Vacuum drying device for tea fermentation

By introducing a combined design of a fixed box, an exhaust pipe, an exhaust pipe and a stirring rack into the tea fermentation vacuum drying device, the problem of untimely water vapor discharge is solved, efficient drying and uniform heating of the tea are achieved, and the drying effect and quality are improved.

CN223345820UActive Publication Date: 2025-09-16ZIYANG COUNTY JINCHAO TEA CO LTD
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Patent Information

Application Number
CN202422610049.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-16
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the existing vacuum drying device for tea fermentation, the water vapor inside the vacuum drying box cannot be discharged in time, which affects the drying efficiency.

Method used

The fixed box, the suction pipe, the exhaust pipe and the reciprocating structure are used in combination. The air is drawn in through the suction pipe and the water vapor is discharged through the exhaust pipe. The tea leaves are turned and stirred in combination with the stirring rack to ensure that the tea leaves are heated evenly.

Benefits of technology

The tea drying efficiency is improved and the quality is guaranteed. The tea is heated evenly and the drying effect is significantly improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223345820U_ABST
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Abstract

The utility model discloses a vacuum drying device for tea fermentation, and relates to the technical field of tea processing equipment. The vacuum drying device for tea fermentation comprises a heat preservation box, a fixed box is fixedly installed on one side of the heat preservation box, an exhaust pipe is fixedly installed on one side of the heat preservation box and the top of the fixed box, an exhaust pipe is fixedly installed on one side of the fixed box, a communicating pipe is fixedly installed on the top of the fixed box, and a feeding port is formed in the top of the heat preservation box. According to the vacuum drying device for tea fermentation, through cooperative use of the fixed box, the exhaust pipe, the exhaust pipe and a reciprocating structure, air in the heat preservation box can be extracted, the interior of the heat preservation box is driven to be in a vacuum state, water vapor in the heat preservation box can be extracted, and the tea drying efficiency is guaranteed; and through a reciprocating structure and a stirring frame, in the process of extracting air and water vapor in the heat preservation box, the tea leaves can be stirred, the tea leaves are driven to be heated uniformly, the tea leaf drying effect is improved, and the tea leaf quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing equipment, in particular to a vacuum drying device for tea fermentation. Background Art

[0002] Chinese patent document CN218973084U discloses a vacuum drying device for tea fermentation, which relates to the field of tea fermentation technology. The vacuum drying device for tea fermentation includes a mounting base, a drying component, and a rotating component. A mounting side panel is fixedly mounted on the top of the mounting base, and the drying component is arranged on the mounting side panel. The drying component includes a hollow cross bar and a vacuum drying box. The hollow cross bar is used to dry the tea leaves inside the vacuum drying box. The vacuum drying device for tea fermentation can dry the tea leaves inside the vacuum drying box, thereby removing the moisture inside the tea leaves, improving the dryness of the tea leaves, and facilitating the subsequent storage of the tea leaves. In addition, the tea leaves inside the vacuum drying box can be rotated during the drying process, which not only allows the tea leaves to be fully dried, but also filters out the tea leaves inside the tea leaves, thereby improving the efficiency of tea processing.

[0003] However, during the use of the above vacuum drying device, the water vapor inside the vacuum drying box cannot be discharged in time, which affects the drying efficiency. Utility Model Content

[0004] The purpose of the present invention is to provide a vacuum drying device for tea fermentation to solve the problems and defects raised by the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a vacuum drying device for tea fermentation, comprising an insulated box, a fixed box fixedly installed on one side of the insulated box, an exhaust pipe fixedly installed on one side of the insulated box and the top of the fixed box, an exhaust pipe fixedly installed on one side of the fixed box, a connecting pipe fixedly installed on the top of the fixed box, a feeding port provided on the top of the insulated box, a discharge port provided on the bottom of the insulated box, four supporting columns fixedly installed on the bottom outer wall of the insulated box, casters movably installed on the bottom of the four supporting columns, and two electric heating plates fixedly installed on the bottom inner side of the insulated box, the two electric heating plates are symmetrically arranged front and back, a reciprocating structure arranged on the insulated box and the fixed box, which is used to extract air from the inside of the insulated box through the coordinated use of the fixed box, the exhaust pipe, and the reciprocating structure, and a stirring rack arranged on the reciprocating structure, which is used to turn the tea leaves inside the insulated box through the coordinated use of the reciprocating structure and the stirring rack.

