Sleeving system of insulator product

Abstract

The utility model discloses a sleeving system for insulator products, and the system comprises a supporting platform which is provided with a core rod supporting device and at least one hardware fitting supporting device, the core rod supporting device is used for supporting a core rod and controlling the core rod to move, and the hardware fitting supporting device is used for supporting hardware fittings and controlling the hardware fittings to move; the positioning mechanism is located on one side of the supporting platform and used for movably abutting against the hardware fitting when the hardware fitting is arranged at the end of the core rod in a sleeving mode; the detection mechanism, the positioning mechanism and the supporting platform are arranged in sequence, and the detection mechanism is used for detecting whether the sleeving position of the hardware fitting on the core rod is accurate or not; when the sleeving system works, the core rod supporting device and the hardware fitting supporting device are matched to move at least one of the core rod and the hardware fitting, so that the hardware fitting is arranged at the end of the core rod in a sleeving mode, and a prefabricated part of an insulator product is formed. According to the sleeving system, the product quality can be guaranteed, and the production efficiency is high.

Description

Technical Field

[0001] The present application relates to the technical field of insulator manufacturing, and in particular to a socketing system for an insulator product. Background Art

[0002] Insulator products are usually assembled from core rods, slender end fittings, silicone umbrella skirts and other accessories. In the process of assembling the core rods and end fittings, the existing technology usually adopts a manual method to assemble the two and then move them to a crimping machine for crimping. Manual assembly increases the time and labor costs of manufacturing, has low production efficiency, and is prone to problems with the core rod and end fittings not being properly fitted, resulting in excessive assembly dimensions and offset crimping positions, making it impossible to stably guarantee product quality. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this application is to provide a socketing system that can ensure the socketing quality of the product by simulating the twisting action during manual socketing, thereby ensuring product quality and high production efficiency.

[0004] To achieve the above-mentioned objectives, the technical solution adopted in the present application is: a socketing system for an insulator product, comprising: a support platform, a core rod support device and at least one hardware support device being provided on the support platform, the core rod support device being used to support the core rod and control the movement of the core rod, and the hardware support device being used to support the hardware and control the movement of the hardware; a positioning mechanism being located on one side of the support platform and being used to movably abut the hardware when the hardware is socketed on the end of the core rod; a detection mechanism, wherein the detection mechanism, the positioning mechanism and the support platform are arranged in sequence, and the detection mechanism is used to detect whether the socketing position of the hardware on the core rod is accurate; wherein, when the socketing system is in operation, the core rod support device and the hardware support device cooperate to move at least one of the core rod and the hardware, so that the hardware is socketed on the end of the core rod to form a prefabricated part of the insulator product.

[0005] Among them, the support platform includes: a first support plate, a core rod support device and a hardware support device are arranged on the first support plate; a rotating mechanism, arranged below the first support plate, used to drive the first support plate to rotate; a lifting mechanism, arranged below the first support plate, used to adjust the height of the first support plate.

[0006] The mandrel supporting device includes: a mandrel supporting mechanism for supporting the mandrel; and a mandrel moving mechanism disposed at the bottom of the mandrel supporting mechanism for controlling the movement of the mandrel.

[0007] Among them, the mandrel support mechanism includes: a second support plate; a number of mandrel support seats, which are arranged at intervals on the second support plate for cooperating to support the mandrel; a mandrel detection assembly, which is arranged on the second support plate or the mandrel support seat for detecting whether there is a mandrel on the mandrel support seat.

[0008] Among them, the mandrel moving mechanism includes: a first guide rail, which is arranged along the first direction, and the first guide rail is connected to the mandrel support mechanism through a first slider; a first power assembly, which is arranged at one end of the first guide rail; a first transmission assembly, which is arranged at the bottom of the mandrel support mechanism, and the first transmission assembly is connected to the power output end of the first power assembly. The first transmission assembly is used to transmit the power output by the first power assembly to the mandrel support mechanism, and control the mandrel support mechanism to move on the first guide rail.

[0009] The hardware support device includes: a hardware support mechanism for supporting the hardware; and a hardware moving mechanism, which is arranged at the bottom of the hardware support mechanism and is used to control the movement of the hardware.

[0010] Among them, the hardware support mechanism includes: a third support plate; a hardware support seat, which is arranged on the third support plate and is used to support the hardware; and a hardware detection component, which is arranged on the third support plate or the hardware support seat and is used to detect whether there is a hardware on the hardware support seat.

[0011] The positioning mechanism includes a positioning component and a moving component. The positioning component is used to movably contact the hardware to be socketed, and the moving component is used to control the movement of the positioning component.

[0012] Among them, the positioning assembly includes: a positioning base; a first positioning plate, which is arranged on the positioning base in the vertical direction; a second positioning plate, which is connected to the bottom end of the first positioning plate, and the upper plate surface of the second positioning plate is inclined downward in the direction away from the first positioning plate; a positioning roller, which is arranged on the positioning base in the vertical direction and is located on one side of the first positioning plate, and the positioning roller cooperates with the first positioning plate and the second positioning plate to movably abut against the hardware of the receiving socket.

[0013] Among them, the moving component includes: a mounting plate, arranged in the vertical direction; a third guide rail, arranged on the mounting plate along the second direction, and the positioning component is connected to the third guide rail through a third slider; a third power component, arranged on the mounting plate and located on one side of the third guide rail, and the power output end of the third power component is connected to the positioning component for controlling the movement of the positioning component on the third guide rail.

[0014] Among them, the moving component also includes a limiting component, which includes: an abutment plate, which is an L-shaped plate, and the abutment plate is fixedly connected to the positioning component; a buffer, which is arranged on the mounting plate and is located on the moving path of the abutment plate, and the abutment plate abuts the buffer to limit the maximum moving distance of the moving component.

