Vacuum gas quenching furnace flue gas purifier with high safety

Abstract

The utility model discloses a vacuum gas quenching furnace flue gas purifier with high safety, which comprises a vacuum gas quenching furnace and further comprises a smoke dust filtering assembly, the smoke dust filtering assembly comprises an input pipe butted to one side of the vacuum gas quenching furnace, a filtering box is mounted on one side of the input pipe in a butted manner, a sliding chute is formed in the filtering box, and a smoke outlet is formed in the other side of the input pipe; a filter element is slidably inserted into the sliding groove, a cover plate is arranged on one side of the filter element in a butt joint mode, and a handle is arranged on the surface of the cover plate. According to the utility model, the smoke dust filtering assembly is arranged, and the smoke dust filtering assembly is mainly used for cleaning smoke dust in smoke and is mainly used for cleaning large-particle pollutants. When smoke dust in the gas quenching furnace enters the filter box through the input pipe, the smoke dust can be absorbed and cleaned at the inserted filter element part. And large-particle pollutants in the flue gas are prevented from flowing to subsequent processes.

Description

Technical Field

[0001] The utility model relates to the technical field of vacuum air quenching furnaces, in particular to a vacuum air quenching furnace fume purifier with high safety. Background Art

[0002] Vacuum gas quenching furnace flue gas purifiers are specially designed to treat the flue gas and harmful substances generated during the operation of vacuum gas quenching furnaces. These purifiers are widely used in fields such as metallurgy, machinery, and aerospace. Especially during heat treatment of materials, they effectively remove particulate matter, harmful gases, and other pollutants from the flue gas, ensuring a safe working environment and compliance with environmental standards.

[0003] The Chinese invention patent with application number CN219186234U discloses an anti-clogging vacuum air quenching furnace flue gas purifier, which includes a purification cylinder, a filter plate is slidably connected to the middle position of the air transmission channel, a fixed plate is provided on the top of the filter plate, and a rack is provided on the upper plate surface of the fixed plate. At the same time, limit plates are provided on both sides of the rack, and a half gear meshing with the rack is provided above the filter plate in the interior of the purification cylinder, and springs are provided on the limit plates on both sides. The movable ends of the springs are pressed outward against the corresponding inner wall surfaces. The utility model solves the problem that the flue gas generated by the vacuum high-pressure gas quenching furnace during quenching is not cleaned and becomes clogged when the purifier is used to purify the flue gas. The flue gas purifier proposes that the originally fixed filter plate is designed as a spring-retractable structure, and the rebound characteristics of the spring are used to make the filter plate fully vibrate, thereby throwing out impurities on its surface to avoid clogging of the filter screen.

[0004] In the prior art, flue gas generated by vacuum quenching furnaces is typically filtered directly out of the flue gas pipeline using an integrated filter. However, this integrated cleaning assembly only removes large particles of smoke from the flue gas, but cannot individually remove the various harmful components within the flue gas. Therefore, the flue gas cleaning assembly in the prior art cannot achieve effective cleaning results. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a vacuum air quenching furnace flue gas purifier with high safety.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A highly safe vacuum air quenching furnace flue gas purifier comprises a vacuum air quenching furnace and further comprises:

[0008] The smoke and dust filtering assembly includes an input pipe docked at one side of the vacuum gas quenching furnace, a filter box is docked and installed on one side of the input pipe, a slide is provided inside the filter box, a filter element is slidably installed inside the slide, a cover plate is docked at one side of the filter element, and a handle is provided on the surface of the cover plate.

[0009] Further technical solutions also include:

[0010] The air washing component includes an intermediate tube docked and installed on one side of the filter box, an air washing tank is docked and installed on one side of the intermediate tube, a rotating shaft is rotatably installed inside the air washing tank, a motor is docked and installed on one side of the rotating shaft, and a stirring blade is rotatably set on the surface of the rotating shaft.

[0011] According to a further technical solution, the intermediate pipe is butt-jointed and installed at the bottom of the scrubber tank, and scrubbing liquid is provided inside the scrubber tank.

[0012] Further technical solutions also include:

[0013] The terminal cleaning component includes an output pipe docked and installed on one side of the gas washing tank, one side of the output pipe is docked and installed with a tank body, the inside of the tank body is plugged and installed with a filter material, and one side of the filter material is provided with an air outlet.

[0014] According to a further technical solution, the filter material is installed in a sliding manner inside the tank body, and a hole is provided on one side of the air outlet.

[0015] According to a further technical solution, the smoke filter assembly, the air washing assembly and the terminal cleaning assembly are arranged in a passage, and the installation order thereof can be changed.

[0016] According to a further technical solution, a cover is provided on the top of the vacuum gas quenching furnace, and the cover is made of high temperature resistant material.

[0017] Compared with the prior art, the present invention provides a vacuum air quenching furnace flue gas purifier with high safety, which has the following beneficial effects:

[0018] The smoke filter assembly removes dust from the flue gas, primarily removing large particles of pollutants. When dust from the gas quenching furnace enters the filter cartridge through the inlet pipe, it is absorbed and cleaned by the plugged-in filter element. This prevents large particles from being carried over to subsequent processes.

