Manual stacking machine for battery stacking
The design of automatic compression by the sliding plate and return spring and correction of component position by the rotating block solves the problem of inconvenient operation of traditional manual stacking machines, achieves stability and accuracy in component stacking, and improves battery stacking efficiency.
Patent Information
- Application Number
- CN202422512056.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Traditional manual stacking machines are difficult to operate, resulting in inaccurate component stacking positions and affecting efficiency.
The sliding plate and the return spring are used to automatically press the components, and the position of the components is corrected by the rotating block and the rotating frame. The pressing force is controlled by the cylinder and the display.
It improves the stability and accuracy of component stacking, improves work efficiency, and ensures the quality of battery products.
Smart Images
Figure CN223347809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery stacking, in particular to a manual stacking machine for battery stacking. Background Art
[0002] A manual stacking machine usually refers to a small device used for manual operation. It can help workers more efficiently stack the various components of the battery (such as positive plates, negative plates and separators) in a certain order and manner to form a battery core.
[0003] When using a manual stacker, workers manually place components on a workbench and apply pressure to stack them. However, during the stacking process, workers must hold down the previously placed component with one hand while using the other to stack the next component. This method of operation easily leads to inaccurate component placement and requires constant readjustment, which is not only inconvenient but also seriously affects stacking efficiency.
[0004] Based on this, in order to solve the above-mentioned technical defects, a manual stacking machine for battery stacking is now proposed. Utility Model Content
[0005] In order to overcome the disadvantage of traditional stacking machines that require manual pressing of stacked components, which is extremely inconvenient to operate, the technical problem to be solved is: to provide a manual stacking machine for battery stacking.
[0006] The technical solution of the utility model is: a manual stacking machine for battery stacking, comprising a base, a workbench, a limit frame, a limit rack, a limit rod, a return spring, a clamping assembly and a sliding plate, the top of the base is connected to the workbench, the rear side of the top of the base is connected to the limit frame, the left side of the top of the base is connected to the limit rack, the limit frame is connected to the limit rod, the limit rod is slidably connected to the sliding plate, the sliding plate is slidably connected to the inside of the limit frame, a return spring is connected between the sliding plate and the inside of the limit frame, the return spring is sleeved on the limit rod, and a clamping assembly is provided on the right side of the base.
[0007] In one embodiment, the front side of the sliding plate is tilted to the right to facilitate pushing the battery assembly onto the workbench.
[0008] In one embodiment, the clamping assembly includes a cylinder, a pressure block and a display. The cylinder is installed on the right side of the base, the pressure block is connected to the telescopic rod of the cylinder, and the display is installed on the front side of the cylinder. The display is electrically connected to the cylinder.
[0009] In one embodiment, it also includes a support frame, a torsion spring, a rotating frame and a power assembly. The support frames are symmetrically connected to the front side of the top of the base, the rotating frames are rotatably connected between the support frames, torsion springs are connected between the two sides of the rotating frame and the support frames on the same side, and a power assembly is provided on the front side of the base.
[0010] In one embodiment, the power assembly includes a motor and a rotating block. The motor is installed on the front side of the base. The rotating block is connected to the motor output shaft. The rotating block is semicircular and contacts and cooperates with the rotating frame.
[0011] In one embodiment, a movable block is further included, and the top of the sliding plate is rotatably connected to the movable block for detecting the flatness of the battery placement.
[0012] The beneficial effects are as follows: 1. Through the cooperation between the sliding plate and the return spring, when the component is pushed onto the workbench along the inclined surface of the sliding plate, the pre-tightening force of the return spring can automatically press the stacked component onto the workbench, which not only reduces the need for manual intervention, but also ensures the stability and accuracy of component stacking, thereby improving work efficiency;
[0013] 2. By pushing the rotating frame to rotate and stand up through the rotating block, the position of the stacked components can be corrected so that they fit tightly into the limit frame, ensuring the position accuracy of the battery components after stacking, thereby ensuring the quality of the final battery product. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0015] Figure 2 This is a schematic diagram of the first partial three-dimensional structure of the utility model.