[0015] Among them, the detection mechanism includes: a detection base; a fourth power component, which is arranged on the detection base, the power output end of the fourth power component faces the support platform and is connected to the first baffle, and the first baffle is provided with a first through hole; a guide column, which passes through the first through hole and is connected to the first baffle through a fastener, and the fourth power component drives the first baffle to move and thus controls the guide column to move along the first direction; a reference component, which is fixedly connected to one end of the guide column close to the support platform through the second baffle, and is used to abut the hardware sleeved on the end of the core rod; a spring component, which is sleeved on the outer periphery of the guide column, and the two ends of the spring component respectively abut the fastener and the second baffle; a sleeve detection component, which is arranged on the detection base, and is used to detect whether the spring component is deformed.

[0016] The beneficial effects of the present application are: different from the existing technology, the socketing system of the present application includes a supporting platform, a positioning mechanism and a detection mechanism. The positioning mechanism can move against the hardware to be socketed through the positioning component, and can simulate the twisting action during manual socketing. At the same time, the mandrel moving mechanism drives the mandrel to move, so that the mandrel can be twisted and moved to be socketed into the slender inner cavity of the hardware, ensuring the socketing quality, thereby ensuring the product quality, and compared with the manual method, it can improve production efficiency; the detection mechanism of the present application can detect whether the socketing position of the hardware on the mandrel is accurate, to avoid the hardware not being socketed in place and directly crimping to produce waste, waste materials and labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of a crimping system 100 according to an embodiment of the present application;

[0018] Figure 2 This is a front view of the support platform 120 and the mandrel support device 140 and the hardware support device 150 thereon according to one embodiment of the present application;

[0019] Figure 3 1 is a schematic diagram of a partial structure of a support platform 120 according to an embodiment of the present application;

[0020] Figure 4 yes Figure 1 A magnified schematic diagram of point A in the middle;

[0021] Figure 5 is a schematic structural diagram of a positioning mechanism 130 according to an embodiment of the present application;

[0022] Figure 6 It is a structural diagram of the detection mechanism 160 according to one embodiment of the present application. DETAILED DESCRIPTION

[0023] Upon request, specific embodiments of the present application will be disclosed herein. However, it should be understood that the embodiments disclosed herein are merely exemplary of the present application, which may be embodied in various forms. Therefore, the specific details disclosed herein are not to be construed as limiting, but merely as a basis for the claims and as a representative basis for teaching those skilled in the art to variously apply the present application in any appropriate manner in practice, including employing the various features disclosed herein in combination with features that may not be explicitly disclosed herein.

[0024] Unless otherwise expressly specified or limited, the term "connection" as used in this application should be understood in a broad sense, and may refer to direct connection or connection through an intermediate medium. In the description of this application, it should be understood that the orientations or positional relationships indicated by terms such as "upper," "lower," "end," and "one end" are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of this application and simplify the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0025] like Figure 1 and Figure 2 As shown, the present application provides a crimping system 100 for an insulator product, comprising a crimping machine 110 and a sleeve system, the sleeve system being located on one side of the crimping machine 110, the sleeve system comprising a support platform 120, a positioning mechanism 130 and a detection mechanism 160, a core rod support device 140 and at least one hardware support device 150 being provided on the support platform 120, the core rod support device 140 being used to support the core rod and control the movement of the core rod, the hardware support device 150 being used to support the hardware and control the movement of the hardware, the hardware support device 150 being provided at the end position of the core rod supported by the core rod support device 140, so as to facilitate sleeve connection of the hardware and the core rod; the positioning mechanism 130 being located on the support platform 120 One side is specifically located between the support platform 120 and the crimping machine 110, and is used to movably abut the hardware when the hardware is sleeved on the end of the core rod; the detection mechanism 160, the positioning mechanism 130, and the support platform 120 are arranged in sequence, and the detection mechanism 160 is used to detect whether the sleeve position of the hardware on the core rod is accurate; wherein, when the crimping system 100 is working, the sleeve system works first, and the core rod support device 140 and the hardware support device 150 cooperate to move at least one of the core rod and the hardware, so that the hardware is sleeved on the end of the core rod to form a prefabricated part of the insulator product, and then the hardware sleeved on the core rod is crimped by the crimping machine 110 to form an insulator product.

[0026] The crimping system 100 in this application is mainly used for producing insulator products. The crimping system 100 can adjust some parameters according to actual production requirements, such as the length of the insulator product, the crimping position of the hardware, etc.

[0027] In one embodiment, after the mandrel is placed on the mandrel support device 140 and the hardware is placed on the hardware support device 150, the socketing system can begin the socketing operation of the mandrel and the hardware. The socketing system controls the mandrel support device 140 to push the mandrel toward the hardware, while the hardware support device 150 remains stationary until the hardware is socketed onto the end of the mandrel. In other embodiments, after the mandrel and hardware are placed separately, the mandrel support device can be controlled to remain stationary, while the socketing system controls the hardware support device to push the hardware toward the mandrel; or the mandrel support device and the hardware support device can be controlled to move toward each other simultaneously until the hardware is socketed onto the end of the mandrel. No specific limitations are imposed here.

[0028] In one application scenario, a socketing position can be preset in the socketing system, the mandrel is transported to the preset socketing position by the mandrel supporting device 140, and the hardware supporting device 150 transports the hardware to the preset socketing position. The socketing system controls at least one of the mandrel supporting device 140 and the hardware supporting device 150 to move at the preset socketing position to socket the hardware onto the end of the mandrel.