[0019] The scrubbing assembly adds scrubbing solution to the interior of the scrubber, absorbing harmful substances from the flue gas through a chemical reaction. Because harmful substances in the flue gas come into contact with the scrubbing solution over a large area within the scrubber, and the stirring structure allows for effective scrubbing, the system is designed to ensure efficient scrubbing.

[0020] The terminal cleaning component is set up to achieve the effect of terminal exhaust cleaning. The pre-treated exhaust gas enters the interior of the tank through the output pipe, achieving a cleaning effect on the surface of the filter material, thereby achieving the effect of harmless gas discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of a vacuum air quenching furnace flue gas purifier with high safety proposed by the utility model;

[0022] Figure 2 This is a partial structural diagram of a smoke filter assembly of a vacuum air quenching furnace smoke purifier with high safety proposed by the utility model;

[0023] Figure 3 This is a schematic cross-sectional view of the gas scrubber assembly of a vacuum air quenching furnace flue gas purifier with high safety proposed by the present invention;

[0024] Figure 4 This is a partial structural diagram of a terminal cleaning component of a vacuum air quenching furnace flue gas purifier with high safety proposed by the utility model.

[0025] In the figure: 1. Vacuum air quenching furnace; 2. Soot filter assembly; 3. Air scrubber assembly; 4. Terminal cleaning assembly; 5. Inlet pipe; 6. Filter box; 7. Filter element; 8. Cover plate; 9. Intermediate pipe; 10. Air scrubber tank; 11. Rotating shaft; 12. Stirring blade; 13. Output pipe; 14. Tank body; 15. Filter material; 16. Motor; 17. Lid; 18. Air outlet; 19. Slide; 20. Handle. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] Example 1: Reference Figure 1 - Figure 4 A vacuum air quenching furnace flue gas purifier with high safety, comprising a vacuum air quenching furnace 1, and further comprising:

[0028] The smoke filter assembly 2, the main function of which is to remove large particles of dust from the flue gas. The smoke filter assembly 2 includes an input pipe 5 docked on one side of the vacuum gas quenching furnace 1. The flue gas inside the gas quenching furnace 1 enters the interior of the filter box 6 through the input pipe 5; the slide 19 inside the filter box 6 is the part where the filter 7 is slidably connected. A filter box 6 is docked and installed on one side of the input pipe 5, and a slide 19 is provided inside the filter box 6. A filter element 7 is slidably installed inside the slide 19. The filter element 7 is used to directly absorb dust in the flue gas. A cover plate 8 is docked on one side of the filter element 7, and a handle 20 is provided on the surface of the cover plate 8.

[0029] A highly safe vacuum air quenching furnace flue gas purifier, further comprising:

[0030] The main function of the gas washing component 3 is to eliminate the toxic gases in the flue gas by cleaning, thereby preventing the toxic gases from being discharged into the air. The gas washing component 3 includes an intermediate tube 9 that is docked and installed on one side of the filter box 6. The intermediate tube 9 is a gas conveying component. A gas washing tank 10 is docked and installed on one side of the intermediate tube 9. The gas washing tank 10 achieves the gas washing effect through the built-in gas washing liquid. The gas washing tank 10 is internally rotatably installed with a rotating shaft 11, and the motor 16 drives the stirring blade 12 to stir the gas washing liquid through the rotating shaft 11, thereby increasing the gas washing effect. A motor 16 is docked and installed on one side of the rotating shaft 11, and a stirring blade 12 is rotatably provided on the surface of the rotating shaft 11.

[0031] A highly safe vacuum quenching furnace flue gas purifier, wherein the intermediate pipe 9 is butt-jointed and installed at the bottom of the scrubbing tank 10, ensuring a large contact area between the gas and the scrubbing liquid.

[0032] A highly safe vacuum air quenching furnace flue gas purifier, further comprising:

[0033] The terminal cleaning assembly 4 cleans the flue gas at the end of the process, preventing problems such as backdraft. It includes an output pipe 13 docked on one side of the scrubber tank 10. A tank body 14 docks on one side of the output pipe 13. Filter material 15 installed inside the tank body 14 directly absorbs harmful gases from the flue gas, cleaning it before final discharge. Filter material 15 is installed inside the tank body 14, and an air outlet 18 is provided on one side of the filter material 15.

[0034] A vacuum gas quenching furnace flue gas purifier with high safety, wherein the filter material 15 is slidably connected and installed in the interior of the tank body 14 to ensure that the filter material 15 can be taken out. A hole is set on one side of the air outlet 18.

[0035] A highly safe vacuum air quenching furnace flue gas purifier. The smoke filter assembly 2, scrubber assembly 3, and terminal cleaning assembly 4 are arranged in a channel configuration, achieving modular cleaning effects and avoiding incomplete gas cleaning within the integrated cleaning assembly. The installation order can be changed.

[0036] A vacuum gas quenching furnace flue gas purifier with high safety. A cover 17 is provided on the top of the vacuum gas quenching furnace 1. The cover 17 is made of high-temperature resistant material, which can increase the heat preservation effect of the gas quenching furnace 1 and avoid the risk of burning the cleaning device.

