Glass kiln waste gas composition monitoring equipment
The exhaust gas is concentrated to the electrochemical sensor through the inlet fan and ring plate structure, which solves the problem of insufficient airflow guidance, improves monitoring accuracy and equipment stability, simplifies maintenance operations, and reduces the frequency of manual maintenance.
Patent Information
- Application Number
- CN202422567683.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Existing glass kiln exhaust gas monitoring equipment lacks an effective airflow guiding device, which makes it difficult for the exhaust gas to be concentrated on the surface of the electrochemical sensor, affecting the monitoring accuracy.
An intake fan and ring plate structure is adopted to blow the exhaust gas toward the electrochemical sensor through the intake fan, and the mechanical linkage structure of the tension spring and the pull block is used to realize the convenient installation and disassembly of the intake fan; at the same time, the automatic cleaning of the reflector is realized by the linkage structure of the reflector and the worm gear.
The monitoring accuracy of electrochemical sensors and the stability and safety of equipment are improved, the maintenance process is simplified, and the frequency of manual maintenance is reduced.
Smart Images

Figure CN223346800U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas monitoring, in particular to a glass kiln waste gas component monitoring device. Background Art
[0002] When a glass kiln is working, it will produce waste gas, which requires the use of composition monitoring equipment to monitor the waste gas and ensure the safety of the workers.
[0003] Publication No. CN212964853U discloses an exhaust gas monitor, including a device body, a detection box, a support column and a fixed plate, wherein the front middle part of the device body is embedded with a box door, the top middle part of the device body is fixedly connected to the detection box, the inner middle part of the detection box is embedded with a detector pillar, the top of the detector pillar is embedded with a detector, the bottom two sides of the detector are fixedly connected with detector fixing plates, the bottom end of the device body is fixedly connected to the support column, the front top of the support column is fixedly connected with a protective cover, the inside of the protective cover is fixedly connected with a wind power generator, the two sides of the wind power generator are fixedly connected with limiting blocks, the top side of the limiting block is embedded with an energy transmission column, the inner middle part of the support column is movably connected with a connecting column, the bottom end of the support column is embedded with a fixed plate, the inner top side of the device body is fixedly connected with a data analyzer, one side of the data analyzer is fixedly connected with an information transmitter, and the bottom end of the information transmitter is fixedly connected with an energy processor. Although this type of exhaust gas monitor incorporates a wind turbine generator within the device body, which rotates when air flows through the protective cover, generating electricity for the device body and simultaneously transmitting energy to the energy processor via an energy transmission column for processing, enabling the device body to operate better, this type of exhaust gas monitor lacks an effective airflow guiding device, making it difficult for exhaust gas to concentrate on the surface of the electrochemical sensor, thereby affecting the sensor's monitoring accuracy. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this utility model is to solve the technical problems raised in the above background technology.
[0005] The present utility model adopts the following technical solution: a glass kiln exhaust gas composition monitoring device, comprising a base, a support column fixedly installed on the top surface of the base, a detection box fixedly installed on the top of the support column, an electrochemical sensor fixedly installed on the top surface of the detection box, an annular groove is provided on the top surface of the detection box, a ring plate is inserted into the inner wall of the annular groove, an air intake fan is installed on the surface of the ring plate, an insertion rod is provided through the surface of the detection box, a pull block is fixedly installed on one end of the insertion rod, and a tension spring is sleeved on the surface of the insertion rod.
[0006] Preferably, one end of the tension spring is fixedly connected to the pull block, and the other end of the tension spring is fixedly connected to the detection box.
[0007] Preferably, the inlet fans are arranged in a circumferential shape on the surface of the ring plate.
[0008] Preferably, the ring groove is adapted to the size of the ring plate, and a plug hole is provided on the surface of the ring plate.
[0009] Preferably, a reflective structure is provided on the side of the detection box, and the reflective structure includes a rotating rod, which is rotatably connected to the side of the detection box, a reflector is fixedly installed on one end of the rotating rod, a scraper is fixedly installed on the side of the detection box, a worm gear is fixedly installed on the surface of the rotating rod, a side block is fixedly installed on the side of the detection box, and a worm is provided through the surface of the side block.