[0029] In one embodiment, a hardware support device 150 can be provided, which is located on one side of the mandrel support device 140. The mandrel can be placed on the mandrel support device 140 first, and one hardware is placed on the hardware support device 150. After completing the first sleeve and crimping operation, the hardware can be assembled on one end of the mandrel. Then, another hardware is placed on the hardware support device 150, the direction of the mandrel is turned, and the second sleeve and crimping operation is completed, and the other hardware can be assembled on the other end of the mandrel.

[0030] In another embodiment, two hardware support devices 150 can be provided, which are respectively located on both sides of the mandrel support device 140. The mandrel can be placed on the mandrel support device 140 first, and the two hardware can be placed on the two hardware support devices 150 respectively, and the first socketing and crimping operation and the second socketing and crimping operation are completed in sequence, making the production cycle more compact and the efficiency higher.

[0031] Combine Figure 2 and Figure 3 As shown, the support platform 120 includes a first support plate 121, a rotating mechanism 122, and a lifting mechanism 123. The core rod support device 140 and the hardware support device 150 are arranged on the first support plate 121; the rotating mechanism 122 is arranged below the first support plate 121, and is used to drive the first support plate 121 to rotate, so that the direction of the core rod and the hardware can be adjusted according to the operation requirements; the lifting mechanism 123 is arranged below the first support plate 121, and is used to adjust the height of the first support plate 121, so that the height of the core rod and the hardware can be controlled.

[0032] In one embodiment, the rotating mechanism 122 includes a rotating base 1221 and a rotating power assembly 1222. The rotating base 1221 is fixedly connected to the first support plate 121. The rotating power assembly 1222 is connected to the rotating base 1221 through a speed regulator and is used to drive the rotating base 1221 to rotate. Specifically, the rotating base 1221 includes a base 12211 and a turntable 12212. The base 12211 is fixedly connected to the lifting mechanism 123 through fasteners such as bolts and nuts. The turntable 12212 is rotatably connected to the top of the base 12211. The turntable 12212 is fixedly connected to the first support plate 121 through fasteners such as bolts and nuts. The rotating power assembly 1222 is connected to the turntable 12212 through a speed regulator and is used to drive the turntable 12212 to rotate, thereby driving the mandrel and hardware on the first support plate 121 to rotate around the axis of the turntable 12212, thereby changing the position of the end of the mandrel and hardware. It is understandable that the rotating power component 1222 can be a power source such as a motor, and no specific limitation is given here.

[0033] Furthermore, a zero position detection component can be provided on the first support plate 121 to detect whether the working position of the first support plate 121 is accurate. When the first support plate 121 is in the working position, the core rod, the hardware, and the positions where the two are crimped at the crimping machine 110 are located on the same straight line, so that the core rod and the hardware can be directly coaxially sleeved, and after the hardware is sleeved on the core rod, it can be directly moved along the axial direction of the core rod to the crimping machine 110 for subsequent crimping operations, making the movement path of the core rod and the hardware simpler and faster, thereby improving production efficiency. If the zero position detection component detects that the first support plate 121 is not accurately located at the working position, the first support plate 121 can be controlled to rotate to the working position through the rotating mechanism 122. It is understandable that the zero position detection component can be a detection device or circuit such as a laser detection sensor, as long as it can achieve the corresponding function, and no specific limitation is made here.

[0034] In one embodiment, the lifting mechanism 123 includes a base plate 1231, a guide assembly 1232, a first lifting plate 1233, a second lifting plate 1234 and a lifting power assembly 1235. The guide assembly 1232 is arranged on the base plate 1231 in the vertical direction. The guide assembly 1232 includes two guide plates 12321. The two guide plates 12321 are arranged on the base plate 1231 with a spacing and relative to each other. The two guide plates 12321 are correspondingly provided with guide rails in the vertical direction; the first lifting plate 1233 is located below the first support plate 121, and the first lifting plate 1233 is slidably connected to the guide assembly 1232, that is, the first lifting plate 1233 is fixedly connected to the base 12211 by fasteners such as bolts and nuts, and the two ends of the first lifting plate 1233 are respectively connected by sliding The block is slidably connected to the guide rails on the two guide plates 12321; the second lifting plate 1234 is fixed to the bottom of the first lifting plate 1233 through the lifting guide column 1236, that is, the lifting guide column 1236 passes through the bottom plate 1231 in the vertical direction, and the upper and lower ends of the lifting guide column 1236 are respectively fixedly connected to the first lifting plate 1233 and the second lifting plate 1234 by fasteners such as bolts and nuts, so that the first lifting plate 1233 and the second lifting plate 1234 are both arranged in the horizontal direction; the lifting power assembly 1235 is fixed to the bottom of the second lifting plate 1234, and is used to drive the second lifting plate 1234 to move in the vertical direction, so as to drive the first lifting plate 1233 to move on the guide assembly 1232, thereby controlling the height of the core rod and the hardware on the first support plate 121. It can be understood that the lifting power assembly 1235 can be a power source such as a motor or a cylinder, and no specific limitation is made here. Figure 3 In this embodiment, the first lifting plate 1233 is fixedly connected to the rotating mechanism 122. In other embodiments, the first lifting plate can be directly fixed below the first supporting plate.

[0035] In one embodiment, the lifting mechanism 123 further includes a plurality of limiters 1237. The limiters 1237 are disposed on the upper side of the guide assembly 1232 and above the first lifting plate 1233. The limiters 1237 are configured to abut against the first lifting plate 1233 to limit the maximum travel height of the first lifting plate 1233. On the one hand, the limiters 1237 can constrain the first lifting plate 1233 to a target crimping height, facilitating subsequent crimping operations by the crimping system 100 directly at that height without requiring secondary height adjustments, thereby improving production efficiency. On the other hand, the limiters can prevent the first lifting plate 1233 from moving excessively and potentially damaging other components of the equipment, thereby extending the service life of the crimping system 100.

