Full-automatic bolt detector

Abstract

The utility model relates to the technical field of bolt inspectors, and discloses a full-automatic bolt inspector which comprises a base and a fixing assembly, a support is fixedly installed on the right side of the upper end of the base, a detection box is installed on the support, a rotating disc is inserted into the bottom of the base, and a qualified disc and an unqualified disc are connected to the two sides of the rotating disc in a sleeved mode. The upper end of the turntable is in threaded connection with a fixing bolt, a chuck is clamped between the fixing bolt and the turntable, a central cover is arranged in the middle of the upper end of the chuck, two ends of the central cover are connected with hydraulic devices, a to-be-tested piece is clamped between the chuck and the upper end of the turntable, and four fixing assemblies are fixedly mounted on the turntable; the fixing assembly comprises a small shaft. The small-size bolts are clamped by arranging the fixing assembly and rotating the adjusting rod, the bolts are clamped through the rotating disc and the chuck, qualified parts and unqualified parts can be screened through detection of the rotating disc mode, and the device has the advantages of being convenient to measure, good in clamping effect and convenient to use.

Description

Technical Field

[0001] The utility model relates to the technical field of bolt inspectors, in particular to a full-automatic bolt inspector. Background Art

[0002] Bolt inspection mainly involves the use of circular phased array probes to detect cracks in bolts, a detection technology widely used in modern industry. During the inspection process, a circular disc-type circular inspection is generally adopted. By inspecting the test piece rotating on the edge of the disc, the qualified and non-qualified test pieces are placed into different collection boxes. However, the traditional disc rotation structure has inconsistent clamping effects for test pieces of different sizes, making small-sized test pieces easy to loosen. During the rotation process, they are very likely to be thrown away by the centrifugal force generated by the rotation. This not only affects the work process, but also poses operational risks. Therefore, a fully automatic bolt inspection device is proposed. Utility Model Content

[0003] (1) Technical problems solved

[0004] In response to the shortcomings of the existing technology, the utility model provides a fully automatic bolt tester with advantages such as adjustment and clamping. It solves the problem that small-sized test pieces of traditional disc clamping are prone to loosening and are very likely to be thrown away during rotation due to the centrifugal force generated by the rotation, which not only affects the work progress but also poses operational risks.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned adjustment and clamping purpose, the utility model provides the following technical solutions:

[0007] A fully automatic bolt tester comprises a base and a fixing assembly, wherein a bracket is fixedly mounted on the right side of the upper end of the base, a detection box is mounted on the bracket, a turntable is plugged into the bottom of the base, qualified disks and unqualified disks are sleeved on both sides of the turntable, the qualified disks and unqualified disks are both placed on the base, a fixing bolt is threadedly connected to the upper end of the turntable, a chuck is clamped between the fixing bolt and the turntable, a center cover is provided in the middle of the upper end of the chuck, hydraulic pressure is connected to both ends of the center cover, the chuck and the upper end of the turntable are clamped with the workpiece to be tested, and four fixing assemblies are fixedly mounted on the turntable.

[0008] The fixing component includes a small shaft, which is fixed to the turntable through the small shaft, and a fixing component is provided on the turntable next to each piece to be tested, a rotating block is sleeved on the small shaft, a large block is rotatably connected to the upper end of the rotating block, and a small block is rotatably connected to the upper end of the small shaft, an adjusting rod is sleeved on the small shaft, and the end of the adjusting rod away from the small block is threadedly connected to the large block, the large block and the small block are not on the rotating axis of the rotating block and the small shaft, and the adjusting rod is in a horizontal state.

[0009] As an optimal technical solution of the present invention, the lower end of the turntable is a cylindrical structure which is rotated by program control, and the upper end is a disc structure, and the disc structure is smaller than the radius of the qualified disc and the unqualified disc.

[0010] As a preferred technical solution of the present invention, four semicircular grooves are provided on the upper end of the turntable, and are symmetrical about the center of the turntable axis. The workpiece to be tested is clamped with the turntable through the grooves, and when the workpiece to be tested moves on the turntable, only one and only one workpiece to be tested is allowed to be on the turntable at a time.

[0011] As an optimal technical solution of the present invention, the loading port of the test piece is at the leftmost end, and is transported by the clamping of groove 1 and the rotation of the turntable. The detection box is at the rightmost side of the tester and is tested facing groove 1 on this side.

[0012] As an optimal technical solution of the present invention, a second groove is provided in the middle of the turntable, a thread is provided inside the second groove, a center cover is sleeved directly above the bolt, and a hydraulic servo system is installed in the center cover to control the hydraulic devices at the front and rear ends to perform telescopic movements.