[0010] Preferably, the worm is rotatably connected to the side block, and the scraper is meshed with the reflector.
[0011] Preferably, the worm wheel is meshed with the worm, and the scraper is an "L"-shaped structure.
[0012] Compared with the prior art, the advantages and positive effects of the present invention are:
[0013] 1. The utility model can effectively concentrate the external exhaust gas to the electrochemical sensor by setting the intake fan, thereby enhancing the contact area of the sensor with the exhaust gas, thereby improving the monitoring effect and accuracy of the electrochemical sensor. Moreover, through the mechanical linkage structure of the pull block and the plug rod, the user only needs to simply operate the pull block to quickly realize the disassembly and installation of the intake fan and the ring plate, which is convenient to operate and reduces the time cost of maintenance and operation. The linkage structure of the tension spring and the pull block automatically inserts the plug rod into the socket during installation to ensure that the ring plate is firmly limited, avoiding the loosening of the intake fan or the ring plate due to external force or improper operation, and improving the stability and safety of the equipment.
[0014] 2. The utility model sets a reflector and uses the reflector to reflect light at night, which can effectively prevent the equipment from being hit by external equipment or personnel, thereby improving the visibility and safety of the equipment. Through the mechanical linkage structure of the worm and worm gear, the staff only needs to twist the worm to drive the reflector to rotate. At the same time, when the reflector rotates, it rubs against the scraper to realize the function of automatically cleaning the stains on the surface of the reflector. There is no need for manual wiping, which simplifies the cleaning and maintenance process. At the same time, since the reflector can automatically clean stains during use, the frequency of cleaning is reduced, the degree of automation of the equipment is improved, and the frequency and workload of manual maintenance are reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This utility model provides a schematic diagram of a glass furnace exhaust gas composition monitoring device;
[0016] Figure 2 The utility model proposes an exploded diagram of a glass furnace exhaust gas composition monitoring device;
[0017] Figure 3 This utility model proposes a glass furnace exhaust gas composition monitoring device Figure 2 Enlarged view of point A in the middle;
[0018] Figure 4 This is a front view of a glass furnace exhaust gas composition monitoring device proposed by the utility model;
[0019] Figure 5 This utility model proposes a glass furnace exhaust gas composition monitoring device Figure 4 Enlarged view of point B in the middle.
[0020] Legend:
[0021] 1. Base; 2. Support column; 3. Detection box; 4. Electrochemical sensor; 5. Ring groove; 6. Ring plate; 7. Inlet fan; 8. Insert rod; 9. Pull block; 10. Tension spring; 11. Socket; 12. Rotating rod; 13. Reflector; 14. Scraper; 15. Worm gear; 16. Side block; 17. Worm. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] Example 1
[0025] See also Figure 1-5 The present invention provides a technical solution: a glass furnace exhaust gas composition monitoring device comprising a base 1, a support column 2 fixedly mounted on the top surface of the base 1, a detection box 3 fixedly mounted on the top of the support column 2, and the detection box 3 fixedly mounted on the support column 2 via bolts, ensuring the stability and durability of the detection box 3 in high-temperature environments. An electrochemical sensor 4 is fixedly mounted on the top surface of the detection box 3, and the electrochemical sensor 4 is used to detect the composition of the glass furnace exhaust gas. The electrochemical sensor 4 can be fixed to the detection box 3 using a threaded connection, which facilitates removal and replacement.