[0036] The limiting members 1237 can be limit plates, each of which is horizontally fixed to the top of each of the two guide plates 12321. The two limit plates are positioned close to each other, and the horizontal projections of the two ends of the two limit plates and the first lifting plate 1233 partially overlap. This area is defined as the limit zone. When the lifting mechanism 123 is in operation, the lifting power assembly 1235 drives the second lifting plate 1234 upward, driving the first lifting plate 1233 to continue moving upward until the first lifting plate 1233 abuts the limit zone of the limit plates, reaching its maximum travel height and stopping.

[0037] Furthermore, in order to facilitate the adjustment of the maximum moving height of the first lifting plate 1233, a screw hole can be opened in the limiting area on the limiting plate, and a limiting nut is provided in the screw hole. When the lifting mechanism 123 is in operation, the lifting power assembly 1235 drives the second lifting plate 1234 to move upward, driving the first lifting plate 1233 to continue to move upward until the first lifting plate 1233 abuts the bottom of the limiting nut on the limiting plate, reaches the maximum moving height and stops moving. By adjusting the height of the limiting nut, the maximum moving height of the first lifting plate 1233 can be easily adjusted, which facilitates the rapid limitation of core rods and hardware of different specifications to the target crimping height for crimping operations, while expanding the application range of the crimping system 100 and making the production cycle more compact and more efficient. It is understandable that the number of limiting nuts can be two, three, etc., and no specific restrictions are made here.

[0038] In one embodiment, the lifting mechanism 123 further includes a plurality of auxiliary support members 1238, which are rotatably disposed on the top of the guide assembly 1232 and abut the first support plate 121, thereby providing auxiliary support for the first support plate 121. The provision of the auxiliary support members 1238 ensures a more stable and reliable placement of the mandrel and fittings on the first support plate 121, preventing unstable placement from affecting the sleeve connection and crimping operations, thereby affecting product quality. Furthermore, when the first support plate 121 rotates, the auxiliary support members 1238 rotate with it, reducing friction between the two, slowing wear on the equipment, and extending its service life.

[0039] The auxiliary support members 1238 can be roller structures. Both guide plates 12321 are provided with auxiliary plates. The auxiliary support members 1238 are mounted on the auxiliary plates and abut the lower surface of the first support plate 121. Multiple auxiliary support members 1238 can be used to increase the number of support points of the lifting mechanism 123 on the first support plate 121, ensuring effective support. It is understood that the specific number and placement of the auxiliary support members 1238 can be adjusted based on support requirements and are not specifically limited herein.

[0040] Combine Figure 1 and Figure 2As shown, the mandrel supporting device 140 includes a mandrel supporting mechanism 141 and a mandrel moving mechanism 142 . The mandrel supporting mechanism 141 is used to support the mandrel, and the mandrel moving mechanism 142 is provided at the bottom of the mandrel supporting mechanism 141 for controlling the movement of the mandrel.

[0041] In one embodiment, the mandrel support mechanism 141 includes a second support plate 1411, a plurality of mandrel support seats 1412 and a mandrel detection assembly 1413. The second support plate 1411 is arranged on the mandrel moving mechanism 142; a plurality of mandrel support seats 1412 are arranged at intervals on the second support plate 1411 for cooperating in supporting the mandrel; the mandrel detection assembly 1413 is arranged on the second support plate 1411 for detecting whether there is a mandrel on the mandrel support seat 1412.

[0042] The mandrel support seat 1412 can be configured as a V-shaped plate, which is vertically arranged on the second support plate 1411, and a plurality of V-shaped plates are arranged at corresponding intervals along the axial direction of the mandrel for placing the mandrel. Furthermore, a fixing member can be provided on the mandrel support seat 1412 to fix the mandrel. For example, the fixing member can also be configured as a V-shaped plate, and the openings of the V-shaped plates of the mandrel support seat 1412 and the fixing member are arranged facing each other, and the mandrel is placed in the V-shaped opening of the mandrel support seat 1412. The mandrel support seat 1412 and the fixing member are controlled to move toward each other to clamp and fix the mandrel. The fixing member can also be configured as a downward pressing member. When the mandrel is placed in the V-shaped openings of the plurality of mandrel support seats 1412, the downward pressing member is controlled to move downward to press and fix the mandrel. For another example, a pressing piece can be directly set on the second support plate 1411, and the pressing piece is located between any two core rod support seats 1412. After the core rod is placed in the V-shaped opening of the two core rod support seats 1412, the pressing piece is controlled to move downward to tighten and fix the core rod.

[0043] The mandrel detection assembly 1413 can be disposed on the mandrel support seat 1412, for example, within a groove at the opening of the V-shaped plate, or on one side of the V-shaped plate. Alternatively, the mandrel detection assembly 1413 can be disposed on the second support plate 1411 to detect whether a mandrel is present on the mandrel support seat 1412. It is understood that the mandrel detection assembly 1413 can be a detection device or circuit, such as a laser detection sensor or a weight detection sensor, and is not specifically limited herein.

