Fuzhuan brick tea pressing machine

By introducing automatic discharging and lifting components into the Fuzhuan tea pressing machine, the problem of manual removal of Fuzhuan tea is solved, automatic discharging and adhesion prevention are achieved, and production efficiency and practicality of the equipment are improved.

CN223349528UActive Publication Date: 2025-09-19HUBEI CHIBI SIZHUANG TEA CO LTD
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Patent Information

Application Number
CN202422774112.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-19
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing Fuzhuan tea pressing machine requires manual removal of the Fuzhuan tea after forming, resulting in a low degree of automation and insufficient pressing efficiency.

Method used

A Fuzhuan tea pressing machine was designed, which included a base, a forming box, a discharging component and a lifting component. Automatic discharging was achieved by a bevel gear system driven by a cylinder and a motor. The Fuzhuan tea was automatically pushed out of the forming box by the cooperation of a screw and a pusher plate, and the lifting component was used to prevent sticking.

Benefits of technology

The discharge efficiency and automation level of Fuzhuan tea are improved, the practicability and efficiency of the equipment are improved, the Fuzhuan tea is prevented from sticking, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a Fuzhuan tea pressing machine which comprises a base, the top of the base is connected with a forming box, a discharging component is arranged in the forming box, and a jacking component is arranged at the bottom in the forming box. The discharging component comprises a moving groove formed in one side in the forming box, a moving block arranged in the moving groove, a screw connected with the moving block, a baffle fixedly connected with one side of the moving block, a notch formed in one side in the forming box and a pushing plate arranged in the notch. Through the arrangement of the base, the forming box and the discharging component, the Fuzhuan tea pressing machine solves the problems that when an existing Fuzhuan tea pressing machine is used, although tea leaves can be pressed and formed, the formed Fuzhuan tea needs to be manually taken out of a cavity, the forming efficiency is high, and the production cost is low. Manual operation can greatly reduce the pressing efficiency of the Fuzhuan tea, so that the automation degree is low, and the practicability is insufficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of Fuzhuan tea processing, in particular to a Fuzhuan tea pressing machine. Background Art

[0002] Fuzhuan tea is a special compressed tea, a type of black tea, made from black raw tea. Because it is processed in the dog days of summer, it is called Fu tea. Because its effect is similar to that of wild yam, it is beautifully called Fu tea and Fuzhuan. In the production process of Fuzhuan tea, the scattered tea leaves need to be pressed into shape before being sent to the flowering room.

[0003] Existing patent CN205358037U discloses a Fuzhuan tea pressing machine, which can complete mechanized pressing and forming through the cooperation of a pressure cylinder, a pressing plate and a forming groove; the utility model can also press multiple layers of Fuzhuan tea in the forming groove. The utility model includes a base and a fixed frame; the fixed frame is vertically fixed to the base, and the pressure cylinder and sleeve that drive the pressing plate to rise and fall are arranged at the top of the fixed frame. The connecting rod passes through the sleeve and is connected to the pressing plate. A forming groove that matches the pressing plate is set directly below the pressing plate, and the forming groove is provided with a door panel; a connecting rod connected to the pressing plate is an inverted U-shaped structure; the inverted U-shaped connecting rod includes two parallel vertical rods, one vertical rod passes through the sleeve, and the other vertical rod extends into a limit groove on one side of the fixed frame; the tops of the two vertical rods are connected by a horizontal rod; a pin is provided on the limit groove, and a power control box, a motor and a pressure control box are provided on the other side of the fixed frame, and the pressure control box is connected to the pressure cylinder through a connecting pipe.

[0004] Based on the search of the above patents and in combination with the pressing machines in the prior art, it was found that although the existing Fu brick tea pressing machine can press and shape the tea leaves when in use, the Fu brick tea needs to be manually taken out of the mold cavity after molding. Manual operation will greatly reduce the pressing efficiency of the Fu brick tea, resulting in a low degree of automation, which in turn leads to insufficient practicality. Utility Model Content

[0005] The purpose of the utility model is to provide a Fu brick tea pressing machine to solve the problem that the existing Fu brick tea pressing machine proposed in the above background technology can press and shape tea leaves when in use, but the Fu brick tea needs to be manually taken out of the mold cavity after shaping. The manual operation will greatly reduce the pressing efficiency of the Fu brick tea, resulting in a low degree of automation and thus insufficient practicality.

