Powder coating grinding automatic production equipment

By designing automated powder coating grinding equipment and using a transmission mechanism to achieve periodic knocking of the sieve plate, the problem of powder accumulation was solved, screening efficiency and production efficiency were improved, and automated operations of grinding and screening were achieved.

CN223351756UActive Publication Date: 2025-09-19江苏艺彩粉末新材料有限公司
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Patent Information

Application Number
CN202421983072.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-09-19
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

During the powder coating grinding process, powder tends to accumulate on the sieve plates, resulting in low screening efficiency and some sieve plates failing to function fully.

Method used

An automatic production equipment for powder coating grinding was designed, which includes a grinding box, a connecting rod assembly and a sieve plate. The power of the grinding motor is used through a transmission mechanism such as a transmission belt, a bevel gear and a half-toothed disc to make the sieve plate knock periodically, thereby achieving uniform distribution of powder and rapid screening.

Benefits of technology

It significantly improves screening efficiency, reduces equipment maintenance costs and complexity, and realizes automated operations of grinding and screening, thereby improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic production equipment for powder coating grinding, and belongs to the technical field of powder coating grinding. Comprising a grinding box, the top of the grinding box fixedly communicates with a feeding channel, the bottom of the front face of the grinding box is slidably connected with a collecting box, and a sieve plate is screwed into the grinding box; the grinding assembly is used for achieving grinding treatment of the powder coating, and the grinding assembly is connected with the grinding box; and the connecting rod assembly is used for achieving rapid vibration screening of the materials, and the connecting rod assembly is connected with the grinding assembly. Through the design of the connecting rod assembly, power of the grinding motor is utilized, and transmission mechanisms such as the transmission belt, the bevel gear and the semi-fluted disc are used for transmitting power to the knocking disc, so that the knocking disc periodically knocks a sieve plate. The automatic vibration function effectively solves the problem that powder is accumulated on the screen plate, so that the powder can be uniformly distributed and quickly pass through the screen, and the screening efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder coating grinding, in particular to automatic production equipment for grinding powder coating. Background Art

[0002] Metal powder refers to a group of metal particles with a size of less than 1mm, including single metal powder, alloy powder and certain refractory compound powders with metallic properties. Since metal powder coatings can display a bright and luxurious decorative effect, they are very suitable for spraying indoor and outdoor objects such as furniture, accessories and automobiles. In the production process of metal powder coatings, grinding the metal is an important step.

[0003] During the powder coating grinding process, the ground powder needs to be sieved, and the common operation method is usually to place a screen at the unloading position for screening. During the screening process, the powder will accumulate in one place of the screen plate, which not only reduces the screening efficiency but also makes some screen plates fail to play their full role. Therefore, the utility model provides automatic powder coating grinding production equipment to meet the needs. Utility Model Content

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] Automatic production equipment for powder coating grinding includes a grinding box, the top of which is fixedly connected to a feed channel, the bottom of the front of the grinding box is slidably connected to a material receiving box, and a sieve plate is screwed inside the grinding box; a grinding assembly, which is used to realize the grinding process of powder coating and is connected to the grinding box; and a connecting rod assembly, which is used to realize rapid vibration screening of materials and is connected to the grinding assembly.

[0006] Optionally, the grinding assembly includes a partition fixedly connected to the top of the inner cavity of the grinding box, the cross-section of the partition is "W"-shaped, and two valleys of the partition are provided with flow holes.

[0007] Optionally, a grinding motor is fixedly connected to the bottom of the partition, a grinding column is fixedly connected to the output shaft of the grinding motor, a grinding plate is fixedly connected to the inner cavity of the grinding box below the partition, the inner wall of the grinding plate is fitted with the outer wall of the grinding column, and a discharge port is provided at the bottom of the grinding plate, the discharge port is located above the screen plate, and arc-shaped guide surfaces are provided around the grinding plate.

[0008] Optionally, the connecting rod assembly includes a driving wheel fixedly connected to the output shaft of the grinding motor, the grinding box is rotatably connected to a transmission rod inside, the transmission rod is fixedly connected to a driven wheel outside, and the driven wheel and the driving wheel are connected via a transmission belt.

[0009] Optionally, the outside of the transmission rod is fixedly connected to a No. 1 bevel gear, the grinding box is located above the screen plate and is internally rotatably connected to a drive rod, one end of the drive rod is fixedly connected to a No. 2 bevel gear, and the bottom of the No. 2 bevel gear is meshed with one side of the No. 1 bevel gear.

[0010] Optionally, two half-toothed discs are symmetrically fixedly connected to the outside of the driving rod, and two fixed rods are symmetrically fixedly connected to the inner wall of the grinding box. One end of the two fixed rods is fixedly connected to a sliding block, and the outside of the sliding block is slidably connected to a rack, and the bottom of the rack is fixedly connected to a knocking disk.

