New energy charging socket wire harness assembly for engineering machinery

By introducing electronic locks, liquid-cooled shielded high-voltage wires, and high-pressure air pipe designs into the wiring harness assembly of the new energy charging socket for construction machinery, the problems of low current carrying capacity, rapid temperature rise, loose connections, and poor sealing have been solved, the charging rate and anti-interference capability have been improved, and the service life has been extended.

CN223348084UActive Publication Date: 2025-09-16XUZHOU PAT CONTROL TECH
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Patent Information

Application Number
CN202422039924.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-09-16
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing wiring harness assembly of new energy charging sockets for engineering machinery has low current carrying capacity, rapid temperature rise, low charging rate, loose connections leading to poor contact, poor sealing, safety risks and short service life.

Method used

An electronic lock is used to fix the charging seat terminal, combined with a liquid-cooled shielded high-voltage wire and high-pressure air pipe design, an additional sealing ring and protective frame are added, and a servo motor is used to control the electronic lock, which is connected to the upper cover through a rotating motorized device to achieve improved sealing and anti-interference capabilities.

Benefits of technology

It improves the charging speed, avoids loosening and poor contact of the charging port, enhances anti-interference ability, improves sealing, and extends the service life of the charging socket.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an engineering machinery new energy charging socket wire harness assembly which comprises an upper cover, the upper cover is connected with a charging seat shell through a rotary maneuvering device, and a sealing ring is arranged at the buckling position of the charging seat shell and the upper cover. An electronic lock and a high-voltage air pipe are arranged in the charging base shell, and the rear portion of the charging base shell is connected with a liquid cooling shielding high-voltage line assembly. According to the utility model, the charging rate can be improved; poor jack contact is avoided, the anti-interference capability is improved, and the safety risk is eliminated; dust is reduced, sealing performance is good, and the service life of the charging socket is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of new energy for engineering machinery, and specifically relates to a wiring harness assembly for a new energy charging socket for engineering machinery. Background Art

[0002] The current engineering machinery new energy charging socket wiring harness assemblies in use have the following problems: First, during the charging process, the current carrying capacity of the engineering machinery new energy charging socket wiring harness assembly is small, the temperature rise is too fast, and the charging rate is low; second, due to the poor working environment of engineering machinery and relatively large vibration, the charging port connection is easy to loosen, resulting in poor contact, which can easily cause the charging port's anti-interference ability to weaken, resulting in engineering machinery failure or abnormal working status, and there is a great safety risk; third, when the engineering machinery new energy charging socket assembly is working, the sealing is poor and there is a lot of dust, which affects the service life of the charging socket. Utility Model Content

[0003] The purpose of the utility model is to provide a wiring harness assembly for a new energy charging socket for engineering machinery, which can improve the charging rate; avoid poor contact, improve anti-interference ability, and eliminate safety risks; have better sealing, reduce dust, and increase the service life of the charging socket.

[0004] To achieve the above-mentioned purpose, the utility model provides a wiring harness assembly for a new energy charging socket for engineering machinery, including an upper cover, which is connected to the charging seat shell through a rotating motorized device, and a sealing ring is provided at the buckle position between the charging seat shell and the upper cover; an electronic lock and a high-pressure air pipe are provided inside the charging seat shell, and the electronic lock is provided above the DC negative socket of the charging seat terminal, and the high-pressure air pipe is located above the electronic lock; the charging seat terminal also includes a DC positive socket and a grounding PE port, the DC positive socket is located on one side of the DC negative socket, and a grounding PE socket is provided below the DC positive socket and the DC negative socket; the rear of the charging seat shell is connected to a liquid-cooled shielded high-voltage wire assembly.

[0005] As a further solution of the utility model: the electronic lock includes an electronic lock upper cover, a servo motor, an electronic lock lower cover, and a lock shaft, the lock shaft is located on one side below the electronic lock lower cover, the servo motor is located between the electronic lock upper cover and the electronic lock lower cover, and the servo motor (12) is externally connected to a signal line.