[0006] Preferably, the reciprocating structure includes a motor, an eccentric rod, a push-pull rod, and a piston. The motor is fixedly installed on the outer wall of one side of the fixed box, the eccentric rod is rotatably installed on both sides of the insulation box and both sides of the fixed box, the push-pull rod is rotatably installed on the outer wall of the eccentric rod, the piston is slidably installed on the inner side of the fixed box, and one end of the push-pull rod is hingedly installed on the bottom of the piston, and the output shaft of the motor is fixedly installed on one end of the eccentric rod, which can extract the air inside the insulation box to drive the inside of the insulation box to a vacuum state, and can also extract the water vapor inside the insulation box to ensure the efficiency of tea drying.

[0007] Preferably, there are five stirring racks, which are fixedly installed on the outer wall of the eccentric rod at equal distances. In the process of extracting air and water vapor inside the heat preservation box, the tea leaves can also be stirred, so that the tea leaves are heated evenly, the drying effect of the tea leaves is improved, and the quality of the tea leaves is guaranteed.

[0008] Preferably, a sealing cover is installed on the outer thread of the feed port, and push rods are fixedly installed on the outer walls of both sides of the sealing cover to facilitate opening and closing of the feed port.

[0009] Preferably, a guide rail is fixedly installed on the bottom outer wall of the insulation box, and the guide rail is located outside the discharge port. A sealing plate is movably installed between the guide rail and the insulation box, and the sealing plate is located below the discharge port to facilitate opening and closing of the discharge port.

[0010] Preferably, the front side of the heat preservation box is inlaid with transparent glass, and a control panel is fixedly installed on the front outer wall of the heat preservation box to facilitate observation of the drying status of the tea leaves.

[0011] Preferably, the air extraction pipe and the exhaust pipe are both provided with a one-way valve, and the connecting pipe is provided with a manual valve.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The vacuum drying device for tea fermentation can extract the air inside the heat preservation box through the coordinated use of a fixed box, an exhaust pipe, an exhaust pipe, and a reciprocating structure, so as to drive the interior of the heat preservation box to a vacuum state, and can also extract the water vapor inside the heat preservation box to ensure the tea drying efficiency; through the reciprocating structure and the stirring frame, in the process of extracting the air and water vapor inside the heat preservation box, the tea leaves can also be stirred, so that the tea leaves are heated evenly, the tea drying effect is improved, and the tea quality is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 This is a cross-sectional view of the fixed box of the utility model;

[0017] Figure 3 It is a cross-sectional view of the fixed box of the utility model.

[0018] Figure numerals: 1. Insulation box; 2. Fixed box; 3. Exhaust pipe; 4. Exhaust pipe; 5. Motor; 6. Eccentric rod; 7. Push-pull rod; 8. Piston; 9. Connecting pipe; 10. Feed port; 11. Sealing cover; 12. Push rod; 13. Discharge port; 14. Guide rail; 15. Sealing plate; 16. Support column; 17. Caster; 18. Electric heating plate; 19. Stirring frame; 20. Transparent glass; 21. Control panel. DETAILED DESCRIPTION

[0019] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0020] See also Figure 1-3 The utility model provides a technical solution: a vacuum drying device for tea fermentation, comprising an insulated box 1, a fixed box 2 is fixedly installed on one side of the insulated box 1, an exhaust pipe 3 is fixedly installed on one side of the insulated box 1 and the top of the fixed box 2, an exhaust pipe 4 is fixedly installed on one side of the fixed box 2, a connecting pipe 9 is fixedly installed on the top of the fixed box 2, a feed port 10 is provided on the top of the insulated box 1, a discharge port 13 is provided at the bottom of the insulated box 1, four support columns 16 are fixedly installed on the outer wall of the bottom of the insulated box 1, and the four support columns The bottom of 16 is movably equipped with casters 17, and also includes two electric heating plates 18 fixedly mounted on the bottom inner side of the insulation box 1. The two electric heating plates 18 are symmetrically arranged front to back. The reciprocating structure provided on the insulation box 1 and the fixed box 2 is used to extract the air inside the insulation box 1 through the coordinated use of the fixed box 2, the exhaust pipe 3, the exhaust pipe 4, and the reciprocating structure. The stirring rack 19 provided on the reciprocating structure is used to turn the tea leaves inside the insulation box 1 through the coordinated use of the reciprocating structure and the stirring rack 19.