[0044] In one embodiment, the mandrel moving mechanism 142 includes a first guide rail 1421, a first power assembly 1422 and a first transmission assembly (not shown in the figure), the first guide rail 1421 is arranged along a first direction, and the first guide rail 1421 is connected to the mandrel support mechanism 141 through a first slider, wherein the first direction is the direction from the socketing position of the mandrel and the hardware to the crimping position of the crimping hardware of the crimping machine 110, so as to facilitate the mandrel to be moved to the crimping machine 110 for crimping through the mandrel moving mechanism 142 after the socketing is completed; the first power assembly 1422 is arranged at one end of the first guide rail 1421; the first transmission assembly is arranged at the bottom of the mandrel support mechanism 141, the first transmission assembly is connected to the power output end of the first power assembly 1422, and the first transmission assembly is used to transmit the power output of the first power assembly 1422 to the mandrel support mechanism 141, and control the mandrel support mechanism 141 to move on the first guide rail 1421. It is understandable that the first power assembly 1422 can be a power source such as a motor, a cylinder, etc.; the first transmission assembly can be a screw transmission structure, a gear transmission structure, etc., and no specific limitation is made here.

[0045] Combine Figure 4 In one embodiment, the hardware support device 150 includes a hardware support mechanism 151 and a hardware moving mechanism 152. The hardware support mechanism 151 is used to support the hardware; the hardware moving mechanism 152 is arranged at the bottom of the hardware support mechanism 151 and is used to control the movement of the hardware.

[0046] The hardware support mechanism 151 includes a third support plate 1511, a hardware support seat 1512 and a hardware detection assembly 1513. The third support plate 1511 is arranged on the hardware moving mechanism 152; the hardware support seat 1512 is arranged on the third support plate 1511 for supporting the hardware; the hardware detection assembly 1513 is arranged on the third support plate 1511 or the hardware support seat 1512 for detecting whether there is a hardware on the hardware support seat 1512.

[0047] To facilitate the stable placement of the hardware, a accommodating cavity that matches the shape of the hardware can be set on the hardware support seat 1512. For example, when the number of hardware support devices 150 is one, the shape of the accommodating cavity of the hardware support seat 1512 can be set to match the shapes of the two hardware fittings of the insulator product. For another example, when the number of hardware support devices 150 is two, the shapes of the accommodating cavities of the two hardware support seats 1512 can be set to be the same as the shapes of the two hardware fittings of the insulator product. In this way, the socketing operation of the two hardware fittings of the insulator product can be completed without replacing the hardware support seat 1512. Alternatively, a clamping piece can also be provided in the hardware support device 150, and the clamping piece is a rotatable pressing mechanism. When the hardware needs to be placed on the hardware support seat 1512, the clamping piece is controlled to rotate upward to facilitate the placement of the hardware; after the hardware is initially placed on the hardware support seat 1512, the clamping piece is controlled to rotate downward until the hardware is firmly placed in the accommodating cavity on the hardware support seat 1512; when the positioning mechanism 130 needs to be movably abutted against the hardware, the clamping piece is controlled to rotate upward to release the hardware, so as to facilitate the twisting and movement of the hardware.

[0048] The hardware detection assembly 1513 can be disposed on the hardware support base 1512, for example, within the accommodating cavity of the hardware support base 1512, or on top of the hardware support base 1512. Alternatively, the hardware detection assembly 1513 can be disposed on the third support plate 1511 to detect whether there is a hardware on the hardware support base 1512. It is understood that the hardware detection assembly 1513 can be a detection device or circuit such as a laser detection sensor or a weight detection sensor, and is not specifically limited here.

[0049] In one embodiment, in order to facilitate the movement of the sleeved core rod to the crimping machine 110 for crimping, the hardware support mechanism 151 needs to be moved to the range of motion for exiting the core rod, so a hardware moving mechanism 152 is provided. For example, the hardware support mechanism 151 can be controlled to move downward to exit. The hardware moving mechanism 152 includes a second guide rail 1521 and a second power assembly 1522. The second guide rail 1521 is vertically arranged on the first support plate 121. The second guide rail 1521 is connected to the hardware support mechanism 151 through a second slider. The second power assembly 1522 is arranged on the first support plate 121 and is located on one side of the second guide rail 1521. The power output end of the second power assembly 1522 is connected to the hardware support mechanism 151. Used to control the movement of the hardware support mechanism 151 on the second guide rail 1521; correspondingly, the hardware support mechanism 151 and the mandrel support mechanism 141 can be pre-set to be located in the first direction. In this way, when the hardware is placed on the hardware support mechanism 151 and the mandrel is placed on the mandrel support mechanism 141, the mandrel and the hardware are directly coaxially arranged in the first direction. In this way, the zero position detection component is used to detect whether the first support plate 121 is aligned with the crimping machine 110 to determine whether the first support plate 121 is accurately located in the operating position. It is understandable that the second power component 1522 can be a power source such as a motor or a cylinder, and no specific limitation is given here. Alternatively, the hardware support mechanism 151 can also be controlled to move and exit along the second direction, where the second direction refers to the direction perpendicular to the first direction in the horizontal plane. The hardware moving mechanism 152 can still adopt the aforementioned structure, and it is only necessary to adjust the setting direction of the second guide rail 1521 and connect the components accordingly. No further details will be given; correspondingly, the zero-position detection component can be used to detect whether the hardware and core rod on the first support plate 121 are coaxial, and to detect whether the first support plate 121 is aligned with the crimping machine 110, so as to determine whether the first support plate 121 is accurately located in the working position.

[0050] In one embodiment, in order to facilitate the rapid cooperation between the hardware support device 150 and the mandrel support device 140 to sleeve the hardware onto the end of the mandrel, a mechanism that can move along the first direction can also be provided in the hardware support device 150 to control the hardware support mechanism 151 to move toward the mandrel support mechanism 141. The specific structure can be referred to the mandrel moving mechanism 142 and will not be repeated here.