[0016] Figure 3 It is a partial cross-sectional view of the present utility model.
[0017] Figure 4 This is a schematic diagram of the second partial three-dimensional structure of the utility model.
[0018] In the accompanying drawings: 1-base, 2-workbench, 3-limiting frame, 4-limiting frame, 5-cylinder, 6-pressure block, 7-display, 8-support frame, 9-torsion spring, 10-rotating frame, 11-motor, 12-rotating block, 13-limiting rod, 14-return spring, 15-sliding plate, 16-movable block. DETAILED DESCRIPTION
[0019] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0020] Embodiment: A manual stacking machine for battery stacking, such as Figure 1 、 Figure 2 and Figure 4As shown, it includes a base 1, a workbench 2, a limit frame 3, a limit frame 4, a limit rod 13, a return spring 14, a clamping assembly, a sliding plate 15 and a movable block 16. The top of the base 1 is connected to the workbench 2, the rear side of the top of the base 1 is connected to the limit frame 3, the left side of the top of the base 1 is connected to the limit frame 4, the limit rod 13 is welded in the limit frame 3, and a sliding plate 15 for clamping the battery assembly is slidably connected to the limit rod 13. The sliding plate 15 is slidably connected to the inside of the limit frame 3, and a return spring 14 is connected between the sliding plate 15 and the inside of the limit frame 3. The return spring 14 is sleeved on the limit rod 13, and the front side of the sliding plate 15 is tilted to the right to facilitate pushing the battery assembly onto the workbench 2. A clamping assembly is provided on the right side of the base 1, and the top of the sliding plate 15 is rotatably connected to a movable block 16 for detecting the flatness of the battery placement.
[0021] like Figure 1 and Figure 2 As shown, the clamping assembly includes a cylinder 5, a pressure block 6 and a display 7. The cylinder 5 is installed on the right side of the base 1 by bolts. The pressure block 6 for stacking batteries is connected to the telescopic rod of the cylinder 5. The display 7 is installed on the front side of the cylinder 5, and the display 7 is electrically connected to the cylinder 5.
[0022] like Figure 1 and Figure 3 As shown, it also includes a support frame 8, a torsion spring 9, a rotating frame 10 and a power assembly. The support frames 8 are symmetrically connected to the left and right sides of the top front side of the base 1 by bolts. The rotating frames 10 for correcting the position of the battery assembly are rotatably connected between the support frames 8. Torsion springs 9 are connected between the left and right sides of the rotating frame 10 and the support frames 8 on the same side. A power assembly is provided on the inner front side of the base 1.
[0023] like Figure 3 As shown, the power assembly includes a motor 11 and a rotating block 12. The motor 11 is installed on the inner front side of the base 1 by bolts. The rotating block 12 is connected to the output shaft of the motor 11. The rotating block 12 is semicircular. The rotating block 12 contacts and cooperates with the rotating frame 10 to push the rotating frame 10 to rotate and correct the battery assembly.