[0011] Optionally, the rack is provided with teeth on the side facing the half-toothed disk, and the side of the rack facing the half-toothed disk is meshed with the teeth of the half-toothed disk. The interior of the rack is fixedly connected to a guide rod, and the sliding block is slidably connected to the outside of the guide rod. A spring is fixedly connected between the bottom of the sliding block and the bottom of the rack cavity, and the spring is sleeved on the outside of the guide rod. The knocking plate is located directly above the screen plate.

[0012] Compared with the prior art, the present invention has at least the following beneficial effects:

[0013] In this solution, the connecting rod assembly design harnesses the power of the grinding motor, which is then transmitted to the tapping disc via a transmission mechanism consisting of a belt, bevel gears, and a half-sprocket. This dynamic vibration effectively eliminates the problem of powder accumulation on the sieve, ensuring even distribution and rapid passage of the powder through the sieve, significantly improving screening efficiency.

[0014] In this solution, the entire equipment is compact and utilizes a single power source to automate the two key steps of grinding and screening, reducing manual intervention and improving production efficiency. This design also reduces maintenance costs and complexity.

[0015] In the above solution, partitions are installed to divide the interior of the grinding chamber into distinct zones, making the grinding process more organized. This separation helps control the flow and distribution of material during the grinding process, resulting in a more uniform and efficient grinding process. The shape and structural design of the partitions guide the flow of material within the grinding chamber. Guided by the partitions, the material is ground along a specific trajectory, thereby improving grinding uniformity and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and enable those skilled in the relevant art to make and use the invention.

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic production equipment for powder coating grinding;

[0018] Figure 2 A schematic diagram of the three-dimensional structure of the automatic grinding production equipment;

[0019] Figure 3 A schematic diagram of the three-dimensional structure of the automatic grinding production equipment;

[0020] Figure 4 for Figure 3 A magnified schematic diagram of .

[0021] [Reference Signs]

[0022] 1. Grinding box; 2. Material collecting box; 3. Feed channel; 4. Partition; 5. Screen plate; 6. Grinding plate; 7. Grinding motor; 8. Grinding column; 9. Transmission belt; 10. Transmission rod; 11. No. 1 bevel gear; 12. No. 2 bevel gear; 13. Driving rod; 14. Half gear plate; 15. Fixed rod; 16. Sliding block; 17. Rack; 18. Knocking plate.

[0023] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, devices and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0024] The following describes the automatic powder coating grinding production equipment provided by the present invention in detail with reference to the accompanying drawings and specific embodiments. It is also noted that, for the sake of completeness, the following embodiments are best and preferred embodiments, and those skilled in the art may employ alternative implementations for known technologies. Furthermore, the accompanying drawings are provided solely for the purpose of describing the embodiments in greater detail and are not intended to limit the present invention.

[0025] like Figures 1 to 4As shown, the embodiment of the present invention provides automatic production equipment for grinding powder coatings, including a grinding box 1, the top of the grinding box 1 is fixedly connected to a feed channel 3, the bottom of the front of the grinding box 1 is slidably connected to a receiving box 2, the interior of the grinding box 1 is screwed with a sieve plate 5, a grinding assembly, the grinding assembly is used to realize the grinding processing of powder coatings, the grinding assembly is connected to the grinding box 1, the grinding assembly includes a partition 4 fixedly connected to the top of the inner cavity of the grinding box 1, the cross-section of the partition 4 is "W"-shaped, and the two valleys of the partition 4 are provided with flow holes, the bottom of the partition 4 is fixedly connected to a grinding motor 7, and the output shaft of the grinding motor 7 is fixedly connected to a grinding column 8, the inner cavity of the grinding box 1 is located below the partition 4 and is fixedly connected to a grinding plate 6, the inner wall of the grinding plate 6 is in contact with the outer wall of the grinding column 8, and the bottom of the grinding plate 6 is provided with a discharge port, the discharge port is located above the sieve plate 5, and the grinding plate 6 is opened around There is an arc-shaped guide surface, and the powder coating enters the grinding box 1 through the feed channel 3. The grinding motor 7 is started, driving the grinding column 8 to rotate at high speed. The grinding column 8 fits tightly against the inner wall of the grinding plate 6 to form a grinding area. The powder coating entering the grinding box 1 is subjected to strong shearing, impact and grinding under the interaction between the grinding column 8 and the grinding plate 6, and is gradually refined. The "W"-shaped design of the partition 4 allows the material to flow along a specific path during the grinding process. At the same time, the setting of the flow holes helps to evenly distribute the material and improve the grinding efficiency. The ground powder falls onto the sieve plate 5 through the discharge port at the bottom of the grinding plate 6. The sieve plate 5 sieves the ground powder, and the qualified powder falls into the receiving box 2 through the screen. The close fit between the grinding column 8 and the grinding plate 6, as well as the guiding effect of the partition 4, allows the material to be more fully ground during the grinding process, thereby improving the grinding efficiency.