[0006] As a further solution of the present invention: the liquid-cooled shielded high-voltage wire assembly includes a charging terminal, one end of the charging terminal is connected to a liquid-cooled heat conduction device, the liquid-cooled heat conduction device is sleeved on one end of the liquid-cooled high-voltage shielding tube, and is connected to the high-voltage shielding wire inside the high-voltage shielding tube.

[0007] As a further solution of the present invention: a protective frame that cooperates with the charging socket is provided on the inner side of the upper cover, that is, the surface that contacts the charging seat shell when the upper cover is buckled. The protective frame is made of plastic material.

[0008] As a further solution of the present invention: when the upper cover is buckled, the buckle on one side is buckled together with the buckle at the corresponding position of the charging base shell.

[0009] As a further solution of the present invention: one end of the rotating motorized device is fixedly connected to one side of the charging base shell, and the other end is hinged to the edge of the upper cover.

[0010] As a further solution of the present invention: a connecting hole is provided on the periphery of the charging seat shell, and a bolt is fixedly connected to the vehicle body through the connecting hole.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: by setting the high-voltage shielded wire inside the liquid-cooled shielded high-voltage tube, the problems of small current carrying capacity, rapid temperature rise and low charging rate during charging are solved, and the charging rate of the charging socket is improved; the charging seat terminal is fixed by an electronic lock, which avoids looseness and poor contact of the charging port, improves the anti-interference ability of the charging port, and eliminates safety risks; by setting a sealing ring and a protective frame, the sealing of the charging socket assembly is improved, and the high-pressure air pipe can increase the air pressure inside the socket, reduce internal dust, and effectively improve the service life of the charging socket assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model of the wiring harness assembly of the new energy charging socket of engineering machinery.

[0013] Figure 2 This is a schematic diagram of the structure of the electronic lock of the utility model.

[0014] Figure 3 It is a structural schematic diagram of the liquid-cooled shielded high-voltage wire harness assembly of the utility model.

[0015] In the figure: 1. Electronic lock, 11. Electronic lock upper cover, 12. Servo motor, 13. Lock shaft, 14. Electronic lock lower cover, 15. Signal line, 2. High-pressure air pipe, 3. Liquid-cooled shielded high-voltage wire assembly, 31. Charging terminal, 32. Liquid-cooled high-voltage shielded pipe, 33. Liquid-cooled heat conduction device, 34. High-voltage shielded wire, 4. Sealing ring, 5. Charging seat shell, 6. Upper cover, 7. Rotating motor. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] like Figure 1As shown, the wiring harness assembly for a new energy charging socket for construction machinery includes an upper cover 6, which is connected to a charging socket housing 5 via a rotating motorized mechanism 7. A sealing ring 4 is provided on the charging socket housing 5, tightly covering the charging socket. Inside the charging socket housing 5, an electronic lock 1 and a high-pressure air pipe 2 are located. The electronic lock 1 is positioned above the negative DC jack of the charging socket, and the high-pressure air pipe 2 is positioned above the electronic lock 1. The charging socket terminals also include a positive DC jack and a grounding PE jack. The positive DC jack is located to the side of the negative DC jack, and the grounding PE jack is located below the positive and negative DC jacks. A liquid-cooled shielded high-voltage cable assembly 3 is connected to the rear of the charging socket housing 5. Because the charging socket terminals are frequently plugged and unplugged, they can become loose and heat up quickly. Using an electronic lock to secure the charging socket terminals prevents loosening and poor contact, improves the charging port's anti-interference capabilities, and eliminates safety risks. The high-pressure air pipe 2 increases the internal air pressure of the socket, reduces dust, and helps extend the life of the charging socket assembly.

[0018] One end of the rotating motorized device 7 is fixedly connected to one side of the charging base housing 5 , and the other end is hinged to the edge of the upper cover 6 .

[0019] The inner side of the upper cover 6, that is, the surface that contacts the charging seat shell 5 when the upper cover 6 is buckled, is provided with a protective frame that cooperates with the charging socket, and the protective frame is made of plastic material; when the upper cover 6 is buckled, the protective frame can protect the charging port from dust pollution on the one hand, and on the other hand, it can also play the role of fixing the charging port.

[0020] When the upper cover 6 is buckled, the buckle on one side is buckled together with the buckle at the corresponding position of the charging base shell.