[0026] See also Figure 1-5The top surface of the test box 3 is provided with an annular groove 5, and a ring plate 6 is inserted into the inner wall of the annular groove 5. The annular groove 5 is sized to match the ring plate 6, and the annular groove 5 and the ring plate 6 are connected by an interference fit, ensuring the stability of the ring plate 6. The material of the ring plate 6 can be stainless steel or high-strength plastic, which has good corrosion resistance and structural strength. The surface of the ring plate 6 is provided with a socket 11, and the surface of the ring plate 6 is mounted with an inlet fan 7. The inlet fans 7 are arranged in a circular pattern on the surface of the ring plate 6. The inlet fans 7 can be fixed to the ring plate 6 by screws or snap connections, which facilitates disassembly and maintenance. A rod 8 is provided through the surface of the test box 3, and a pull block 9 is fixedly mounted on one end of the rod 8. The rod 8 can be made of wear-resistant steel to ensure the durability of the rod 8 during long-term use. The surface of the rod 8 is covered with a tension spring 10, one end of which is fixedly connected to the pull block 9, and the other end is fixedly connected to the test box 3. The tension spring 10 can be made of spring steel, which has good elasticity and fatigue resistance. The tension generated by the tension spring 10 ensures that the insertion rod 8 is always in the correct limit position. When the ring plate 6 needs to be removed, the operator only needs to pull the pull block 9 to remove the insertion rod 8 from the insertion hole 11, thereby releasing the limit of the ring plate 6. This design makes the removal and installation of the air inlet fan 7 and the ring plate 6 more convenient, reducing maintenance time and cost.
[0027] Example 2
[0028] See also Figure 4-5 The side of the detection box 3 is provided with a reflective structure. The reflective structure includes a rotating rod 12, which is rotatably connected to the side of the detection box 3. A reflector 13 is fixedly mounted on one end of the rotating rod 12. The reflector 13 can be made of stainless steel or aluminum alloy, which has good reflective effect and corrosion resistance. The rotating rod 12 is connected to the side of the detection box 3 via a ball bearing, ensuring smooth rotation and stability during long-term use. A worm gear 15 is fixedly mounted on the surface of the rotating rod 12. The worm gear 15 is made of cast iron or stainless steel and meshes with a worm 17 to ensure the wear resistance and strength of the structure. A side block 16 is fixedly mounted on the side of the detection box 3. The worm 17 is provided through the surface of the side block 16. The worm 17 is connected to the side block 16 via a rolling bearing, ensuring smooth and efficient rotation of the worm 17. The scraper 14 is an "L"-shaped structure, fixedly mounted on the side of the detection box 3, and meshes with the reflector 13. The scraper 14 can be fixed to the detection box 3 by bolts. The material can be selected from high-wear-resistant rubber or silicone to ensure that the reflector 13 is not damaged during the cleaning process. The scraper 14 automatically scrapes away the stains on the surface of the reflector 13 when it rotates. This design reduces the frequency of manual cleaning and improves the automation level of the equipment.
[0029] Working principle: The external exhaust gas can be concentratedly blown onto the electrochemical sensor 4 through the provided inlet fan 7, which can improve the monitoring effect of the electrochemical sensor 4. At the same time, when the inlet fan 7 is not in use, the staff only needs to pull the pull block 9 outward, and the pull block 9 can then drive the plug rod 8 to leave the socket 11. At this time, the limit of the ring plate 6 can be released, and then the staff only needs to pull the ring plate 6 upward to pull the ring plate 6 out of the ring groove 5. At this time, the ring plate 6 and the inlet fan 7 can be removed. When the ring plate 6 and the inlet fan 7 need to be installed, the staff only needs to align the ring plate 6 with the ring groove 5, and then release the pull block 9. At this time, due to the tension of the tension spring 10, the tension spring 10 can pull the pull block 9 moves, the pull block 9 can then drive the insertion rod 8 to move until the insertion rod 8 is inserted into the insertion hole 11, at which time the ring plate 6 can be limited, thereby completing the installation of the air inlet fan 7. The utility model can effectively blow the external exhaust gas to the electrochemical sensor 4 by setting the air inlet fan 7, thereby enhancing the contact area of the sensor to the exhaust gas, thereby improving the monitoring effect and accuracy of the electrochemical sensor 4, and through the mechanical linkage structure of the pull block 9 and the insertion rod 8, the user only needs to