[0026] In this embodiment, if Figures 1 to 4As shown, the connecting rod assembly is used to realize the rapid vibration screening of the material. The connecting rod assembly is connected to the grinding assembly. The connecting rod assembly includes a driving wheel fixedly connected to the output shaft of the grinding motor 7. The internal rotation of the grinding box 1 is connected to the transmission rod 10. The external part of the transmission rod 10 is fixedly connected to the driven wheel. The driven wheel and the driving wheel are connected by a transmission belt 9. The external part of the transmission rod 10 is fixedly connected to the first bevel gear 11. The internal rotation of the grinding box 1 located above the screen plate 5 is connected to the driving rod 13. One end of the driving rod 13 is fixedly connected to the second bevel gear 12. The bottom of the second bevel gear 12 is meshed with one side of the first bevel gear 11. The external part of the driving rod 13 is symmetrically fixedly connected to two half-toothed discs 1 4. Two fixed rods 15 are symmetrically fixedly connected to the inner wall of the grinding box 1, and one end of the two fixed rods 15 is fixedly connected to a sliding block 16. The outside of the sliding block 16 is slidably connected to a rack 17, and the bottom of the rack 17 is fixedly connected to a knocking disk 18. The rack 17 is provided with a tooth pattern on the side facing the half-toothed disk 14, and the side of the rack 17 facing the half-toothed disk 14 is meshed with the tooth pattern of the half-toothed disk 14. The inside of the rack 17 is fixedly connected to a guide rod, and the sliding block 16 is slidably connected to the outside of the guide rod. A spring is fixedly connected between the bottom of the sliding block 16 and the bottom of the inner cavity of the rack 17, and the spring is sleeved on the outside of the guide rod. The knocking disk 18 is located just above the sieve plate 5. When the grinding motor 7 is started, its output shaft starts to rotate, and the fixed The driving wheel fixed on the output shaft of the grinding motor 7 rotates accordingly, and through the transmission belt 9, the driving wheel transmits power to the driven wheel on the transmission rod 10, so that the transmission rod 10 also starts to rotate, and the rotation of the transmission rod 10 drives the No. 1 bevel gear 11 to rotate. The No. 1 bevel gear 11 and the No. 2 bevel gear 12 are meshed with each other, so the No. 2 bevel gear 12 also rotates accordingly, and then drives the driving rod 13 to rotate. The two half-toothed discs 14 fixed to the outside of the driving rod 13 rotate with the rotation of the driving rod 13. Since the teeth on the rack 17 are meshed with the teeth of the half-toothed disc 14, when the teeth of the half-toothed disc 14 contact the rack 17, it will push the rack 17 to move up and down along the guide rod. When the teeth of the half-toothed disc 14 are separated from the rack 17, the gear The bar 17 is quickly reset under the action of the spring, and the up and down movement of the rack 17 drives the knocking plate 18 to vibrate. The knocking plate 18 is located directly above the screen plate 5. Its vibration causes the material on the screen plate 5 to be impacted, thereby promoting the rapid screening of the material. The periodic vibration of the knocking plate 18 effectively avoids the accumulation of material on the screen plate 5, so that the material can be evenly distributed and pass through the screen quickly, thereby significantly improving the screening efficiency. The vibration effect makes the screening process more sufficient, which helps to screen out more qualified powder and reduce the proportion of unqualified products. The connecting rod assembly cleverly utilizes the power of the grinding motor 7, and realizes the transmission and conversion of power through the transmission mechanism and bevel gears, making the entire equipment compact and highly integrated.

