Large sorting machine mounting platform
By designing a large-scale sorting machine installation platform and utilizing the friction effect of the sliding wheel mechanism and the wheel brake pad, the installation difficulties and shaking problems caused by the different sizes of sorting machines were solved, and stable installation was achieved.
Patent Information
- Application Number
- CN202422771500.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The non-standard size of existing sorting machines cannot be adapted to traditional workbenches, making installation difficult and prone to shaking during use.
A large-scale sorting machine installation platform was designed, which includes multiple sets of support frames, welding frames and guide rails. It is positioned by sliding wheel mechanisms and fixing bolts, combined with the friction effect of wheel brake pads to ensure the stable installation of the sorting machine.
The installation platform can be adjusted according to the size of the sorting machine, ensuring the stability of the sorting machine during use and solving the installation difficulty problem caused by the different lengths of non-standard sorting machines.
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Figure CN223345056U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of logistics equipment, and in particular relates to a large-scale sorting machine installation platform. Background Art
[0002] An automated sorting system is a necessary component of advanced distribution centers. It boasts high sorting efficiencies, typically sorting 6,000-12,000 cases per hour. Automated sorting machines are a key factor in improving logistics and distribution efficiency. Sorting conveyors are specialized conveying equipment designed to sort and transport products. Automated sorting systems typically consist of an automatic control and computer management system, automatic identification devices, a sorting mechanism, a main conveyor, pre-processing equipment, and sorting gates.
[0003] Domestic patent application number 202023232521.X discloses a novel mounting structure for a sorting machine trolley. The structure comprises a trolley base plate and a chain, connected by a chain link. The chain comprises an inner link plate with two symmetrical circular holes. A pair of sleeves is positioned between the left and right inner link plates. The sleeves are concentric with the circular holes in the inner link plates, and rollers are mounted on the sleeves. The inner link plates, sleeves, and rollers form a chain module. Several chain modules are connected end-to-end and secured to a single unit via outer link plates and pins. The chain link, similar to the outer link plates, is secured to the chain below the trolley via a pin passing through the sleeves. The link is connected to an L-shaped member, which is connected to the trolley base plate. This utility model connects the trolley to the chain, both driving the trolley and tensioning the chain to prevent it from falling, achieving two goals at once. Existing sorting machines need to be docked with conveyor lines to facilitate sorting and conveying items. However, non-standard sorting machines vary in length, making traditional workbenches difficult to install. The size of the installation platform cannot be adjusted based on the size of the sorting machine to be installed. Utility Model Content
[0004] To address the aforementioned technical issues, the present invention provides a large-scale sorting machine installation platform comprising multiple sets of support frames, two sets of welding frames welded to the tops of the multiple sets of support frames, and guide rails welded to the tops of the welding frames. The guide rails have a chute defined at the top, and two sets of wheel mechanisms are slidably mounted on the chute. A connecting frame is fixedly mounted on the tops of the wheel mechanisms. A docking frame is mounted on the tops of the two sets of connecting frames to butt joint.
[0005] By sliding four sets of wheel mechanisms, the positions of the two sets of docking frames are limited according to the size of the sorting machine chassis to be installed, and they are installed on the top of the docking frames for use.
[0006] As a further preferred technical solution of the present invention, closing plates are welded and installed at both ends of the guide rail. Two sets of positioning holes are opened on the side of the guide rail.
[0007] The position of the wheel mechanism is limited by the closing plate to ensure that the wheel mechanism slides inside the guide rail to adjust to the corresponding size of the sorting machine.
[0008] As a further preferred technical solution of the present invention, the wheel mechanism includes a wheel frame and a pulley rotatably mounted within the wheel frame. A positioning frame is provided on one side of the wheel frame. The positioning frame has two sets of through holes. Fixing bolts penetrate between the through holes and the positioning openings to secure the wheel mechanism.
[0009] The wheel mechanism can be slid and positioned according to the size of the sorting machine to be installed, thus ensuring the fixed installation of the sorting machine. Fixing bolts are inserted between the through holes and the positioning ports to ensure that the sorting machine will not shake during use due to friction during sorting. This ensures the stability of the sorting machine during use.