[0024] When stacking batteries, end plates must first be placed on both sides of the workbench 2. Inside, the battery components are stacked in a specific order and manner. Following the stacking process, the batteries are stacked layer by layer from left to right on the workbench 2. First, push the end plates along the inclined surface of the sliding plate 15 to slide backward onto the workbench 2. At this point, the sliding plate 15 is forced to move rightward along the limit rod 13, compressing the return spring 14. The preload of the return spring 14 allows the sliding plate 15 to clamp the end plates against the limit frame 3. Next, following the stacking process, the individual components are pushed onto the workbench 2 layer by layer, with the rear ends of the components against the limit frame 3. The provision of the sliding plate 15 eliminates the need for manual pressure on the stacked cells, ensuring the stability of the stacking process. The movable block 16 serves as a limiter and detector. If the stacked cells on the workbench 2 tilt due to unstable placement, their height will exceed the normal height, and the movable block 16 will be pushed upward. By checking whether the movable block 16 is horizontal, the stability of the assembly placement can be determined, allowing for timely adjustments. After stacking is complete, the motor 11 is started. The output shaft of the motor 11 rotates, driving the rotating block 12 to rotate one full revolution. When the curved surface of the rotating block 12 contacts the rotating frame 10, it pushes the rotating frame 10 upward, causing the torsion spring 9 to deform. If the rear end of the battery assembly is not completely in contact with the limit frame 3 during placement, the length will extend beyond the workbench 2. In this case, the rotating frame 10 rotates, pushing the battery assembly backward, quickly correcting its position. When the rotating block 12 completes one full revolution and its curved surface disengages from the rotating frame 10, the torsion spring 9 rebounds and resets, driving the rotating frame 10 to reverse and reset, thus completing the battery assembly correction. The cylinder 5 is then activated, and its telescopic rod extends, driving the pressure block 6 to the left. When the pressure block 6 contacts the stacked battery pack, it compresses the battery pack. The compression pressure is displayed on the display, allowing the pressing force to be adjusted to ensure uniform force on the battery pack. After the battery packs are stacked, the control cylinder 5's telescopic rod shortens and resets, driving the pressing block 6 to the right and return to its original position. The battery packs are then removed from the workbench 2. At this point, the return spring 14 rebounds and resets, driving the sliding plate 15 to the left along the stop rod 13 and return to its original position.
[0025] The above description is merely an example of the implementation of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention shall be included within the scope of protection of the present invention. Any matters not fully described in the present invention are prior art known to those skilled in the art.
Claims
1. A manual stacking machine for battery stacking, characterized by: The invention comprises a base (1), a workbench (2), a limit frame (3), a limit frame (4), a limit rod (13), a return spring (14), a pressing assembly and a sliding plate (15); the top of the base (1) is connected to the workbench (2); the rear side of the top of the base (1) is connected to the limit frame (3); the left side of the top of the base (1) is connected to the limit frame (4); the limit rod (13) is connected inside the limit frame (3); the sliding plate (15) is slidably connected to the limit rod (13); the sliding plate (15) is slidably connected to the inside of the limit frame (3); a return spring (14) is connected between the sliding plate (15) and the inside of the limit frame (3); the return spring (14) is sleeved on the limit rod (13); and a pressing assembly is provided on the right side of the base (1).
2. A manual battery stacking machine according to claim 1, characterized in that: The front side of the sliding plate (15) is tilted to the right, making it easier for the battery assembly to be pushed onto the workbench (2).
3. A manual battery stacking machine according to claim 2, characterized in that: The pressing assembly comprises a cylinder (5), a pressing block (6) and a display (7); the cylinder (5) is installed on the right side of the base (1); the pressing block (6) is connected to the telescopic rod of the cylinder (5); the display (7) is installed on the front side of the cylinder (5); and the display (7) is electrically connected to the cylinder (5).
4. A manual battery stacking machine according to claim 3, characterized in that: The invention also includes a support frame (8), a torsion spring (9), a rotating frame (10) and a power assembly. The support frame (8) is symmetrically connected to the front side of the top of the base (1). The rotating frame (10) is rotatably connected between the support frames (8). Torsion springs (9) are connected between the two sides of the rotating frame (10) and the support frames (8) on the same side. The power assembly is provided on the inner front side of the base (1).
5. A manual battery stacking machine as claimed in claim 4, characterized in that: The power assembly comprises a motor (11) and a rotating block (12). The motor (11) is installed on the front side of the base (1). The output shaft of the motor (11) is connected to the rotating block (12). The rotating block (12) is semicircular and contacts and cooperates with the rotating frame (10).
6. A manual battery stacking machine according to claim 5, characterized in that: The utility model also comprises a movable block (16), and the top of the sliding plate (15) is rotatably connected with the movable block (16) for detecting the flatness of battery placement.