[0006] To achieve the above object, the utility model provides the following technical solution: a Fuzhuan tea pressing machine, comprising a base, a molding box connected to the top of the base, a discharging component provided in the molding box, and a lifting component provided at the bottom of the molding box;

[0007] The discharging component includes a moving groove opened on one side of the molding box, a moving block arranged in the moving groove, a screw connected to the moving block, a baffle fixedly connected to one side of the moving block, a recess opened on one side of the molding box, a push plate arranged in the recess, a bracket fixedly connected to one side of the molding box, a first cylinder fixedly connected to the bracket and a power component for rotating the screw, the output end of the first cylinder is fixedly connected to the push plate, the screw is threadedly connected to the moving block, the screw is rotatably connected to the molding box, and the moving block is slidably connected to the moving groove.

[0008] Preferably, the lifting component includes a fixed cavity opened in the molding box, a slide provided in the fixed cavity, a push rod fixedly connected to both sides of the top of the slide, a pop-up plate fixedly connected to the top of the push rod, and a spring fixedly connected to both sides of the bottom of the slide, the push rod passes through the fixed cavity and is slidably connected to the molding box, and the slide is slidably connected to the fixed cavity.

[0009] Preferably, the power component includes a driven bevel gear fixedly connected to the outer side of the lower part of the screw, a driving bevel gear connected to the driven bevel gear, a rotating shaft connected to the driving bevel gear, and a motor fixedly connected to one end of the rotating shaft, the driving bevel gear is meshed with the driven bevel gear, and the rotating shaft is rotatably connected to the forming box.

[0010] Preferably, a support groove is provided in the molding box on a side away from the movable groove, a support block is slidably connected in the support groove, and the support block is fixedly connected to the baffle.

[0011] Preferably, guide rods are fixedly connected to both sides of the bottom of the slide respectively, the guide rods pass through the slide and are slidably connected to the slide, and the spring sleeve is arranged on the outside of the guide rods.

[0012] Preferably, a feeding port is provided on the top of the base, an L-shaped frame is fixedly connected to the bottom of the base, a slot is provided on the top of the L-shaped frame, an insert is inserted into the slot, and a collection box is fixedly connected to the top of the insert.

[0013] Preferably, a fixing bracket is fixedly connected to the top of the base, a second cylinder is fixedly connected to the top of the fixing bracket, and a pressure plate is fixedly connected to the output end of the second cylinder.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. By setting up the base, the forming box and the discharging components, the motor can control the active bevel gear to drive the driven bevel gear to rotate, and the driven bevel gear can make the screw rotate, and then drive the moving block to drive the baffle to move vertically, so that the right side of the forming box can be opened. The first cylinder can push the push plate to move, and the movement of the push plate can push the Fu tea brick to move and make it separate from the forming box. The Fu tea brick can be quickly moved out of the forming box, which can improve the discharge efficiency and the degree of automation, thereby greatly improving the practicality and efficiency of the equipment;

[0016] 2. By providing a lifting component, when the tea leaves are pressed, the pop-up plate can be pushed downward, and the pop-up plate can drive the push rod and the slide plate to move downward. The downward movement of the slide plate can squeeze the spring to deform it. When the pressing force disappears, the spring resets to push the pop-up plate to reset, and then the Fu brick tea can be lifted up, and it can be quickly separated from the bottom wall of the forming box to prevent adhesion, making it convenient to move the Fu brick tea out of the forming box, thereby further improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the three-dimensional structure provided by the utility model;

[0018] Figure 2 A front view provided for the present utility model;

[0019] Figure 3 The utility model provides Figure 2 A three-dimensional cross-section at AA in the middle;

[0020] Figure 4 The utility model provides Figure 3 Enlarged view of point C in the middle;

[0021] Figure 5 A left side view provided for the present utility model;

[0022] Figure 6 The utility model provides Figure 5 A three-dimensional cross-section of the middle BB;

[0023] Figure 7 The utility model provides Figure 6 Enlarged view of point D in the middle.