[0010] As a further preferred technical solution of the present invention, a mounting bracket is welded to the top of the connecting bracket, and a mounting hole is provided on the top of the mounting bracket.
[0011] The arrangement of the mounting holes facilitates docking and mounting of the structure on the top thereof.
[0012] As a further preferred technical solution of the present invention, an adjusting bolt is threaded through the top of the pulley frame and installed with the connecting frame. The bottom of the adjusting bolt is fixedly mounted with a wheel brake pad through a bearing seat. The bottom of the wheel brake pad is provided with a friction surface.
[0013] By turning the adjusting bolt, the position of the wheel brake pad is adjusted up and down, so that the friction surface contacts the pulley, rubbing the pulley to achieve the wheel braking effect.
[0014] As a further preferred technical solution of the present invention, the docking frame is provided with a plurality of docking holes, and the docking frame and the connecting frame are fixedly mounted by mounting bolts penetrating the docking holes and the mounting holes.
[0015] The sorting machine and the connecting frame are fixedly installed by fixing the docking frame on the top of the connecting frame.
[0016] Beneficial effects
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. The wheel mechanism can be slid and positioned according to the size of the sorting machine to ensure the fixed installation of the sorting machine. Fixing bolts are inserted between the through-holes and the positioning ports to ensure that the sorting machine will not shake during use due to friction during sorting. The wheel brake pads rub against the pulley to achieve a braking effect, ensuring the stability of the sorting machine during use.
[0019] 2. By sliding the pulley and defining its position, the docking frame is fixed on top of the connecting frame, thus securing the sorter and the connecting frame. This solves the problem of non-standard sorters of varying lengths that make traditional workbenches difficult to install. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 This is a schematic diagram of the installation structure of the docking frame in the present utility model;
[0022] Figure 3 This is a schematic diagram of the installation structure of the wheel body mechanism in the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the wheel brake pad position in the utility model.
[0024] In the figure: 1. Support frame; 2. Welding frame; 3. Guide rail; 31. Closing plate; 32. Positioning port; 33. Slide groove; 4. Connecting frame; 41. Mounting frame; 42. Mounting hole; 5. Docking frame; 51. Docking hole; 6. Wheel body mechanism; 61. Wheel body frame; 62. Pulley; 63. Positioning frame; 64. Through hole; 65. Fixing bolt; 66. Wheel brake pad; 661. Friction surface; 67. Adjusting bolt. DETAILED DESCRIPTION
[0025] This specific embodiment is a large-scale sorting machine installation platform.
[0026] Existing sorting machines need to be docked with conveyor lines to facilitate sorting and conveying items. However, non-standard sorting machines vary in length, making traditional workbenches difficult to install. The size of the installation platform cannot be adjusted based on the size of the sorting machine to be installed.
[0027] Its structural diagram is as follows Figure 1-Figure 4As shown. A large sorting machine installation platform includes multiple groups of support frames 1, two groups of welding frames 2 welded and installed on the top of the multiple groups of support frames 1, and guide rails 3 welded and installed on the top of the welding frames 2. Closing plates 31 are welded and installed at both ends of the guide rails 3. Two groups of positioning openings 32 are provided on the side of the guide rails 3. The position of the wheel mechanism 6 is limited by the closing plate 31 to ensure that the wheel mechanism 6 slides inside the guide rail 3 to match the size of the sorting machine and is adjusted to the corresponding size. A slide groove 33 is provided on the top of the guide rail 3, and two groups of wheel mechanisms 6 are slidably installed on the slide groove 33. The wheel mechanism 6 includes a wheel frame 61 and a pulley 62 rotatably installed inside the wheel frame 61. A positioning frame 63 is provided on one side of the wheel frame 61. Two groups of through holes 64 are provided on the positioning frame 63. The through holes 64 and the positioning openings 32 are fixed and installed through fixing bolts 65. It solves the problem that non-standard sorting machines have different lengths and traditional workbenches are difficult to meet installation requirements. The wheel mechanism 6 can be slidably positioned according to the size