Spraying device for silent blasting expanding agent
The height and angle of the nozzle can be adjusted by the spray device driven by hydraulic rod and servo motor. The air flow is combined with the cleaning liquid to solve the problems of flexibility and cleanliness of the spray device, and improve work efficiency and cleaning effect.
Patent Information
- Application Number
- CN202422987215.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing silent blasting expansion agent injection device is not flexible in changing the injection position and angle, resulting in low working efficiency of the injection device.
The hydraulic rod is used to drive the fixed shell to rise and fall, and the servo motor and servo motor drive the gear to rotate to adjust the height and angle of the nozzle, and the mixing mechanism uses the air flow to mix the cleaning liquid for cleaning.
The spraying range is expanded, the spraying efficiency and cleaning effect are improved, and the stability and flexibility of the device are ensured.
Smart Images

Figure CN223346049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection devices, in particular to an injection device for a silent blasting expansion agent. Background Art
[0002] The silent blasting expansion agent injection device is a device specifically used to accurately and efficiently inject silent blasting expansion agents into the target blasting area. It plays a key role in silent blasting operations. Through a special injection mechanism, it ensures that the expansion agent can be evenly distributed, creating conditions for the subsequent crushing of structures such as rocks or concrete, while avoiding the noise and vibration hazards caused by traditional blasting methods.
[0003] After searching, the Chinese patent announcement number is: CN216759502U, which discloses a spraying device, including: a base frame; at least one first nozzle arranged on the base frame; at least one second nozzle arranged on the base frame; and a driving assembly, the driving assembly including a first driving member and a second driving member, the first driving member is connected to the first nozzle, for driving the first nozzle to spray a medium toward the workpiece, and the second driving member is connected to the second nozzle, for driving the second nozzle to swing and spray the medium toward the workpiece. Through this spraying device, the medium is first sprayed toward the surface of the workpiece in a direction, and then swung to spray the medium. Compared with the existing technology, this application is simple to operate, the surface of the workpiece is uniform and delicate, and the surface performance of the workpiece is improved. However, in actual use, the device drives the nozzle to swing through the second driving member, so that the change of the spray position and angle cannot be completed well, thereby reducing the flexibility and working efficiency of the spraying device. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a silent blasting expansion agent injection device, which aims to improve the problem in the prior art that the injection position and angle cannot be changed well, thereby reducing the working efficiency of the injection device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a silent blasting expansion agent injection device, comprising a bottom plate and a sliding shell, the left and right ends of the front side of the bottom plate are fixedly connected to hydraulic rods, the top end of the hydraulic rod is fixedly connected to a fixed shell, the inner bottom wall of the fixed shell is fixedly connected to a gear seat, the middle part of the top wall of the bottom plate is fixedly connected to a feeding bin, the inner wall of the sliding shell is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a gear 1, the gear 1 is meshed with the gear seat, and the middle part of the top wall of the sliding shell is fixedly connected A servo motor is connected, and the output end of the servo motor is fixedly connected to gear 2. The top wall of the feed bin is fixedly connected to a compression fan, the rear side of the compression fan is connected to a connecting pipe, the bottom end of the connecting pipe is connected to the rear side of the feed bin, and the front side of the feed bin is connected to a spherical conveying pipe. The top end of the spherical conveying pipe is rotatably connected to a nozzle, and the front side of the top wall of the sliding shell is rotatably connected to a gear column, the gear column is meshed with the gear 2, the inner wall of the gear column is fixedly connected to the nozzle, and a mixing mechanism is provided in the middle of the connecting pipe.
[0006] Through the above technical solution: the height of the spray device can be adjusted by raising and lowering the fixed shell, the horizontal position of the spray head can be adjusted by rotating the gear one, and the spray angle of the spray head can be changed by rotating the gear column, thereby expanding the spray range of the spray device and ensuring the uniformity of the spray.
[0007] As a further description of the above technical solution:
[0008] The mixing mechanism includes a conversion valve, the inner wall of the conversion valve is fixedly installed in the middle of the connecting pipe, the right side of the conversion valve is connected to a diverter pipe, the right end of the diverter pipe is connected to a mixing box, the bottom wall of the mixing box is fixedly connected to the right side of the top wall of the bottom plate, the top wall of the mixing box is connected to a liquid injection valve, the left side of the mixing box is connected to a one-way valve, the inner bottom wall of the mixing box is rotatably connected to a turning leaf, and the outer wall of the turning leaf is provided with a plurality of holes at equal intervals.