[0024] In the figure: 1. base; 11. forming box; 21. moving groove; 22. moving block; 23. screw; 24. baffle; 25. notch; 26. push plate; 27. bracket; 28. first cylinder; 31. fixed cavity; 32. slide plate; 33. push rod; 34. pop-up plate; 35. spring; 41. driven bevel gear; 42. driving bevel gear; 43. rotating shaft; 44. motor; 51. supporting groove; 52. supporting block; 61. guide rod; 71. discharge port; 72. L-shaped frame; 73. slot; 74. insert block; 75. collection box; 81. fixed frame; 82. second cylinder; 83. pressure plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 as well as Figure 6The utility model provides a technical solution: a Fuzhuan tea pressing machine, comprising a base 1, a molding box 11 is connected to the top of the base 1, a discharging component is provided in the molding box 11, and a lifting component is provided at the bottom of the molding box 11. The discharging component comprises a moving groove 21 opened on one side of the molding box 11, a moving block 22 arranged in the moving groove 21, a screw 23 connected to the moving block 22, a baffle 24 fixedly connected to one side of the moving block 22, a notch 25 opened on one side of the molding box 11, a pushing plate 26 arranged in the notch 25, a bracket 27 fixedly connected to one side of the molding box 11, a first cylinder 28 fixedly connected to the bracket 27, and a power component for rotating the screw 23, an output end of the first cylinder 28 The screw 23 is fixedly connected to the push plate 26, the screw 23 is screwed to the moving block 22, the screw 23 is rotatably connected to the forming box 11, the moving block 22 is slidably connected to the moving groove 21, and the rotation of the screw 23 can drive the moving block 22 to move vertically, and then drive the baffle 24 to move vertically. The baffle 24 moves up to open the right side of the forming box 11. The first cylinder 28 is started to push the push plate 26 to move. The movement of the push plate 26 can push the formed Fu brick tea out of the forming box 11, without manual discharge, which can improve the discharge efficiency. The power component includes a driven bevel gear 41 fixedly connected to the outer side of the lower part of the screw 23, an active bevel gear 42 connected to the driven bevel gear 41, and a rotating shaft 43 connected to the active bevel gear 42. And the motor 44 fixedly connected to one end of the rotating shaft 43, the active bevel gear 42 is meshed with the driven bevel gear 41, the rotating shaft 43 is rotatably connected to the forming box 11, the motor 44 can drive the rotating shaft 43 and the active bevel gear 42 to rotate, the active bevel gear 42 can drive the driven bevel gear 41 to rotate, and then drive the screw 23 to rotate, which can provide power for the movement of the baffle 24, and a support groove 51 is provided on the side of the molding box 11 away from the moving groove 21. A support block 52 is slidably connected in the support groove 51, and the support block 52 is fixedly connected to the baffle 24. The support block 52 can move vertically synchronously with the baffle 24, which can improve the stability of the vertical movement of the baffle 24 and prevent the baffle 24 from tilting. The top of the base 1 is provided with a lower The material port 71, the bottom of the base 1 is fixedly connected to an L-shaped frame 72, the top of the L-shaped frame 72 is provided with a slot 73, a plug block 74 is inserted in the slot 73, and the top of the plug block 74 is fixedly connected to a collecting box 75, and the plug block 74 at the bottom of the collecting box 75 can be inserted into the slot 73, and the collecting box 75 can be installed to the bottom of the material port 71, and the Fu brick tea can fall into the collecting box 75 through the material port 71, and the collecting box 75 can collect the formed Fu brick tea. The top of the base 1 is fixedly connected to a fixing frame 81, and the top of the fixing frame 81 is fixedly connected to a second cylinder 82, and the output end of the second cylinder 82 is fixedly connected to a pressing plate 83, and the second cylinder 82 can push the pressing plate 83 to move vertically, thereby pressing and forming the tea leaves.

[0027] See also Figure 1 、 Figure 5 、 Figure 6 as well as Figure 7 The lifting component includes a fixed cavity 31 opened in the forming box 11, a slide 32 provided in the fixed cavity 31, a push rod 33 fixedly connected to both sides of the top of the slide 32, a pop-up plate 34 fixedly connected to the top of the push rod 33, and a spring 35 fixedly connected to both sides of the bottom of the slide 32. The push rod 33 passes through the fixed cavity 31 and is slidably connected to the forming box 11. The slide 32 is slidably connected to the fixed cavity 31. The tea can push the pop-up plate 34 to move downward, and the pop-up plate 34 can drive the push rod 33 to move downward, thereby driving the slide 32. 2 moves downward, causing the slide plate 32 to squeeze the spring 35 and deform. The reset of the spring 35 can drive the pop-up plate 34 to reset, and then the Fuzhuan tea can be lifted up to separate it from the bottom wall of the forming box 11 to prevent it from sticking. The two sides of the bottom of the slide plate 32 are fixedly connected with guide rods 61 respectively. The guide rods 61 pass through the slide plate 32 and are slidably connected to the slide plate 32. The spring 35 is sleeved on the outside of the guide rods 61. The guide rods 61 can guide the movement of the slide plate 32 to prevent the slide plate 32 from tilting, and at the same time can support the spring 35 to prevent the spring 35 from tilting, deformation and damage.