of the sorting machine to be installed, ensuring a secure installation. A fixing bolt 65 is inserted between the through-hole 64 and the positioning opening 32 to prevent the installed sorting machine from shaking during use due to friction from the top during sorting. This ensures the stability of the sorting machine during operation. A connecting frame 4 is fixedly mounted to the top of the wheel mechanism 6. A mounting frame 41 is welded to the top of the connecting frame 4. A mounting hole 42 is provided at the top of the mounting frame 41. The mounting hole 42 facilitates docking and installation of the top structure. An adjusting bolt 67 is threaded through the top of the pulley 62, connecting it to the connecting frame 4. A brake pad 66 is fixed to the bottom of the adjusting bolt 67 through a bearing seat. The brake pad 66 has a friction surface 661 at its bottom. By turning the adjusting bolt 67, the position of the brake pad 66 is adjusted up and down, bringing the friction surface 661 into contact with the pulley 62, rubbing the pulley 62 and achieving a braking effect. A docking frame 5 is installed on the top of the two sets of connecting frames 4. The docking frame 5 has multiple docking holes 51. Bolts penetrate the docking holes 51 and the mounting holes 42 to secure the docking frame 5 to the connecting frames 4. By securing the docking frame 5 to the top of the connecting frames 4, the sorting machine and the connecting frames 4 are fixedly mounted.
[0028] During use, depending on the length of the sorter to be installed, the adjusting bolt 67 is adjusted after the sliding pulley 62 reaches the target length, causing the brake pad 66 to brake the pulley 62, forming a square hollow work surface. Fixing bolts 65 are inserted through the positioning opening 32 and the through hole 64 to secure the installation. This ensures the overall stability of the mounting platform when the sorter frame is placed horizontally on the docking frame 5. This solves the problem of non-standard sorters of varying lengths, which makes traditional workbenches difficult to accommodate.
[0029] All technical features in this embodiment can be freely combined according to actual needs.
[0030] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.
Claims
1. A large sorting machine installation platform, characterized in that: The invention comprises a plurality of support frames (1), two welding frames (2) welded and mounted on the top of the plurality of support frames (1), and a guide rail (3) welded and mounted on the top of the welding frames (2); a slide groove (33) is provided on the top of the guide rail (3), and two groups of wheel mechanisms (6) are slidably mounted on the slide groove (33); a connecting frame (4) is fixedly mounted on the top of the wheel mechanism (6); and a docking frame (5) is docked and mounted on the top of the two groups of connecting frames (4).
2. A large-scale sorting machine installation platform according to claim 1, characterized in that: Closing plates (31) are welded and installed at both ends of the guide rail (3), and two groups of positioning openings (32) are opened on the side of the guide rail (3).
3. A large-scale sorting machine installation platform according to claim 2, characterized in that: The wheel mechanism (6) comprises a wheel frame (61) and a pulley (62) rotatably mounted inside the wheel frame (61); a positioning frame (63) is provided on one side of the wheel frame (61); two groups of through holes (64) are provided on the positioning frame (63); the through holes (64) and the positioning opening (32) are fixedly mounted through fixing bolts (65).
4. A large-scale sorting machine installation platform according to claim 3, characterized in that: A mounting frame (41) is welded and mounted on the top of the connecting frame (4), and a mounting hole (42) is provided on the top of the mounting frame (41).
5. A large-scale sorting machine installation platform according to claim 4, characterized in that: A thread at the top of the pulley (62) penetrates through the top of the wheel frame (61) and is installed with an adjusting bolt (67) and the connecting frame (4). A wheel brake pad (66) is fixedly installed at the bottom of the adjusting bolt (67) through a bearing seat. A friction surface (661) is provided at the bottom of the wheel brake pad (66).
6. A large-scale sorting machine installation platform according to claim 5, characterized in that: The docking frame (5) is provided with a plurality of docking holes (51), and the docking frame (5) and the connecting frame (4) are fixedly mounted by mounting bolts penetrating the docking holes (51) and the mounting holes (42).
Citation Information
Patent Citations
Novel mounting structure for sorting machine trolley
CN214731871U