Novel practical rapid gear inspection tool for main speed reducer shell
By designing a fast gear inspection tool for the main reducer housing and using the positioning unit, transmission unit and limit assembly to simulate gear movement, the gear interference problem was solved, the inspection accuracy and efficiency were improved, and smooth assembly was ensured.
Patent Information
- Application Number
- CN202422868598.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In the prior art, gear interference problems are prone to occur in the main reducer housing during the assembly process, and the lack of effective pre-inspection tools leads to low assembly efficiency.
A new type of rapid gear inspection tool for the main reducer housing was designed. It includes a positioning unit, a transmission unit, an inspection unit and a limit assembly. It is made of high-strength aluminum alloy. The transmission unit simulates the gear motion trajectory for inspection to prevent defective parts from flowing out.
It improves the accuracy and efficiency of gear inspection, avoids gear interference problems in the later assembly process, and reduces the burden on operators.
Smart Images

Figure CN223346460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of main reducers, in particular to a novel practical fast gear inspection tool for a main reducer housing. Background Art
[0002] The final drive housing provides mounting support for the differential assembly and the driving and driven spiral bevel gear assemblies, securing these critical components. These components generate significant forces and vibrations during vehicle operation, and the housing must be able to withstand and stably secure them to ensure proper operation of the drivetrain. The final drive housing also plays a role in transmitting power within the drivetrain. Engine power is transmitted to the final drive via the drive shaft. As a load-bearing component, the housing must be able to withstand and effectively transmit this power, distributing it to the wheels and propelling the vehicle forward.
[0003] The final reducer housing is a crucial component of the automotive chassis, serving both as a fixed position and supporting element for the differential assembly and the driving and driven spiral bevel gear assemblies. This component is complex and requires high precision. To prevent gear interference during later assembly, a tool for rapid inspection is required. To address this issue, a new, practical, and rapid gear inspection tool for final reducer housings was developed. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a novel practical and rapid gear inspection tool for a main reducer housing, aiming to improve the problem of gear interference in the prior art.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A new practical and rapid gear inspection tool for a main reducer housing includes a positioning unit, characterized in that: the top end of the positioning unit is rotatably connected to a transmission unit, the outside of the transmission unit is fixedly connected to an inspection unit, and the outside of the transmission unit is fixedly connected to a limit assembly;
[0007] As a further description of the above technical solution:
[0008] The limiting assembly includes a limiting block, the interior of which is fixedly connected to the exterior of the transmission unit;
[0009] As a further description of the above technical solution:
[0010] The transmission unit is made of high-strength aluminum alloy.
[0011] The utility model has the following beneficial effects:
[0012] 1. In the present invention, the transmission unit drives the inspection unit to rotate on the top of the positioning unit. Through the rotation, the tool actually simulates the motion trajectory of the gear, which can effectively inspect the inner cavity of the workpiece blank and prevent defective parts from flowing out, thereby avoiding gear interference problems in the actual assembly later.
[0013] 2. In the present invention, the inspection unit, the transmission unit and the limit block can be quickly assembled and disassembled, and the operation is convenient. This convenient assembly and disassembly operation method greatly saves operation time and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a three-dimensional schematic diagram of a new practical fast gear inspection tool for a main reducer housing proposed by the present invention.
[0015] Legend:
[0016] 1. Inspection unit; 2. Transmission unit; 3. Positioning unit; 4. Limit block. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] Reference Figure 1 , an embodiment of the present invention provides a new practical fast gear inspection tool for a main reducer housing, including a positioning unit 3, the top of the positioning unit 3 is rotatably connected to the transmission unit 2, the positioning unit 3 fixes the rotation position of the transmission unit 2, and ensures the stable operation of the inspection process, the outside of the transmission unit 2 is fixedly connected to the inspection unit 1, the inspection unit 1 detects the operation between the gear sets, and is used to detect defective parts, the outside of the transmission unit 2 is fixedly connected to a limiting component, and the limiting component includes a limiting block 4, the inside of the limiting block 4 is fixedly connected to the outside of the transmission unit 2, and the transmission unit 2 is prevented from positional displacement during the rotation process by the limiting block 4, thereby improving the accuracy of the inspection, and the transmission unit is made of high-strength aluminum alloy, which has the characteristics of light weight, easy operation and carrying, reducing the weight of the entire inspection tool, and reducing the burden on the operator.
[0019] Working principle: By fixing the positioning unit 3 on the top of the main reducer housing, the transmission unit 2 and the driving end of the gear inside the main reducer are connected together, and the transmission unit 2 is driven by the gear to rotate at the top of the positioning unit 3. During the rotation process, the inspection unit 1 is used to detect the operation process between the gear groups to screen out defective gears and avoid the outflow of defective parts that affect the use of the car. The limit block 4 avoids the position deviation of the transmission unit 2 during the rotation process, thereby improving the accuracy of the inspection.
[0020] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A new practical and rapid gear inspection tool for a main reducer housing, comprising a positioning unit (3), characterized in that: The top end of the positioning unit (3) is rotatably connected to the transmission unit (2), the outside of the transmission unit (2) is fixedly connected to the inspection unit (1), and the outside of the transmission unit (2) is fixedly connected to a limiting assembly.
2. A new practical and rapid gear inspection tool for a main reducer housing according to claim 1, characterized in that: The limiting assembly comprises a limiting block (4), the interior of the limiting block (4) being fixedly connected to the exterior of the transmission unit (2).
3. The novel practical and rapid gear inspection tool for the main reducer housing according to claim 1 is characterized in that: The transmission unit (2) is made of high-strength aluminum alloy.