[0013] As a preferred technical solution of the present invention, a portion of the rotating block sleeved on the small shaft is a disc structure, and the other portion is a rod structure. By manually turning the adjusting rod, the rod structure will rotate so as to be clamped and fixed to the piece to be tested.

[0014] As a preferred technical solution of the present invention, the adjusting rod and the small block plug-in part are provided with a disc structure, an adjustment structure with an anti-slip groove is provided at the leftmost end, and a thread is provided on the rightmost end rod. The four fixing components are rotationally symmetrical about the center of the turntable axis and cooperate with groove one.

[0015] (3) Beneficial effects

[0016] Compared with the existing technology, this utility model provides a fully automatic bolt checker with the following features:

[0017] Beneficial effects:

[0018] The fully automatic bolt tester is provided with a large block rotatably connected to the rotating block and a small block rotatably connected to the small shaft, and both are not on the rotation axis of the rotating block and the small shaft, so that there is a maximum distance and a shortest distance between the two sides. The adjusting rod is engaged with the small block on the small shaft and is threadedly connected to the large block on the rotating block. When the adjusting rod is rotated, the large block and the small block will move away from and approach each other, so that the adjusting rod pulls the large shaft on the rotating block, thereby rotating the rotating block, achieving the purpose of controlling the rotation of the rotating block by rotating the adjusting rod, making it more convenient to clamp and measure small-sized workpieces to be tested. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the clamping part of the test piece of the utility model;

[0021] Figure 3 This is a distribution diagram of the clamping positions of the fixed components of the utility model;

[0022] Figure 4 This is an enlarged schematic diagram of the fixed component structure of the utility model;

[0023] Figure 5 This is a cross-sectional view of the fixing component structure of the utility model.

[0024] In the figure: 1. Base; 2. Bracket; 3. Test box; 4. Acceptable disk; 5. Unacceptable disk; 6. Turntable; 7. Fixing bolt; 8. Chuck; 9. Center cover; 10. Hydraulic press; 11. Part to be tested; 12. Small shaft; 13. Rotating block; 14. Small block; 15. Large block; 16. Adjustment rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0028] See also Figure 1-3The cam 6 is provided with a plurality of grooves 11 on the top of the cam 6, and the grooves 12 are provided with a plurality of grooves 21 on the top of the cam 6. The grooves 12 are provided with a plurality of grooves 22 on the top of the cam 6, and the grooves 12 are provided with a plurality of grooves 23 on the bottom of the cam 6. 7. A chuck 8 is clamped between the fixing bolt 7 and the turntable 6. A chuck 8 is provided with a fixing bolt 7. During the adjustment of the fixed component, the card needs to be disassembled. At the same time, the chuck 8 is provided to protect the fixed component. A center cover 9 is provided in the middle of the upper end of the chuck 8. Hydraulics 10 are connected to both ends of the center cover 9. A center cover 9 is sleeved just above the bolt. A hydraulic servo system is installed in the center cover 9 to control the hydraulics 10 at the front and rear ends to perform telescopic movements. The hydraulic servo system enables the output of the system, such as displacement, speed or force, to automatically, quickly and accurately follow the changes in the input. At the same time, the output power is greatly amplified. A workpiece to be tested 11 is clamped between the chuck 8 and the upper end of the turntable 6. The loading port of the workpiece 11 to be tested is at the far left end and is transported by clamping the groove 1 and rotating the turntable 6. The detection box 3 is on the far right side of the tester and is tested facing the groove 1 on this side. Four fixing components are fixedly installed on the turntable 6.

[0029] See also Figure 4-5The fixing assembly includes a small shaft 12, which is fixed to the turntable 6 through the small shaft 12, and a fixing assembly is provided on the turntable 6 next to each piece to be tested 11, and a rotating block 13 is sleeved on the small shaft 12. A part of the rotating block 13 sleeved on the small shaft 12 is a disc structure, and the other part is a rod-shaped structure, and by manually turning the adjusting rod 16, the rod-shaped structure will rotate so as to be clamped and fixed with the piece to be tested 11, and the upper end of the rotating block 13 is rotatably connected to the large block 15, and the upper end of the small shaft 12 is rotatably connected to the small block 14, and the adjusting rod 16 is sleeved on the small shaft 12. The end of the adjusting rod 16 away from the small block 14 is threadedly connected to the large block 15, and the large block 15 and the small block 14 are not on the rotating axis of the rotating block 13 and the small shaft 12, and the adjusting rod 16 is in a horizontal state. The plug-in part of the adjusting rod 16 and the small block 14 is provided with a disc structure, and an adjustment structure with an anti-slip groove is provided at its leftmost end. The function of the anti-slip groove is to facilitate its adjustment. The turntable 6 is rotated 180 degrees to face the detection box 3, and the workpiece 11 is detected. Then, the test result is used to determine whether to rotate 90 degrees to the left or 90 degrees to the right to transport it to different collection trays. The hydraulic machine 10 controlled by the hydraulic servo system above pushes the workpiece 11 to the qualified tray 4 or the unqualified tray 5 below to detect the workpiece 11. At the same time, the use condition of the fixed component is that the workpiece 11 to be tested is too small to be clamped on the groove 1, and the rotating block 13 can be rotated by rotating the adjusting rod 16 so that the rotating block 13 can clamp the workpiece 11 to be tested. The structure is simple and easy to use, and it is also suitable for small-sized bolt detection.

