Filling appliance capable of reducing redundant gas residues during product filling

Abstract

The utility model discloses a filling appliance for reducing residual gas during product filling, which comprises a trumpet-shaped or funnel-shaped feeding part, a feeding part, a discharging part, a discharging part and a sealing part, and is characterized in that the feeding part is in a trumpet shape or a funnel shape; and the transition part is connected with the feeding part, and the transition part is gradually shrunk from an inlet. The inlet of the feeding pipe is trumpet-shaped or funnel-shaped and has a large space, so that a product can smoothly flow into a mold, meat paste discharged by a filling machine begins to gather in the area to prepare for a subsequent extrusion process, and the meat paste is gradually shrunk from the inlet through the transition pipe and is in streamline transition; according to the meat paste forming device, the flat discharging pipe is arranged, the effects of guiding meat paste to flow and primarily extruding the meat paste can be achieved, the meat paste can be strongly extruded when passing through the flat discharging pipe, the meat paste and the meat paste are tightly bonded together, internal gaps are reduced, and therefore the content of air reserved in the formed meat paste after filling is remarkably reduced, and the quality of the formed meat paste is improved. No extra worker is needed for hole pricking, the cost is saved, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a filling device capable of reducing excess gas residue during product filling. Background Art

[0002] During the pork bacon production process, the seasoned meat paste in the filling machine needs to be spread flat on the mold frame, and then the flattened meat paste mold is placed in the cold room. It usually needs to be refrigerated for several hours to allow it to set. Finally, it is smoked and aged, then sliced ​​and packaged to complete the production.

[0003] At present, when spreading the seasoned meat paste in the filling machine on the mold frame, since the discharge pipe of the filling machine is a round hole, it is necessary to install a filling device at the discharge pipe of the filling machine so that the meat paste can be evenly spread on the square mold frame covered with cellophane. However, during the filling process of the existing filling device, the formed meat paste spread on the mold frame has many air holes, and an additional worker needs to be arranged on the production line to pierce the holes, which not only increases the production cost but also affects the work efficiency. Utility Model Content

[0004] The purpose of the present utility model is to solve the shortcomings of the prior art and to propose a filling device for reducing excess gas residue during product filling, comprising: an inlet portion, which is trumpet-shaped or funnel-shaped; a transition portion, which is connected to the inlet portion and gradually shrinks from the entrance; and a discharge portion, which is connected to the end of the transition portion away from the inlet portion.

[0005] As a further description of the above technical solution: the feeding part includes a feeding pipe, one end of the feeding pipe is connected to the feeding pipe, and the other end of the feeding pipe is connected to the transition part.

[0006] As a further description of the above technical solution: the transition part includes a transition pipe, one end of the transition pipe is connected to the feed pipe, and the other end of the transition pipe is connected to the discharge part.

[0007] As a further description of the above technical solution: the discharge part includes a discharge pipe, and one end of the discharge pipe is connected to the transition pipe.

[0008] As a further description of the above technical solution: one end of the feed pipe is detachably connected to a clamp, and the feed pipe is detachably connected to the filling machine through the clamp.

[0009] As a further description of the above technical solution: the transition pipe gradually shrinks from the inlet to the outlet, presenting a streamlined transition.

[0010] As a further description of the above technical solution: the discharge pipe is square, and the inlet of the discharge pipe is adapted to the outlet of the transition pipe.

[0011] As a further description of the above technical solution: the feeding part, the transition part and the discharging part are all made of stainless steel.

[0012] The above technical solution has the following advantages or beneficial effects:

[0013] The utility model has a trumpet-shaped or funnel-shaped inlet of the feed pipe with a large space, which is convenient for the product to flow into the mold smoothly, so that the meat paste discharged by the filling machine begins to gather in this area, preparing for the subsequent extrusion process. The transition pipe gradually shrinks from the inlet and presents a streamlined transition, which can guide the flow of the meat paste and preliminarily extrude the meat paste. The flat discharge pipe makes the meat paste strongly squeezed when passing through, so that the meat paste and the meat foam are tightly adhered together, reducing internal gaps, thereby significantly reducing the air content retained in the formed meat paste after filling, improving product quality and shelf life, and eliminating the need for additional staff to pierce holes, saving costs and accelerating work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural diagram of a filling device in one embodiment of the present utility model;

[0015] Figure 2 It is a structural diagram of an existing filling device;

[0016] Figure 3 This is a side view of a filling device in one embodiment of the present invention;

[0017] Figure 4 This is a top view of a filling device in one embodiment of the present invention.

[0018] Legend:

[0019] 1. Feeding part; 2. Transition part; 3. Discharging part; 4. Clamp; 101. Feeding pipe; 102. Feeding pipe; 201. Transition pipe; 301. Discharging pipe. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0022] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0023] See also Figure 1-4 The utility model provides a technical solution: the utility model is a filling device for reducing excess gas residue during product filling, comprising: a feed part 1, the feed part 1 is trumpet-shaped or funnel-shaped; a transition part 2, the transition part 2 is connected to the feed part 1, and the transition part 2 gradually shrinks from the entrance; a discharge part 3, the discharge part 3 is connected to the end of the transition part 2 away from the feed part 1, the feed part 1 comprises a feed pipe 101, one end of the feed pipe 101 is connected to a feed pipe 102, and the other end of the feed pipe 101 is connected to the transition part 2, the transition part 2 comprises a transition pipe 201, one end of the transition pipe 201 is connected to the feed pipe 101, and the other end of the transition pipe 201 is connected to the discharge part 3, the discharge part 3 comprises a discharge pipe 301, and one end of the discharge pipe 301 is connected to the transition pipe 201.