[0009] Through the above technical solution: when cleaning is needed, the air flow output by the compression fan can be output through the diversion pipe through the conversion of the conversion valve, and the cleaning liquid and clean water are injected into the mixing box, so that the output air flow drives the rotor to rotate, so that the liquid can be mixed, thereby improving the effect of the cleaning liquid, and then the feed hopper and the conveying pipe can be cleaned and output by the nozzle, making it easier to clean the inside of the device.
[0010] As a further description of the above technical solution:
[0011] The mixing mechanism further comprises a rubber pad, the inner wall of which is fixedly mounted on the front end of the outer wall of the diverter pipe, and the outer wall of the diverter pipe is fixedly connected to the right side of the mixing box.
[0012] Through the above technical solution, the connection of the shunt pipe can be protected, thereby achieving the purpose of protection.
[0013] As a further description of the above technical solution:
[0014] A control switch is fixedly connected to the rear side of the fixed shell, and the control switch is electrically connected to the hydraulic rod, the servo motor, the servo motor and the compression fan respectively.
[0015] Through the above technical solution, the hydraulic rod, the servo motor, the servo motor and the compression fan can be opened and closed.
[0016] As a further description of the above technical solution:
[0017] The rear side of the top wall of the sliding shell is fixedly connected to the limiting frame, the top wall of the fixed shell is provided with a limiting groove, and the rear side of the limiting frame is slidably connected to the limiting groove.
[0018] Through the above technical solution, the displacement of the sliding shell is made more stable under the restriction of the limiting groove.
[0019] As a further description of the above technical solution:
[0020] A push rod is fixedly connected to the rear side of the top wall of the bottom plate, and a rubber sleeve is fixedly connected to the middle part of the push rod.
[0021] Through the above technical solution, the anti-slip effect of the push rod is improved under the fixation of the rubber sleeve.
[0022] As a further description of the above technical solution:
[0023] A support column is fixedly connected to the front side of the top wall of the bottom plate, and the top wall of the support column adopts a square design.
[0024] Through the above technical solution, the fixed shell can be limited by the support column to avoid its excessive drop.
[0025] As a further description of the above technical solution:
[0026] The left and right sides of the bottom plate are both fixedly connected to two connecting seats, and one side of each of the connecting seats is rotatably connected to a roller.
[0027] Through the above technical solution, the movement flexibility of the device is improved under the rotation connection of the roller.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the utility model, by activating the hydraulic rod, its top end can drive the spray device to adjust the height, and then under the rotation of gear 1, the sliding shell slides horizontally in front of the fixed shell to achieve the purpose of adjusting the horizontal position. At the same time, under the drive of the servo motor, the gear column drives the nozzle to change the spray angle, thereby expanding the spray range of the spray device and improving the spray efficiency.
[0030] 2. In the utility model, the air flow output by the compression fan is output through the diverter pipe through the conversion of the conversion valve, and then when cleaning is needed, the cleaning liquid and clean water are injected into the mixing box through the injection valve, so that the output air flow drives the rotary blade to rotate, so that under the action of multiple holes, the mixing effect of the cleaning liquid and clean water is improved, and then the feed hopper and the conveying pipe can be cleaned and output by the nozzle, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A perspective view of the silent blasting expansion agent injection device proposed in the present invention;
[0032] Figure 2 This is a side view of the injection device for silent blasting expansion agent proposed by the utility model;
[0033] Figure 3 This is a top view of the injection device for silent blasting expansion agent proposed by the utility model;
[0034] Figure 4 This is a schematic structural diagram of the tooth seat of the injection device for silent blasting expansion agent proposed in the utility model;
[0035] Figure 5 This is a disassembled diagram of the mixing mechanism of the injection device for silent blasting expansion agent proposed in the utility model.