[0021] The outer periphery of the charging seat housing 5 is provided with a connection hole, so that the bolts are fixedly connected to the vehicle body through the connection hole.

[0022] like Figure 2 As shown, the electronic lock 1 includes an upper cover 11, a servo motor 12, a lower cover 14, and a lock shaft 13. The lock shaft 13 is located on one side below the lower cover 14. The servo motor 12 is located between the upper and lower covers 11 and 14. The servo motor 12 is connected to a signal line 15. The electronic lock 1 also includes gears. The servo motor 12 drives the gears to move the key block, which contacts the micro switch to start and stop the servo motor 12.

[0023] like Figure 3As shown, the liquid-cooled shielded high-voltage wire assembly 3 includes a charging terminal 31, one end of which is connected to a liquid-cooled heat conduction device 33. This device is sleeved onto one end of a liquid-cooled high-voltage shielded tube 32, which houses a high-voltage shielded wire 34. This device is connected to the high-voltage shielded wire 34. The liquid-cooled shielded high-voltage wire assembly 3 increases the charging rate of the charging socket, mitigates the effects of temperature increases on current carrying capacity, and enhances shielding anti-interference capabilities. The integrated liquid-cooled shielding design reduces wire storage space and facilitates maintenance.

Claims

1. The wiring harness assembly of the new energy charging socket for engineering machinery is characterized by: The utility model comprises an upper cover (6), wherein the upper cover (6) is connected to the charging seat shell (5) through a rotating motor device (7), and a sealing ring (4) is provided at the buckling position between the charging seat shell (5) and the upper cover (6); an electronic lock (1) and a high-pressure gas pipe (2) are provided inside the charging seat shell (5), the electronic lock (1) is provided above the DC negative socket of the charging seat terminal, and the high-pressure gas pipe (2) is located above the electronic lock (1); the charging seat terminal also comprises a DC positive socket and a grounding PE port, the DC positive socket is located on one side of the DC negative socket, and a grounding PE socket is provided below the DC positive socket and the DC negative socket; the rear of the charging seat shell (5) is connected to a liquid-cooled shielded high-voltage wire assembly (3).

2. The engineering machinery new energy charging socket wiring harness assembly according to claim 1 is characterized in that: The electronic lock (1) comprises an electronic lock upper cover (11), a servo motor (12), an electronic lock lower cover (14), and a lock shaft (13); the lock shaft (13) is located on one side below the electronic lock lower cover (14); the servo motor (12) is located between the electronic lock upper cover (11) and the electronic lock lower cover (14); and the servo motor (12) is connected to an external signal line (15).

3. The engineering machinery new energy charging socket wiring harness assembly according to claim 1 is characterized in that: The liquid-cooled shielded high-voltage wire assembly (3) includes a charging terminal (31), one end of the charging terminal (31) is connected to a liquid-cooled heat conduction device (33), and the liquid-cooled heat conduction device (33) is sleeved on one end of the interior of a liquid-cooled high-voltage shielding tube (32) and connected to a high-voltage shielding wire (34) inside the high-voltage shielding tube (32).

4. The engineering machinery new energy charging socket wiring harness assembly according to claim 1 is characterized in that: The inner side of the upper cover (6), i.e., the surface that contacts the charging seat housing (5) when the upper cover (6) is buckled, is provided with a protective frame that cooperates with the charging socket, and the protective frame is made of plastic material.

5. The engineering machinery new energy charging socket wiring harness assembly according to claim 1 or 4, characterized in that: When the upper cover (6) is fastened, the buckle on one side is fastened together with the buckle at the corresponding position of the charging seat shell (5).

6. The engineering machinery new energy charging socket wiring harness assembly according to claim 1 is characterized in that: One end of the rotating motorized device (7) is fixedly connected to one side of the charging seat housing (5), and the other end is hinged to the edge of the upper cover (6).

7. The engineering machinery new energy charging socket wiring harness assembly according to claim 1, characterized in that: The outer periphery of the charging seat shell (5) is provided with a connection hole, and the bolts are fixedly connected to the vehicle body through the connection hole.