[0021] The reciprocating structure includes a motor 5, an eccentric rod 6, a push-pull rod 7, and a piston 8. The motor 5 is fixedly mounted on the outer wall of one side of the fixed box 2, the eccentric rod 6 is rotatably mounted on both sides of the insulation box 1 and the fixed box 2, the push-pull rod 7 is rotatably mounted on the outer wall of the eccentric rod 6, the piston 8 is slidably mounted on the inner side of the fixed box 2, and one end of the push-pull rod 7 is hinged to the bottom of the piston 8. The output shaft of the motor 5 is fixedly mounted to one end of the eccentric rod 6. When the motor 5 is started, the output shaft of the motor 5 drives the eccentric rod 6 to rotate, and the rotation of the eccentric rod 6 drives the top of the push-pull rod 7 to move with the piston 8. The piston 8 performs a reciprocating lifting motion, and in the process of descending, a negative pressure is generated above the heat preservation box 1 and the piston 8, and the air and water vapor inside the heat preservation box 1 are extracted into the interior of the fixed box 2 through the exhaust pipe 3 by the atmospheric pressure. In the process of rising, the piston 8 generates a positive pressure above the heat preservation box 1 and the piston 8, and the air and water vapor inside the fixed box 2 are discharged to the outside of the fixed box 2 through the exhaust pipe 4 by the atmospheric pressure, so that the interior of the heat preservation box 1 is in a vacuum state, and the water vapor inside the heat preservation box 1 can also be extracted to ensure the efficiency of tea drying.

[0022] There are five stirring racks 19, which are fixedly installed on the outer wall of the eccentric rod 6 at equal intervals. In the process of extracting air and water vapor inside the thermal insulation box 1, the reciprocating structure can also drive the stirring rack 19 to rotate, so that the stirring rack 19 is used to stir the tea inside the thermal insulation box 1, drive the tea to be heated evenly, improve the tea drying effect, and ensure the quality of the tea.

[0023] A sealing cover 11 is threadedly mounted on the outer side of the feed port 10 , and push rods 12 are fixedly mounted on both side outer walls of the sealing cover 11 to facilitate opening and closing the feed port 10 .

[0024] A guide rail 14 is fixedly installed on the bottom outer wall of the insulation box 1, and the guide rail 14 is located outside the discharge port 13. A sealing plate 15 is movably installed between the guide rail 14 and the insulation box 1, and the sealing plate 15 is located below the discharge port 13 to facilitate opening and closing the discharge port 13.

[0025] A transparent glass 20 is inlaid on the front side of the heat preservation box 1, and a control panel 21 is fixedly installed on the front outer wall of the heat preservation box 1 to facilitate observation of the drying status of the tea leaves.

[0026] Both the air extraction pipe 3 and the exhaust pipe 4 are provided with a one-way valve, and the connecting pipe 9 is provided with a manual valve.