[0036] Legend:
[0037] 1. Bottom plate; 2. Mixing mechanism; 201. Conversion valve; 202. Diverter pipe; 203. Mixing box; 204. Injection valve; 205. One-way valve; 206. Rotating leaf; 207. Hole; 208. Rubber pad; 3. Hydraulic rod; 4. Fixed shell; 5. Gear seat; 6. Feed hopper; 7. Sliding shell; 8. Servo motor; 9. Gear 1; 10. Servo motor; 11. Gear 2; 12. Compressor fan; 13. Connecting pipe; 14. Spherical conveying pipe; 15. Gear column; 16. Nozzle; 17. Limiting frame; 18. Limiting slot; 19. Control switch; 20. Connecting seat; 21. Roller; 22. Push rod; 23. Rubber sleeve; 24. Support column. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] Reference Figure 1 、 Figure 2 and Figure 4 The utility model provides an embodiment of a silent blasting expansion agent injection device, comprising a bottom plate 1 and a sliding shell 7. The left and right ends of the front side of the bottom plate 1 are fixedly connected to a hydraulic rod 3. The top of the hydraulic rod 3 is fixedly connected to the fixed shell 4. When the hydraulic rod 3 is started, its top can drive the fixed shell 4 to rise and fall, thereby adjusting the height of the nozzle 16. The inner bottom wall of the fixed shell 4 is fixedly connected to a gear holder 5. The middle part of the top wall of the bottom plate 1 is fixedly connected to a feeding bin 6. The inner wall of the sliding shell 7 is fixedly connected to a servo motor 8. The output end of the servo motor 8 is fixedly connected to a gear 1 9. The gear 1 9 is meshed with the gear holder 5. Under the drive of the servo motor 8, the gear 1 9 rotates on the top wall of the gear holder 5, so that the sliding shell 7 can slide on the front side of the fixed shell 4, so that the nozzle 16 can change its horizontal position. The middle part of the top wall of the sliding shell 7 is fixedly connected to a servo motor 10. The output end of the servo motor 10 is fixedly connected to a gear 2 11. The top wall of the feeding bin 6 is fixedly connected to a compression fan 1 2. The rear side of the compression fan 12 is connected with a connecting pipe 13. The bottom end of the connecting pipe 13 is connected to the rear side of the feed bin 6. When the compression fan 12 is started, the conveyed air pressure can enter the feed bin 6 through the connecting pipe 13, thereby outputting the expansion agent. The front side of the feed bin 6 is connected with a spherical conveying pipe 14. The top end of the spherical conveying pipe 14 is rotatably connected with a nozzle 16. Under the connection of the spherical conveying pipe 14, it can rotate with the nozzle 16. The front side of the top wall of the sliding shell 7 rotates. A gear column 15 is dynamically connected, and the gear column 15 is meshed with the gear 2 11. Under the rotation of the gear 2 11, the gear column 15 can drive the nozzle 16 to change its angle, thereby expanding the spray range of the spray device. The inner wall of the gear column 15 is fixedly connected to the nozzle 16, and the middle part of the connecting pipe 13 is provided with a mixing mechanism 2; the rear side of the top wall of the sliding shell 7 is fixedly connected to the limit frame 17, and the top wall of the fixed shell 4 is provided with a limit groove 18, and the rear side of the limit frame 17 is slidably connected to the limit groove 18;
[0040] Specifically, by starting the hydraulic rod 3, the top end of the hydraulic rod 3 can drive the fixed shell 4 to adjust its height, thereby achieving control of the height of the equipment. By starting the servo motor 8, the servo motor 8 drives the gear 1 9 to rotate, and the gear 1 9 rotates on the top wall of the gear holder 5, thereby driving the sliding shell 7 to slide horizontally on the front side of the fixed shell 4, thereby achieving the purpose of adjusting the horizontal position of the nozzle 16. By driving the servo motor 10, the servo motor 10 causes the gear 2 11 to drive the gear column 15 to rotate, so that the nozzle 16 can complete the change of the spray angle, thereby expanding the spray range of the spray device, making the spray range wider. By starting the compression fan 12, the compression fan 12 conveys air into the interior of the feed bin 6, so that the expansion agent inside the feed bin 6 is transported through the spherical conveying pipe 14, so that the expansion agent is sprayed through the nozzle 16, improving the spray efficiency and making the spray process more efficient. The rear side of the limit frame 17 is slidably connected to the limit groove 18, so that when the sliding shell 7 moves, its displacement stability is improved, ensuring the stability and reliability of the equipment during operation.