[0051] like Figure 5 As shown, positioning mechanism 130 includes a positioning assembly 131 and a moving assembly 132. Positioning assembly 131 is configured to flexibly abut the hardware to be socketed, while moving assembly 132 is configured to control the movement of positioning assembly 131. Positioning mechanism 130 simulates the twisting motion during manual socketing by flexing positioning assembly 131 against the hardware to be socketed. Simultaneously, mandrel moving mechanism 142 drives the mandrel to move. This coordinated twisting of the hardware and movement of the mandrel allows the mandrel to be socketed into the elongated inner cavity of the hardware, ensuring socketing quality.

[0052] In one embodiment, the positioning assembly 131 includes a positioning base 1311, a first positioning plate 1312, a second positioning plate 1313 and a positioning roller 1314. The positioning base 1311 is a step-type block structure, including a first cavity 13111 and a second cavity 13112 arranged in sequence from top to bottom. The first cavity 13111 is used to install the first positioning plate 1312, the second positioning plate 1313 and the positioning roller 1314. The second cavity 13112 is used to accommodate part of the hardware support seat 1512 so that the positioning assembly 131 can fully abut the hardware. The first positioning plate 1312 is arranged on the positioning base 1311 in a vertical direction, and the first positioning plate 1312 is arranged along the second direction to facilitate abutment against the end of the hardware to be sleeved. The second positioning plate 1313 is connected to the It is connected to the bottom end of the first positioning plate 1312, and the upper plate surface of the second positioning plate 1313 is inclined downward in the direction away from the first positioning plate 1312. For example, the second positioning plate 1313 can be a plate with a trapezoidal cross-section, and the plate surface where its lower bottom is located is fixed to the bottom end of the first positioning plate 1312 in the vertical direction, or the second positioning plate 1313 can be an ordinary plate, which is directly fixed to the bottom end of the first positioning plate 1312 along the above-mentioned inclined direction. No specific restrictions are made here; the positioning roller 1314 is a rotatable roller structure, which is arranged on the positioning base 1311 in the vertical direction and the positioning roller 1314 is located on one side of the first positioning plate 1312. The positioning roller 1314 cooperates with the first positioning plate 1312 and the second positioning plate 1313 to movably abut against the hardware of the front socket.

[0053] In one embodiment, in order to facilitate the movement of the completed sleeved core rod to the crimping machine 110 for crimping, the positioning mechanism 130 needs to be moved to the range of motion for exiting the core rod, so a moving assembly 132 is provided. For example, the positioning assembly 131 can be controlled to move and exit along the second direction. The moving assembly 132 includes a mounting plate 1321, a third guide rail 1322 and a third power assembly 1323. The mounting plate 1321 is an L-shaped plate, which is arranged in the vertical direction. The cavity of the L-shaped plate partially overlaps with the second cavity 13112, which can allow the core rod to pass through and move to the crimping machine 110 for crimping. The mounting plate 1321 can be arranged on the side of the crimping machine 110 close to the support platform 120, so that the layout of the crimping system 100 is more compact and saves floor space, or it can be directly arranged on the side of the crimping machine 110 close to the support platform 120, so as to make the layout of the crimping system 100 more compact and save floor space. Alternatively, it can be directly arranged on the side of the crimping machine 110 close to the support platform 120, so as to make the layout of the crimping system 100 more compact and save floor space. On the ground, no specific restrictions are made here; the third guide rail 1322 is set on the mounting plate 1321 along the second direction, and the positioning assembly 131 is connected to the third guide rail 1322 through a third slider, that is, the side of the positioning base 1311 close to the crimping machine 110 is slidably connected to the third guide rail 1322; the third power assembly 1323 is set on the mounting plate 1321 and is located on one side of the third guide rail 1322. The power output end of the third power assembly 1323 is connected to the positioning assembly 131, which is used to control the positioning assembly 131 to move on the third guide rail 1322. It can be understood that the third power assembly 1323 can be a power source such as a motor or a cylinder, and no specific restrictions are made here. Alternatively, the positioning assembly 131 can also be controlled to move and exit in the vertical direction, and the moving assembly 132 can still adopt the aforementioned structure. It is only necessary to adjust the setting direction of the third guide rail 1322 and connect the components accordingly. No more details will be given.

[0054] During socketing, first place the mandrel on the mandrel support seat 1412, place the hardware in the accommodating cavity of the hardware support seat 1512, then control the moving assembly 132 to drive the positioning assembly 131 to move along the second direction to the first direction, at this time the hardware support seat 1512 is partially accommodated in the second cavity 13112, the inclined upper plate surface of the second positioning plate 1313 abuts the end of the hardware, and then control the mandrel moving mechanism 142 to move along the first direction to push the mandrel toward the hardware, and under the resistance of the accommodating cavity of the hardware support seat 1512, the end of the mandrel is initially socketed into the hardware. The mandrel moving mechanism 142 continues to move the mandrel, and the hardware will move toward the positioning mechanism 130 under the action of the thrust, that is, push the hardware along the inclined upper plate surface of the second positioning plate 1313 to abut against the first positioning plate 1312 and the positioning roller 1314. Since this abutment method has a certain degree of mobility, the hardware will twist in the first cavity 13111. Under the continuous push of the mandrel moving mechanism 142, it will continue to twist so that the mandrel continues to move into the cavity of the hardware until the hardware is completely sleeved on the end of the mandrel, completing the sleeve operation. After the sleeve is completed, the control moving component 132 drives the positioning component 131 to exit in the second direction, reserving space for the subsequent movement of the mandrel with the hardware sleeved to the crimping machine 110 for crimping.