[0028] Working principle: When working, align the plug 74 at the bottom of the collecting box 75 with the slot 73 and insert it into the slot 73 so that the collecting box 75 is located at the bottom of the discharge port 71, and then put the tea leaves into the forming box 11, start the second cylinder 82, and the second cylinder 82 can push the pressing plate 83 to move downward. The downward movement of the pressing plate 83 can press and shape the tea leaves. The tea leaves are under pressure and can drive the pop-up plate 34 to move downward. The downward movement of the pop-up plate 34 can drive the push rod 33 to move downward, and the push rod 33 can drive the slide plate 32 to move downward, and then squeeze the spring 35 to deform it. The reset of the second cylinder 82 can drive the pressing plate 83 to reset. At this time, the reset of the spring 35 can drive the pop-up plate 34 to reset, and can push the Fu brick tea away from the bottom wall of the forming box 11 to prevent adhesion. Then start the motor 44, and the motor 44 can drive the rotating shaft 43 and the active bevel gear 42 to rotate. The rotation of gear 42 can drive the driven bevel gear 41 to rotate, and the rotation of driven bevel gear 41 can drive the screw 23 to rotate. The rotation of screw 23 can drive the moving block 22 to move upward, and the moving block 22 can drive the baffle 24 to move upward, so that the right side of the molding box 11 can be opened, and then the first cylinder 28 is started. The first cylinder 28 can push the push plate 26 to move. The movement of the push plate 26 can push the formed Fu brick tea into the discharge port 71, and it can fall into the collection box 75 through the discharge port 71 for collection. The motor 44 is reversed, which can make the baffle 24 move down and reset, and the molding box 11 is closed. The first cylinder 28 is reset to drive the push plate 26 to reset. Repeating the above operations can perform batch pressing and molding. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A Fuzhuan tea pressing machine, comprising a base (1), characterized in that: The top of the base (1) is connected to a molding box (11), a discharge component is provided in the molding box (11), and a lifting component is provided at the bottom of the molding box (11); The discharging component comprises a moving groove (21) opened on one side of the molding box (11), a moving block (22) arranged in the moving groove (21), a screw (23) connected to the moving block (22), a baffle (24) fixedly connected to one side of the moving block (22), a recess (25) opened on one side of the molding box (11), a push plate (26) arranged in the recess (25), a bracket (27) fixedly connected to one side of the molding box (11), a first cylinder (28) fixedly connected to the bracket (27), and a power component for rotating the screw (23), wherein the output end of the first cylinder (28) is fixedly connected to the push plate (26), the screw (23) is screwed to the moving block (22), the screw (23) is rotationally connected to the molding box (11), and the moving block (22) is slidingly connected to the moving groove (21).

2. A Fuzhuan tea pressing machine according to claim 1, characterized in that: The lifting component includes a fixed cavity (31) opened in the molding box (11), a slide plate (32) provided in the fixed cavity (31), a push rod (33) fixedly connected to both sides of the top of the slide plate (32), a pop-up plate (34) fixedly connected to the top of the push rod (33), and a spring (35) fixedly connected to both sides of the bottom of the slide plate (32), the push rod (33) passes through the fixed cavity (31) and is slidably connected to the molding box (11), and the slide plate (32) is slidably connected to the fixed cavity (31).

3. A Fuzhuan tea pressing machine according to claim 1, characterized in that: The power component comprises a driven bevel gear (41) fixedly connected to the outer side of the lower part of the screw (23), a driving bevel gear (42) connected to the driven bevel gear (41), a rotating shaft (43) connected to the driving bevel gear (42), and a motor (44) fixedly connected to one end of the rotating shaft (43); the driving bevel gear (42) is meshed with the driven bevel gear (41), and the rotating shaft (43) is rotationally connected to the molding box (11).

4. A Fuzhuan tea pressing machine according to claim 1, characterized in that: A support groove (51) is provided on a side of the molding box (11) away from the movable groove (21), a support block (52) is slidably connected in the support groove (51), and the support block (52) is fixedly connected to the baffle (24).

5. A Fuzhuan tea pressing machine according to claim 2, characterized in that: Guide rods (61) are fixedly connected to both sides of the bottom of the slide plate (32), and the guide rods (61) pass through the slide plate (32) and are slidably connected to the slide plate (32). The spring (35) is sleeved on the outside of the guide rods (61).

6. A Fuzhuan tea pressing machine according to claim 1, characterized in that: A feeding port (71) is provided at the top of the base (1); an L-shaped frame (72) is fixedly connected to the bottom of the base (1); a slot (73) is provided at the top of the L-shaped frame (72); an insert block (74) is inserted into the slot (73); and a collection box (75) is fixedly connected to the top of the insert block (74).

7. A Fuzhuan tea pressing machine according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a fixing frame (81), the top of the fixing frame (81) is fixedly connected to a second cylinder (82), and the output end of the second cylinder (82) is fixedly connected to a pressing plate (83).

Citation Information

Patent Citations

  • Fu brick tea briquetting machine

    CN205358037U