[0027] Working principle: By manually twisting the push rod 12 and the sealing cover 11, the feed port 10 of the heat preservation box 1 can be opened and closed, and then the tea can be put into the heat preservation box 1, and then the manual valve is closed, and the electric heating plate 18 is started through the control panel 21. The electric heating plate 18 heats and dries the tea inside the heat preservation box 1, and then the motor 5 is started through the control panel 21. The output shaft of the motor 5 drives the eccentric rod 6 to rotate. The rotation of the eccentric rod 6 drives the top of the push-pull rod 7 and the piston 8 to perform reciprocating lifting and lowering motions. During the descent of the piston 8, a negative pressure is generated above the heat preservation box 1 and the piston 8, and the heat preservation box is lifted by the atmospheric pressure. 1, the air and water vapor inside the heat preservation box 1 are extracted into the interior of the fixed box 2 through the exhaust pipe 3, and the piston 8 generates a positive pressure above the heat preservation box 1 and the piston 8 during the upward movement, and the air and water vapor inside the fixed box 2 are discharged to the outside of the fixed box 2 through the exhaust pipe 4 by atmospheric pressure. The eccentric rod 6 drives the stirring frame 19 to rotate during the rotation process, so that the stirring frame 19 is used to stir the tea leaves inside the heat preservation box 1, driving the tea leaves to be heated evenly. After the tea leaves are dried, the sealing plate 15 is manually pushed to the right to remove the sealing plate 15 from under the discharge port 13 of the heat preservation box 1, so that the dried tea leaves can be collected.

[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A vacuum drying device for tea fermentation, comprising an insulation box (1), a fixed box (2) fixedly mounted on one side of the insulation box (1), an exhaust pipe (3) fixedly mounted on one side of the insulation box (1) and the top of the fixed box (2), an exhaust pipe (4) fixedly mounted on one side of the fixed box (2), a connecting pipe (9) fixedly mounted on the top of the fixed box (2), a feed port (10) provided on the top of the insulation box (1), a discharge port (13) provided on the bottom of the insulation box (1), four support columns (16) fixedly mounted on the outer wall of the bottom of the insulation box (1), and casters (17) movably mounted on the bottoms of the four support columns (16), characterized in that: Also includes: Two electric heating plates (18) are fixedly mounted on the inner bottom of the heat preservation box (1), and the two electric heating plates (18) are symmetrically arranged front to back; A reciprocating structure provided on the heat preservation box (1) and the fixed box (2) is used to extract air from the interior of the heat preservation box (1) through the coordinated use of the fixed box (2), the air extraction pipe (3), the exhaust pipe (4), and the reciprocating structure; The stirring frame (19) arranged on the reciprocating structure is used to stir the tea leaves inside the heat preservation box (1) through the coordinated use of the reciprocating structure and the stirring frame (19).

2. A vacuum drying device for tea fermentation according to claim 1, characterized in that: The reciprocating structure comprises a motor (5), an eccentric rod (6), a push-pull rod (7), and a piston (8); the motor (5) is fixedly mounted on one side outer wall of the fixed box (2); the eccentric rod (6) is rotatably mounted on both sides of the heat preservation box (1) and both sides of the fixed box (2); the push-pull rod (7) is rotatably mounted on the outer wall of the eccentric rod (6); the piston (8) is slidably mounted on the inner side of the fixed box (2); one end of the push-pull rod (7) is hingedly mounted to the bottom of the piston (8); and the output shaft of the motor (5) is fixedly mounted to one end of the eccentric rod (6).

3. The vacuum drying device for tea fermentation according to claim 2, characterized in that: There are five stirring racks (19) which are fixedly installed on the outer wall of the eccentric rod (6) at equal distances.

4. The vacuum drying device for tea fermentation according to claim 3, characterized in that: The outer side of the feed port (10) is threadedly mounted with a sealing cover (11), and outer walls on both sides of the sealing cover (11) are fixedly mounted with push rods (12).

5. The vacuum drying device for tea fermentation according to claim 4, characterized in that: A guide rail (14) is fixedly mounted on the bottom outer wall of the heat preservation box (1), and the guide rail (14) is located outside the discharge port (13). A sealing plate (15) is movably mounted between the guide rail (14) and the heat preservation box (1), and the sealing plate (15) is located below the discharge port (13).

6. The vacuum drying device for tea fermentation according to claim 5, characterized in that: The front side of the heat preservation box (1) is inlaid with transparent glass (20), and the front outer wall of the heat preservation box (1) is fixedly mounted with a control panel (21).

7. The vacuum drying device for tea fermentation according to claim 6, characterized in that: The air extraction pipe (3) and the exhaust pipe (4) are both provided with a one-way valve, and the connecting pipe (9) is provided with a manual valve.

Citation Information

Patent Citations

  • Vacuum drying device for tea fermentation

    CN218973084U