[0024] In this embodiment, the inlet of the feed pipe 101 is trumpet-shaped or funnel-shaped, with a large space, which facilitates the smooth flow of the product into the mold, so that the meat paste discharged by the filling machine begins to gather in this area, preparing for the subsequent extrusion process. The transition pipe 201 gradually shrinks from the inlet, presenting a streamlined transition, which can guide the flow of the meat paste and preliminarily extrude the meat paste. The flat discharge pipe 301 makes the meat paste strongly squeezed when passing through, so that the meat paste and the meat mince are tightly adhered together, reducing internal gaps, thereby significantly reducing the air content retained in the molded meat paste after filling, improving product quality and shelf life, and eliminating the need for additional staff to pierce holes, saving costs and speeding up work efficiency. It is suitable for the filling of various meat paste and meat mince products, and can also be appropriately adjusted and optimized according to the characteristics of different products, without increasing excessive production costs, achieving improved product quality and improved production efficiency.

[0025] Specifically, a "toothpaste squeezing" method is employed to reduce air inside the product after filling. The original mold, with its uniform length, width, and height, is replaced with a mold with a larger inlet and smaller outlet. During filling, the mold is squeezed to create a tight bond between the meat paste and minced meat as they pass through the outlet, minimizing internal gaps and reducing air inside. This reduces excess gas in the product during filling in the workshop, reducing defective products and improving yield.

[0026] like Figure 1 and Figure 4 As shown, specifically, one end of the feed pipe 102 is detachably connected to a clamp 4, and the feed pipe 102 is detachably connected to the filling machine through the clamp 4; the clamp 4 makes it convenient to install the feed pipe 102 on the filling machine, and also makes it convenient to remove the filling device, thereby facilitating the inspection and replacement of the filling device.

[0027] like Figure 3 and Figure 4 As shown, specifically, the transition pipe 201 gradually shrinks from the inlet to the outlet, presenting a streamlined transition, which can guide the flow of the product and the initial extrusion; the discharge pipe 301 is square, and the inlet of the discharge pipe 301 is adapted to the outlet of the transition pipe 201, so that the product is strongly squeezed when passing through, and the meat paste and the meat foam are tightly adhered together, reducing internal gaps, thereby achieving the purpose of reducing internal air.

[0028] like Figure 1 As shown, specifically, the feeding part 1, the transition part 2 and the discharging part 3 are all made of stainless steel, and the entire filling device is made of stainless steel, which meets the requirements of food production enterprises.

[0029] Working principle: The inlet of the feed pipe 101 is trumpet-shaped or funnel-shaped, with a large space, which facilitates the smooth flow of the product into the mold, so that the meat paste discharged by the filling machine begins to gather in this area, preparing for the subsequent extrusion process. The transition pipe 201 gradually shrinks from the inlet, presenting a streamlined transition, which can guide the flow of the meat paste and preliminarily extrude the meat paste. The flat discharge pipe 301 makes the meat paste strongly squeezed when passing through, so that the meat paste and the meat foam are tightly adhered together, reducing internal gaps, thereby significantly reducing the air content retained in the formed meat paste after filling, and improving product quality and shelf life.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0031] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A filling device for reducing excess gas residue during product filling, characterized in that: include: A feeding portion (1), wherein the feeding portion (1) is trumpet-shaped or funnel-shaped; A transition portion (2), the transition portion (2) is connected to the feed portion (1), and the transition portion (2) gradually contracts from the inlet; A discharge portion (3), the discharge portion (3) is connected to an end of the transition portion (2) away from the feed portion (1).

2. A filling device for reducing excess gas residue during product filling according to claim 1, characterized in that: The feeding portion (1) comprises a feeding pipe (101), one end of the feeding pipe (101) is connected to a feed pipe (102), and the other end of the feeding pipe (101) is connected to a transition portion (2).

3. The filling device for reducing excess gas residue during product filling according to claim 1, characterized in that: The transition portion (2) comprises a transition pipe (201), one end of the transition pipe (201) is connected to the feed pipe (101), and the other end of the transition pipe (201) is connected to the discharge portion (3).

4. The filling device for reducing excess gas residue during product filling according to claim 1, characterized in that: The discharge portion (3) comprises a discharge pipe (301), one end of which is connected to the transition pipe (201).

5. The filling device for reducing excess gas residue during product filling according to claim 2, characterized in that: One end of the feed pipe (102) is detachably connected to a clamp (4), and the feed pipe (102) is detachably connected to the filling machine via the clamp (4).

6. The filling device for reducing excess gas residue during product filling according to claim 3, characterized in that: The transition pipe (201) gradually shrinks from the inlet to the outlet, presenting a streamlined transition.

7. The filling device for reducing excess gas residue during product filling according to claim 4, characterized in that: The discharge pipe (301) is square in shape, and the inlet of the discharge pipe (301) is adapted to the outlet of the transition pipe (201).

8. The filling device for reducing excess gas residue during product filling according to claim 1, characterized in that: The feeding portion (1), transition portion (2) and discharging portion (3) are all made of stainless steel.

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