[0041] Reference Figure 1 、 Figure 3 and Figure 5 The mixing mechanism 2 includes a conversion valve 201. The inner wall of the conversion valve 201 is fixedly installed in the middle of the connecting pipe 13. The right side of the conversion valve 201 is connected to a diverter pipe 202. Under the conversion of the conversion valve 201, the transported air flow can be transported through the diverter pipe 202. The right end of the diverter pipe 202 is connected to a mixing box 203. The bottom wall of the mixing box 203 is fixedly connected to the right side of the top wall of the bottom plate 1. The top wall of the mixing box 203 is connected to a liquid injection valve 204. The liquid injection valve 204 can be used to inject liquid into the mixing box 2. 03 is injected with cleaning liquid and clean water. The left side of the mixing box 203 is connected with a one-way valve 205. Under the action of the one-way valve 205, backflow is avoided. The inner bottom wall of the mixing box 203 is rotatably connected with a rotating leaf 206. The outer wall of the rotating leaf 206 is evenly spaced with multiple holes 207. Under the rotation of the rotating leaf 206, the mixing effect of the cleaning liquid and clean water is improved, and the conveyed air flow can clean the feed hopper 6 and the spherical conveying pipe 14, and then spray out through the nozzle 16;
[0042] Specifically, by operating the conversion valve 201, the airflow generated by the compression fan 12 can be guided to the diversion pipe 202, thereby realizing the output of the airflow. When cleaning operations are required inside the feed silo 6, cleaning liquid and clean water can be injected into the mixing box 203 through the injection valve 204. When the airflow is output through the diversion pipe 202, it will drive the rotating vane 206 to rotate. The rotation of the rotating vane 206 will generate shear force at multiple holes 207, thereby improving the mixing effect of the cleaning liquid and clean water. As the airflow continues to drive, the mixed liquid is effectively transported to the interior of the feed silo 6, and then the mixed liquid is sprayed out through the nozzle 16, thereby achieving an efficient cleaning effect and ensuring the smooth completion of the cleaning.
[0043] Reference Figure 1 、 Figure 4 and Figure 5 The mixing mechanism 2 further includes a rubber pad 208, the inner wall of which is fixedly mounted on the front end of the outer wall of the diverter pipe 202, and the outer wall of the diverter pipe 202 is fixedly connected to the right side of the mixing box 203; a control switch 19 is fixedly connected to the rear side of the fixed shell 4, and the control switch 19 is electrically connected to the hydraulic rod 3, the servo motor 8, the servo motor 10 and the compression fan 12 respectively;
[0044] Specifically, the rubber pad 208 can protect the front end of the outer wall of the diverter pipe 202, thereby reducing the wear at the connection of the diverter pipe 202. The control switch 19 is electrically connected to the hydraulic rod 3, servo motor 8, servo motor 10 and compression fan 12 respectively, so that the control switch 19 can complete the opening and closing of the device.
[0045] Reference Figure 1 、 Figure 2 and Figure 3 The rear side of the top wall of the bottom plate 1 is fixedly connected to a push rod 22, and the middle part of the push rod 22 is fixedly connected to a rubber sleeve 23; the front side of the top wall of the bottom plate 1 is fixedly connected to a support column 24, and the top wall of the support column 24 adopts a square design; the left and right sides of the bottom plate 1 are fixedly connected to two connecting seats 20, and one side of each of the multiple connecting seats 20 is rotatably connected to a roller 21;
[0046] Specifically, the rubber sleeve 23 can improve the anti-slip effect of the push rod 22, and the support column 24 can limit the displacement of the bottom wall of the fixed shell 4 to prevent it from falling excessively. The connecting seat 20 and the roller 21 make it easier to move the device.
[0047] Working principle: When starting to use, by starting the hydraulic rod 3, its top can drive the fixed shell 4 to adjust the height, by starting the servo motor 8, it drives the gear 1 9 to rotate, so that the gear 1 9 rotates on the top wall of the gear seat 5, so that the sliding shell 7 slides horizontally in front of the fixed shell 4, so as to achieve the purpose of adjusting the horizontal position of the nozzle 16, by driving the servo motor 10, the gear 2 11 drives the gear column 15 to rotate, so that the nozzle 16 can complete the change of the injection angle, thereby expanding the injection range of the injection device, by starting the compression fan 12, the air flow is transported into the interior of the feed bin 6, so that the expansion agent in the feed bin 6 passes through the spherical The delivery pipe 14 is used for delivery, so that the expansion agent is sprayed through the nozzle 16, which improves the spraying efficiency, and by rotating the conversion valve 201, the air flow output by the compression fan 12 is output through the diversion pipe 202, so that when the inside of the feed silo 6 needs to be cleaned, the cleaning liquid and clean water are injected into the mixing box 203 through the injection valve 204, so that the output air flow drives the rotor 206 to rotate, so that under the shear force of multiple holes 207, the mixing effect of the cleaning liquid and clean water is improved, and then the air flow drives the liquid to be delivered, so that the mixture of cleaning liquid and water can clean the inside of the feed silo 6 and be output by the nozzle 16, thereby improving the cleaning effect and completing the cleaning purpose.