[0037] Working principle:

[0038] During the actual design process, the present invention aims to avoid the following defects in the prior art: "In the prior art, the flue gas generated by the vacuum quenching furnace is generally directly removed from the inside of the pipe by an integrated filtration method. However, the integrated cleaning component only removes large particles of smoke in the smoke, and the different harmful components in the smoke cannot be cleaned separately. Therefore, the smoke cleaning component in the prior art cannot achieve an effective cleaning effect." Therefore, the present invention specifically proposes a smoke filter component 2, an air washing component 3 and a terminal cleaning component 4;

[0039] The device configures the traditional integrated cleaning tank into a multi-channel modular cleaning unit, so that the cleaning materials of different parts are different, thereby making the cleaning effect of different parts on different materials more thorough.

[0040] Soot filter assembly 2:

[0041] The core components of this assembly are the filter cartridge 6 and filter element 7. The filter element 7 is inserted and mounted within the chute 19 of the filter cartridge 6 via the cover plate 8. This allows the filter element 7 to be removed from the filter cartridge 6 at any time for self-cleaning and replacement. This structure ensures that the filter element 7 is cleaned immediately and prevents it from becoming unusable after prolonged use. A handle 20 on the cover plate 8 controls the insertion and removal of the filter element 7.

[0042] Gas washing component 3;

[0043] The main function of this component is to directly contact the flue gas with the scrubbing liquid through a chemical reaction with harmful gases in the flue gas. At the same time, in order to increase the contact effect between the flue gas and the scrubbing liquid, a rotating shaft 11 and a motor 16 are installed inside the scrubbing tank 10. The motor 16 controls the stirring blades 12 to stir the inside of the scrubbing tank 10 through the rotating shaft 11, thereby increasing the contact area between the flue gas and the scrubbing liquid and making the reaction more effective. The toxic substances in the flue gas are either directly dissolved or retained inside the scrubbing tank 10 through chemical reactions.

[0044] End cleaning component 4:

[0045] This component is the final step in cleaning the flue gas, primarily aiming to achieve harmless emissions and prevent backdraft. The treated flue gas is then fed into the interior of the tank 14 through the output pipe 13, where it is finally cleaned by the filter material 15, ensuring that the discharged flue gas meets environmental standards. Furthermore, the air outlet 18 containing the filter material 15 prevents backdraft of pollutants from the air.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements that are inherent to such process, method, article or device. The above is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field within the technical scope disclosed by the present invention, who makes equivalent substitutions or changes based on the technical solution and utility model concept of the present invention, should be included in the scope of protection of the present invention.

Claims

1. A vacuum air quenching furnace flue gas purifier with high safety, comprising a vacuum air quenching furnace (1), characterized in that: Also includes: A smoke filter assembly (2) includes an input pipe (5) docked at one side of a vacuum gas quenching furnace (1), a filter box (6) docked at one side of the input pipe (5), a slide groove (19) is provided inside the filter box (6), a filter element (7) is slidably installed inside the slide groove (19), a cover plate (8) is docked at one side of the filter element (7), and a handle (20) is provided on the surface of the cover plate (8).

2. The highly safe vacuum air quenching furnace flue gas purifier according to claim 1, characterized in that: Also includes: A scrubbing assembly (3) includes an intermediate tube (9) dockedly mounted on one side of a filter box (6); a scrubbing tank (10) is dockedly mounted on one side of the intermediate tube (9); a rotating shaft (11) is rotatably mounted inside the scrubbing tank (10); a motor (16) is dockedly mounted on one side of the rotating shaft (11); and a stirring blade (12) is rotatably mounted on the surface of the rotating shaft (11).

3. The highly safe vacuum air quenching furnace flue gas purifier according to claim 2, characterized in that: The intermediate pipe (9) is butt-mounted at the bottom of the scrubbing tank (10), and scrubbing liquid is provided inside the scrubbing tank (10).

4. The highly safe vacuum air quenching furnace flue gas purifier according to claim 2, characterized in that: Also includes: A terminal cleaning assembly (4) includes an output pipe (13) docked and mounted on one side of a gas washing tank (10); a tank body (14) is docked and mounted on one side of the output pipe (13); a filter material (15) is plugged and mounted inside the tank body (14); and an air outlet (18) is provided on one side of the filter material (15).

5. The highly safe vacuum air quenching furnace flue gas purifier according to claim 4, characterized in that: The filter material (15) is installed in a sliding manner inside the tank body (14), and a hole is provided on one side of the air outlet (18).

6. The highly safe vacuum air quenching furnace flue gas purifier according to claim 4, characterized in that: The smoke filter assembly (2), the air washing assembly (3) and the terminal cleaning assembly (4) are arranged in a passage, and the installation sequence thereof can be changed.

7. The highly safe vacuum air quenching furnace flue gas purifier according to claim 1, characterized in that: A cover (17) is provided on the top of the vacuum air quenching furnace (1), and the cover (17) is made of high-temperature resistant material.

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