[0055] Furthermore, in order to protect the positioning mechanism 130, a limiting assembly 133 can be provided in the positioning mechanism 130, and the limiting assembly 133 includes an abutment plate 1331 and a buffer 1332. The abutment plate 1331 is an L-shaped plate, and the abutment plate 1331 is fixedly connected to the positioning assembly 131, that is, the long side end of the abutment plate 1331 is fixedly connected to the plate surface of the positioning base 1311 close to the crimping machine 110, and the long side of the abutment plate 1331 extends toward the side close to the moving assembly 132, and the short side of the abutment plate 1331 is used to abut with the buffer 1332; the buffer 1332 is provided on the mounting plate 1321 and is located on the moving path of the short side of the abutment plate 1331, and the abutment plate 1331 abuts against the buffer 1332 to limit the maximum moving distance of the moving assembly 132. When the moving assembly 132 drives the positioning assembly 131 to move in the second direction, it also drives the abutment plate 1331 to move until the abutment plate 1331 abuts against the buffer 1332 and gradually stops moving. At this time, the positioning assembly 131 is at the target abutment position. The provision of the limit assembly 133 not only provides a buffering and shock-absorbing effect, extending the service life of the equipment, but also facilitates the rapid movement of the positioning assembly 131 to the target abutment position, improving production efficiency.

[0056] Furthermore, since the hardware structures at both ends of the insulator product are generally different, in order to ensure the matching of the positioning mechanism 130 and the hardware to ensure the movable abutment effect, the present application sets two positioning mechanisms 130 of different sizes, that is, the first positioning plate 1312, the second positioning plate 1313 and the positioning roller 1314 are of different sizes to match the hardware of different movable abutment structures. The two positioning mechanisms 130 are both arranged between the crimping machine 110 and the support platform 120, and the two positioning rollers 1314 are arranged relative to each other. It is understandable that the two positioning components 131 are close to each other, and the two moving components 132 are far away from each other, so that the two moving components 132 can drive their respective positioning components 131 to move and avoid mutual interference. It is understandable that the specific size and installation position of the two positioning mechanisms 130 can be adjusted according to the socket requirements, and no specific restrictions are made here.

[0057] Combine Figure 6 As shown, in one embodiment, the detection mechanism 160 includes a detection base 161, a fourth power assembly 162, a guide column 163 (marked in the figure for schematic representation only), a reference member 164, a spring member 165 and a socket detection assembly 166. The detection base 161 is arranged on the other side of the crimping machine 110, that is, on the side of the positioning mechanism 130 away from the support platform 120; the fourth power assembly 162 is arranged on the detection base 161, and the power output end of the fourth power assembly 162 faces the support platform 120 and is connected to the first baffle 167, and the first baffle 167 is provided with a first through hole; the guide column 163 passes through the first through hole and is connected to the first baffle 167 through a fastener 168, and the fourth power assembly 162 drives the first baffle 167 to move and thereby controls the guide column 163 to pass through the first through hole. The column 163 moves along the first direction, and the fastener 168 can be a connecting part such as a sleeve; the reference part 164 is fixedly connected to the end of the guide column 163 close to the support platform 120 through the second baffle 169, and is used to abut the hardware sleeved on the end of the core rod, that is, before or during the crimping of the hardware sleeved on the end of the core rod, the reference part 164 abuts against the hardware. The reference part 164 can be an elastomer, so that when abutting against the hardware, it can avoid damaging the surface of the hardware and affecting the product quality; the spring part 165 is sleeved on the outer periphery of the guide column 163, and the two ends of the spring part 165 abut the fastener 168 and the second baffle 169 respectively; the sleeve detection component 166 is arranged on the detection base 161, and is used to detect whether the spring part 165 is deformed. On the one hand, after sleeve connection and before crimping, the detection mechanism 160 can detect whether the sleeve connection position of the hardware on the core rod is accurate, so as to avoid the hardware not being sleeved in place and directly crimping to produce waste, waste materials and labor; on the other hand, when the hardware is crimped, the detection mechanism 160 can abut the end of the hardware that is not connected to the core rod, so as to avoid the hardware from being displaced and causing the crimping position to shift, affecting product quality.

[0058] Among them, the socket detection component 166 includes a detection sensor 1661 and a detection plate 1662. The detection sensor 1661 can be a laser detection sensor, including a detection base arranged on the detection base 161, a transmitter and a receiver arranged on the detection base relatively along the second direction, the transmitter is used to generate a laser signal, and the receiver is used to receive the laser signal generated by the transmitter, and the two cooperate with each other to detect whether the detection plate 1662 is displaced; the detection plate 1662 is an L-shaped structure, including a first plate and a second plate connected vertically, the first plate is fixedly connected to the second baffle 169, and the second plate is partially passed through between the transmitter and the receiver. The bottom of the second plate is provided with a notch matching the size of the transmitter and the receiver for the laser signal to pass through.

[0059] When the detection mechanism 160 is running, the fourth power assembly 162 can be used to first drive the first baffle 167 to move, and drive the guide column 163 and the second baffle 169 connected thereto to move, so that the reference piece 164 on the second baffle 169 stays at the preset crimping position. In this way, when the sleeve position of the hardware on the core rod is accurate, the core rod support device 140 drives the core rod with the hardware sleeved to move to the preset crimping position, and the end of the core rod with the hardware sleeved can abut the reference piece 164 to wait for the subsequent crimping machine 110 to accurately crimp the core rod and the hardware to ensure the crimping quality; when the sleeve position of the hardware on the core rod is inaccurate, the core rod support device 140 drives the core rod with the hardware sleeved to move to the preset crimping position. Position, since the hardware is not properly socketed on the core rod, the end of the hardware away from the core rod will exceed the preset crimping position, thereby generating a certain thrust on the reference part 164, and then pushing the second baffle 169 to compress the spring part 165 to displace, and the detection plate 1662 fixed on the second baffle 169 also displaces accordingly, so that the notch on the detection plate 1662 moves to between the transmitter and the receiver, so that the laser signal emitted by the transmitter can pass through the notch on the detection plate 1662 and be recognized by the receiver and send out a warning signal, and the crimping machine 110 does not perform the crimping operation, avoiding the crimping machine 110 directly performing the crimping operation at this position, which leads to inaccurate crimping position of the hardware on the core rod, resulting in scrap, waste of materials and labor.