[0048] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A silent blasting expansion agent injection device, comprising a base plate (1) and a sliding shell (7), characterized in that: The left and right ends of the front side of the bottom plate (1) are fixedly connected to hydraulic rods (3), the top end of the hydraulic rod (3) is fixedly connected to a fixed shell (4), the inner bottom wall of the fixed shell (4) is fixedly connected to a gear seat (5), the middle part of the top wall of the bottom plate (1) is fixedly connected to a feed bin (6), the inner wall of the sliding shell (7) is fixedly connected to a servo motor (8), the output end of the servo motor (8) is fixedly connected to a gear 1 (9), the gear 1 (9) is meshed with the gear seat (5), the middle part of the top wall of the sliding shell (7) is fixedly connected to a servo motor (10), the output end of the servo motor (10) is fixedly connected to a gear 2 (11), The top wall of the feed bin (6) is fixedly connected to a compression fan (12), the rear side of the compression fan (12) is connected to a connecting pipe (13), the bottom end of the connecting pipe (13) is connected to the rear side of the feed bin (6), the front side of the feed bin (6) is connected to a spherical conveying pipe (14), the top end of the spherical conveying pipe (14) is rotatably connected to a nozzle (16), the front side of the top wall of the sliding shell (7) is rotatably connected to a gear column (15), the gear column (15) is meshed with the gear 2 (11), the inner wall of the gear column (15) is fixedly connected to the nozzle (16), and a mixing mechanism (2) is provided in the middle of the connecting pipe (13).
2. The silent blasting expansion agent injection device according to claim 1, characterized in that: The mixing mechanism (2) comprises a conversion valve (201), the inner wall of the conversion valve (201) is fixedly mounted on the middle portion of the connecting pipe (13), the right side of the conversion valve (201) is connected to a diverter pipe (202), the right end of the diverter pipe (202) is connected to a mixing box (203), the bottom wall of the mixing box (203) is fixedly connected to the right side of the top wall of the bottom plate (1), the top wall of the mixing box (203) is connected to a liquid injection valve (204), the left side of the mixing box (203) is connected to a one-way valve (205), the inner bottom wall of the mixing box (203) is rotatably connected to a turning leaf (206), and the outer wall of the turning leaf (206) is provided with a plurality of holes (207) at equal intervals.
3. The silent blasting expansion agent injection device according to claim 2, characterized in that: The mixing mechanism (2) further comprises a rubber pad (208), the inner wall of the rubber pad (208) being fixedly mounted on the front end of the outer wall of the diverter pipe (202), and the outer wall of the diverter pipe (202) being fixedly connected to the right side of the mixing box (203).
4. The silent blasting expansion agent injection device according to claim 1, characterized in that: A control switch (19) is fixedly connected to the rear side of the fixed shell (4), and the control switch (19) is electrically connected to the hydraulic rod (3), the servo motor (8), the servo motor (10), and the compression fan (12), respectively.
5. The silent blasting expansion agent injection device according to claim 1, characterized in that: The rear side of the top wall of the sliding shell (7) is fixedly connected to a limiting frame (17), the top wall of the fixed shell (4) is provided with a limiting groove (18), and the rear side of the limiting frame (17) is slidably connected to the limiting groove (18).
6. The silent blasting expansion agent injection device according to claim 1, characterized in that: A push rod (22) is fixedly connected to the rear side of the top wall of the bottom plate (1), and a rubber sleeve (23) is fixedly connected to the middle of the push rod (22).
7. The silent blasting expansion agent injection device according to claim 1, characterized in that: A support column (24) is fixedly connected to the front side of the top wall of the bottom plate (1), and the top wall of the support column (24) is square in design.
8. The silent blasting expansion agent injection device according to claim 1, characterized in that: Two connecting seats (20) are fixedly connected to the left and right sides of the bottom plate (1), and one side of each of the connecting seats (20) is rotatably connected to a roller (21).