7.

[0037] Specifically, side baffles 3 are fixedly connected to the three sides of the top surface of the anti-slip panel 2. The side baffles are arranged around to form vertical edges. Specifically, 10 cm metal plates can be welded and connected. They can also be adjusted according to the actual materials and replaced with multiple blocks to complete the positioning of the items above when transporting.

[0038] The anti-slip panel 2 is welded or fastened to the load-bearing frame 1 by bolts, and is easy and quick to install. In one specific embodiment, the length of the platform after connection is 1300 mm and the width is 1100 mm.

[0039] Specifically, the anti-slip panel 2 is set to a single plate structure or a composite plate structure. When it is set to a single plate structure, a fish pattern plate is used. The thickness of the fish pattern plate is 5 mm, and the top surface of the fish pattern plate is provided with multiple protrusions, which effectively play an anti-slip function; when it is set to a composite plate structure, the bottom plate is selected from a flat metal plate, and a layer of rubber plate is connected to the top surface of the flat metal plate. The selection of the rubber plate realizes a flexible connection, which can better position the objects above and protect the surface of the flat metal plate.

[0040] The load-bearing frame 1 is formed by welding a plurality of steel sections together to form a square frame. The type and specification of the steel sections are not limited. The total width of the square frame after the connection can correspond to the segment vehicle.

[0041] Specifically, two or four bottom support beams 4 are provided at the bottom of the load-bearing frame 1, and the bottom support beams 4 are arranged symmetrically. The addition of bottom support beams can effectively improve the support force of the platform, prevent deformation of the top anti-slip panel, improve the overall strength and service life of the platform, and ensure the total weight of the items transported can be smoothly met.

[0042] like Figure 3 As shown, one side of the load-bearing frame 1 is welded to one side of the segment car 7, and a diagonal bracing beam 5 for reinforcement is provided between the bottom surface of the load-bearing frame 1 and the side wall of the segment car 7. The design of the diagonal bracing beam 5 improves the connection strength between the platform and the segment car. Specifically, the bottom support beam 4 and the diagonal bracing beam 5 can preferably be made of low-alloy light channel steel. A connecting ear 6 is connected to the other side of the load-bearing frame 1, and the connecting ear 6 is detachably connected to the next segment car 7 through a pin shaft. Specifically, the connecting ear is made of steel plate, designed in a U shape, and a connecting through hole is opened in the vertical direction.

[0043] The use process of this utility model is as follows:

[0044] Step 1: First, drive the vehicle vertically to the wellhead. After stopping at the wellhead, the gantry crane or mechanical crane arm will lift the material onto the platform. The operator only needs to stand on the ground and hold the material by hand. The material will fall stably on the non-slip panel 2 of the platform, reducing the frequency of high-altitude operations and lowering safety risks.

[0045] Step 2: During transportation, the speed of the train should not exceed 5 km / h to ensure safe transportation, and the materials should remain stable on the platform without shaking or sliding;

[0046] Step three: After the train is in place, stop the vehicle, lower the anti-slip hook, and install the iron shoe to limit the position; the operator unloads the materials.

[0047] Through the above three steps, the materials and segments can be placed separately during transportation, making the storage more stable and safe.

[0048] The shield segment transport vehicle platform is used in construction projects and can be used for eight trains in four tunnels in two sections. Each train can be equipped with a transport vehicle platform. The oil, bentonite and other materials required for shield construction can be placed on the platform, which effectively reduces the frequency of personnel climbing operations and reduces the pollution of oil to the segments. At the same time, it is safer during transportation, highly practical, and has good promotion value.

[0049] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0050] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A shield segment transport vehicle platform, characterized by: It comprises a load-bearing frame (1) and an anti-slip panel (2), wherein the anti-slip panel (2) is positioned and connected to the top surface of the load-bearing frame (1), and one side of the load-bearing frame (1) is connected to a segment vehicle (7) and moves synchronously with the segment vehicle (7).

2. The shield segment transport vehicle platform according to claim 1, characterized in that: Side baffles (3) are fixedly connected to three sides of the top surface of the anti-slip panel (2).

3. The shield segment transport vehicle platform according to claim 1, characterized in that: The anti-slip panel (2) is welded or fastened to the load-bearing frame (1) by bolts.

4. The shield segment transport vehicle platform according to claim 3, characterized in that: The anti-slip panel (2) is configured as a single plate structure or a composite plate structure. When configured as a single plate structure, a fish pattern plate is used. When configured as a composite plate structure, a flat metal plate is used as the bottom plate. A layer of rubber plate is connected to the top surface of the flat metal plate.

5. The shield segment transport vehicle platform according to claim 1, characterized in that: The load-bearing frame (1) is formed by welding a plurality of steel sections together to form a square frame.

6. The shield segment transport vehicle platform according to claim 5, characterized in that: Two or four bottom support beams (4) are provided at the bottom of the load-bearing frame (1), and the bottom support beams (4) are symmetrically arranged.

7. The shield segment transport vehicle platform according to claim 1, characterized in that: One side of the load-bearing frame (1) is welded to the rear side of the segment vehicle (7), and a diagonal bracing beam (5) for reinforcement is provided between the bottom surface of the load-bearing frame (1) and the side wall of the segment vehicle (7); the other side of the load-bearing frame (1) is connected to a connecting ear (6), and the connecting ear (6) is detachably connected to the next segment vehicle (7) through a pin shaft.