simply operate the pull block 9 to quickly realize the disassembly and installation of the air inlet fan 7 and the ring plate 6, which is convenient to operate and reduces the time cost of maintenance and operation, and the linkage structure of the tension spring 10 and the pull block 9 automatically moves the insertion rod 8 during installation. Insert the jack 11 to ensure that the ring plate 6 is firmly limited, and the loosening of the air inlet fan 7 or the ring plate 6 due to external force or improper operation is avoided, thereby improving the stability and safety of the equipment. The reflective mirror 13 is provided to reflect light. At night, the reflective mirror 13 can be prevented from being damaged by collision with external equipment. When there are many stains on the surface of the reflective mirror 13, the staff only needs to twist the worm 17, and the worm 17 can then drive the worm gear 15 engaged therewith, and the worm gear 15 can then drive the rotating rod 12 to rotate, and the rotating rod 12 can then drive the reflective mirror 13 to rotate. During the rotation of the reflective mirror 13, it can rub the scraper 14, and at this time the scraper 14 can scrape off the stains on the surface of the reflective mirror 13. The utility model provides a reflector 13 and utilizes the reflector 13 to reflect light at night, which can effectively prevent the equipment from being hit by external equipment or personnel, thereby improving the visibility and safety of the equipment. Moreover, through the mechanical linkage structure of the worm 17 and the worm wheel 15, the staff only needs to twist the worm 17 to drive the reflector 13 to rotate. At the same time, when the reflector 13 rotates, it rubs against the scraper 14 to realize the function of automatically cleaning the stains on the surface of the reflector 13, without the need for manual wiping, which simplifies the cleaning and maintenance process. At the same time, since the reflector 13 can automatically clean stains during use, the frequency of cleaning is reduced, the degree of automation of the equipment is improved, and the frequency and workload of manual maintenance are reduced.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A glass furnace exhaust gas composition monitoring device, comprising a base (1), characterized in that: A support column (2) is fixedly mounted on the top surface of the base (1), a detection box (3) is fixedly mounted on the top end of the support column (2), an electrochemical sensor (4) is fixedly mounted on the top surface of the detection box (3), an annular groove (5) is provided on the top surface of the detection box (3), an annular plate (6) is inserted into the inner wall of the annular groove (5), an air intake fan (7) is mounted on the surface of the annular plate (6), an insertion rod (8) is provided through the surface of the detection box (3), a pull block (9) is fixedly mounted on one end of the insertion rod (8), and a tension spring (10) is sleeved on the surface of the insertion rod (8).
2. The glass furnace exhaust gas composition monitoring device according to claim 1, characterized in that: One end of the tension spring (10) is fixedly connected to the pull block (9), and the other end of the tension spring (10) is fixedly connected to the detection box (3).
3. The glass furnace exhaust gas composition monitoring device according to claim 1, characterized in that: The inlet fans (7) are arranged in a circular shape on the surface of the ring plate (6).
4. The glass furnace exhaust gas composition monitoring device according to claim 1, characterized in that: The ring groove (5) is adapted to the size of the ring plate (6), and a plug hole (11) is provided on the surface of the ring plate (6).
5. The glass furnace exhaust gas composition monitoring device according to claim 1, characterized in that: The side of the detection box (3) is provided with a reflective structure, and the reflective structure includes a rotating rod (12), the rotating rod (12) is rotatably connected to the side of the detection box (3), one end of the rotating rod (12) is fixedly mounted with a reflector (13), the side of the detection box (3) is fixedly mounted with a scraper (14), the surface of the rotating rod (12) is fixedly mounted with a worm gear (15), the side of the detection box (3) is fixedly mounted with a side block (16), and the surface of the side block (16) is penetrated by a worm (17).
6. The glass furnace exhaust gas composition monitoring device according to claim 5, characterized in that: The worm (17) is rotatably connected to the side block (16), and the scraper (14) is meshed with the reflector (13).
7. The glass furnace exhaust gas composition monitoring device according to claim 5, characterized in that: The worm wheel (15) is meshed with the worm (17), and the scraper (14) is an "L"-shaped structure.
Citation Information
Patent Citations
Exhaust gas monitor
CN212964853U