[0030] To sum up: the fully automatic bolt tester is provided with a large block 15 rotatably clamped on the rotating block 13, and a small block 14 rotatably clamped on the small shaft 12, and both are not on the rotation axis of the rotating block 13 and the small shaft 12, so that there is a maximum distance and a shortest distance between the two sides. The small block 14 on the small shaft 12 is clamped by the adjusting rod 16 and is threadedly connected to the large block 15 on the rotating block 13. When the adjusting rod 16 is rotated, the large block 15 and the small block 14 will move away from and approach each other, so that the adjusting rod 16 pulls the large shaft on the rotating block 13, so that the rotating block 13 rotates, thereby achieving the purpose of rotating the adjusting rod 16 to control the rotation of the rotating block 13, so that the clamping of the small-sized test piece 11 and the measurement of the small-sized test piece 11 are more convenient.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic bolt checker, comprising a base and a fixing assembly, characterized in that: A bracket is fixedly installed on the right side of the upper end of the base, a detection box is installed on the bracket, a turntable is plugged into the bottom of the base, a qualified disk and an unqualified disk are sleeved on both sides of the turntable, the qualified disk and the unqualified disk are both placed on the base, a fixing bolt is threadedly connected to the upper end of the turntable, a chuck is clamped between the fixing bolt and the turntable, a center cover is provided in the middle of the upper end of the chuck, hydraulic pressure is connected at both ends of the center cover, a workpiece to be tested is clamped between the chuck and the upper end of the turntable, and four fixing components are fixedly installed on the turntable; The fixing component includes a small shaft, which is fixed to the turntable through the small shaft, and a fixing component is provided on the turntable next to each piece to be tested, a rotating block is sleeved on the small shaft, a large block is rotatably connected to the upper end of the rotating block, and a small block is rotatably connected to the upper end of the small shaft, an adjusting rod is sleeved on the small shaft, and the end of the adjusting rod away from the small block is threadedly connected to the large block, the large block and the small block are not on the rotating axis of the rotating block and the small shaft, and the adjusting rod is in a horizontal state.

2. The fully automatic bolt checker according to claim 1, characterized in that: The lower end of the turntable is a cylindrical structure which is controlled to rotate by a program, and the upper end is a disc structure which is smaller than the radius of the qualified disc and the unqualified disc.

3. The fully automatic bolt checker according to claim 1, characterized in that: Four semicircular grooves 1 are provided on the upper end of the turntable and are symmetrical about the center of the turntable axis. The workpiece to be tested is clamped with the turntable through the grooves 1. When the workpiece to be tested moves on the turntable, only one and only one workpiece to be tested is allowed to be on the turntable at a time.

4. The fully automatic bolt checker according to claim 1, characterized in that: The loading port of the test piece is at the leftmost end and is transported by the clamping of groove 1 and the rotation of the turntable. The test box is at the rightmost side of the tester and is tested facing groove 1 on this side.

5. The fully automatic bolt checker according to claim 1, characterized in that: A second groove is provided in the middle of the turntable, a thread is provided inside the second groove, a center cover is sleeved just above the bolt, and a hydraulic servo system is provided in the center cover for controlling the hydraulic devices at the front and rear ends to perform telescopic movements.

6. The fully automatic bolt checker according to claim 1, characterized in that: The part of the rotating block sleeved on the small shaft is a disc structure, and the other part is a rod structure. By manually turning the adjusting rod, the rod structure will rotate so as to be clamped and fixed with the workpiece to be tested.

7. The fully automatic bolt checker according to claim 1, characterized in that: The adjusting rod and the small block plug-in part are provided with a disc structure, the leftmost end of which is provided with an adjusting structure with an anti-slip groove, and the rightmost end rod is provided with a thread. The four fixing components are rotationally symmetrical about the center of the turntable axis and cooperate with groove one.

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