[0060] The technical content and features of this application have been disclosed above. However, it is understood that, based on the creative ideas of this application, those skilled in the art may make various changes and improvements to the above-mentioned structures and materials, including combinations of the technical features disclosed or claimed herein, and obviously including other combinations of these features. Such variations and / or combinations fall within the technical field involved in this application and fall within the scope of protection of the claims of this application.

Claims

1. A socketing system for an insulator product, characterized in that: include: A support platform is provided on the support platform, wherein a mandrel support device and at least one hardware support device are provided, wherein the mandrel support device is used to support the mandrel and control the movement of the mandrel, and the hardware support device is used to support the hardware and control the movement of the hardware; A positioning mechanism is located on one side of the support platform and is used to movably abut against the hardware when the hardware is sleeved on the end of the mandrel; A detection mechanism, wherein the detection mechanism, the positioning mechanism, and the support platform are sequentially arranged, and the detection mechanism is used to detect whether the socketing position of the hardware on the mandrel is accurate; When the sleeve connection system is in operation, the core rod support device and the hardware support device cooperate to move at least one of the core rod and the hardware, so that the hardware is sleeved on the end of the core rod to form a prefabricated part of the insulator product.

2. The system according to claim 1, wherein The support platform comprises: a first supporting plate, on which the mandrel supporting device and the hardware supporting device are arranged; The rotating mechanism is provided below the first support plate and is used to drive the first support plate to rotate; the lifting mechanism is provided below the first support plate and is used to adjust the height of the first support plate.

3. The system according to claim 1, wherein: The core rod supporting device comprises: A mandrel supporting mechanism, used for supporting the mandrel; The mandrel moving mechanism is arranged at the bottom of the mandrel supporting mechanism and is used for controlling the movement of the mandrel.

4. The system according to claim 3, wherein: The core rod supporting mechanism comprises: a second support plate; A plurality of core rod support seats are arranged at intervals on the second support plate, and are used to cooperate with and support the core rod; A mandrel detection assembly is provided on the second support plate or the mandrel support seat, and is used for detecting whether the mandrel is on the mandrel support seat.

5. The system according to claim 3, wherein: The mandrel moving mechanism comprises: a first guide rail arranged along a first direction, wherein the first guide rail is connected to the mandrel supporting mechanism via a first slider; a first power assembly, disposed at one end of the first guide rail; The first transmission assembly is arranged at the bottom of the mandrel support mechanism. The first transmission assembly is connected to the power output end of the first power assembly. The first transmission assembly is used to transmit the power output by the first power assembly to the mandrel support mechanism to control the mandrel support mechanism to move on the first guide rail.

6. The system according to claim 1, wherein: The hardware support device comprises: A hardware support mechanism, used to support the hardware; The hardware moving mechanism is arranged at the bottom of the hardware supporting mechanism and is used to control the movement of the hardware.

7. The system according to claim 6, wherein: The hardware support mechanism includes: a third support plate; A hardware support seat, provided on the third support plate, for supporting the hardware; The hardware detection component is arranged on the third support plate or the hardware support seat, and is used to detect whether the hardware is on the hardware support seat.

8. The system according to claim 1, wherein: The positioning mechanism includes a positioning component and a moving component. The positioning component is used to movably contact the hardware to be sleeved, and the moving component is used to control the movement of the positioning component.

9. The system according to claim 8, wherein The positioning component includes: Positioning base; A first positioning plate is vertically arranged on the positioning base; a second positioning plate connected to the bottom end of the first positioning plate, with an upper surface of the second positioning plate tilted downward in a direction away from the first positioning plate; A positioning roller is vertically arranged on the positioning base and located on one side of the first positioning plate. The positioning roller cooperates with the first positioning plate and the second positioning plate to movably abut against the hardware to be sleeved.

10. The system according to claim 8, wherein The mobile component includes: A mounting plate is arranged in a vertical direction; a third guide rail, arranged on the mounting plate along the second direction, the positioning assembly being connected to the third guide rail via a third slider; The third power assembly is arranged on the mounting plate and located on one side of the third guide rail. The power output end of the third power assembly is connected to the positioning assembly for controlling the positioning assembly to move on the third guide rail.

11. The system according to claim 10, wherein: The moving assembly further includes a limiting assembly, and the limiting assembly includes: An abutment plate, which is an L-shaped plate and is fixedly connected to the positioning assembly; A buffer is provided on the mounting plate and is located on a moving path of the abutting plate, wherein the abutting plate abuts against the buffer to limit a maximum moving distance of the moving assembly.

12. The system according to claim 1, wherein The detection mechanism includes: a detection base; A fourth power assembly is provided on the detection base, wherein a power output end of the fourth power assembly faces the support platform and is connected to a first baffle, wherein the first baffle is provided with a first through hole; a guide post, passing through the first through hole and connected to the first baffle via a fastener, wherein the fourth power assembly drives the first baffle to move and thereby controls the guide post to move along the first direction; a reference member, fixedly connected to an end of the guide post close to the support platform via a second baffle, and configured to abut against the hardware sleeved on the end of the mandrel; a spring member, sleeved on the outer periphery of the guide post, with two ends of the spring member respectively abutting against the fastener and the second baffle; The sleeve detection component is arranged on the detection base and is used to detect whether the spring member is deformed.

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