[0027] The working principle provided by the utility model is that the powder coating enters the grinding box 1 through the feed channel 3, the grinding motor 7 is started, driving the grinding column 8 to rotate at high speed, and the grinding column 8 is tightly fitted with the inner wall of the grinding plate 6 to form a grinding area. The powder coating entering the grinding box 1 is subjected to strong shearing, impact and grinding under the interaction between the grinding column 8 and the grinding plate 6, and is gradually refined. The "W" shape design of the partition 4 allows the material to flow along a specific path during the grinding process. At the same time, the setting of the flow holes helps to evenly distribute the material and improve the grinding efficiency. The ground powder falls onto the sieve plate 5 through the discharge port at the bottom of the grinding plate 6. The sieve plate 5 screens the ground powder, and the qualified powder falls into the receiving box 2 through the screen. When the grinding motor 7 is started, its output shaft starts to rotate, and the driving wheel fixed on the output shaft of the grinding motor 7 rotates accordingly. Through the transmission belt 9, the driving wheel transmits power to the driven wheel on the transmission rod 10, so that the transmission rod 10 also starts to rotate. The rotation of the transmission rod 10 drives the No. 1 bevel gear 11 to rotate, and the No. 1 bevel gear 11 and the No. 2 bevel gear 12 are meshed with each other, so the No. 2 bevel gear 12 also rotates, which in turn drives the driving rod 13 to rotate. The two half-toothed discs 14 fixed to the outside of the driving rod 13 rotate with the rotation of the driving rod 13. Since the teeth on the rack 17 are meshed with the teeth of the half-toothed disc 14, when the teeth of the half-toothed disc 14 contact with the rack 17, they will push the rack 17 to move up and down along the guide rod. When the teeth of the half-toothed disc 14 are separated from the rack 17, the rack 17 is quickly reset under the action of the spring. The up and down movement of the rack 17 drives the knocking plate 18 to vibrate. The knocking plate 18 is located just above the screen plate 5. Its vibration causes the material on the screen plate 5 to be impacted, thereby promoting the rapid screening of the material. The periodic vibration of the knocking plate 18 effectively avoids the accumulation of material on the screen plate 5, so that the material can be evenly distributed and pass through the screen quickly, thereby significantly improving the screening efficiency.

[0028] This invention encompasses any alternatives, modifications, equivalents, and solutions that do not depart from the spirit and scope of this invention. To provide a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments of this invention, but those skilled in the art will be able to fully understand this invention without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. Automatic production equipment for grinding powder coatings, comprising a grinding box (1), characterized in that: The top of the grinding box (1) is fixedly connected to a feed channel (3), the bottom of the front of the grinding box (1) is slidably connected to a material receiving box (2), and a screen plate (5) is screwed inside the grinding box (1); A grinding assembly, the grinding assembly is used to achieve a grinding process for powder coating, the grinding assembly is connected to a grinding box (1); A connecting rod assembly is used to achieve rapid vibration screening of materials, and the connecting rod assembly is connected to the grinding assembly.

2. The automatic powder coating grinding production equipment according to claim 1, characterized in that: The grinding assembly comprises a partition (4) fixedly connected to the top of the inner cavity of the grinding box (1); the cross section of the partition (4) is "W"-shaped, and two valleys of the partition (4) are provided with flow holes.

3. The automatic powder coating grinding production equipment according to claim 2, characterized in that: The bottom of the partition (4) is fixedly connected to a grinding motor (7), and the output shaft of the grinding motor (7) is fixedly connected to a grinding column (8). The inner cavity of the grinding box (1) is located below the partition (4) and is fixedly connected to a grinding plate (6). The inner wall of the grinding plate (6) is in contact with the outer wall of the grinding column (8), and a discharge port is provided at the bottom of the grinding plate (6), and the discharge port is located above the screen plate (5). The grinding plate (6) is provided with arc-shaped guide surfaces around it.

4. The automatic powder coating grinding production equipment according to claim 3, characterized in that: The connecting rod assembly comprises a driving wheel fixedly connected to the output shaft of the grinding motor (7); a transmission rod (10) is rotatably connected to the interior of the grinding box (1); a driven wheel is fixedly connected to the exterior of the transmission rod (10); and the driven wheel and the driving wheel are connected in transmission via a transmission belt (9).

5. The automatic powder coating grinding production equipment according to claim 4, characterized in that: The transmission rod (10) is fixedly connected to a first bevel gear (11) on the outside, and the grinding box (1) is rotatably connected to a driving rod (13) on the inside above the screen plate (5). One end of the driving rod (13) is fixedly connected to a second bevel gear (12), and the bottom of the second bevel gear (12) is meshed with one side of the first bevel gear (11).

6. The automatic powder coating grinding production equipment according to claim 5, characterized in that: The outside of the driving rod (13) is symmetrically fixedly connected to two half-toothed discs (14), the inner wall of the grinding box (1) is symmetrically fixedly connected to two fixed rods (15), one end of each of the two fixed rods (15) is fixedly connected to a sliding block (16), the outside of the sliding block (16) is slidably connected to a rack (17), and the bottom of the rack (17) is fixedly connected to a knocking disc (18).

7. The automatic powder coating grinding production equipment according to claim 6, characterized in that: The rack (17) is provided with teeth on one side facing the half-toothed disc (14), and the side of the rack (17) facing the half-toothed disc (14) is meshed with the teeth of the half-toothed disc (14). The interior of the rack (17) is fixedly connected to a guide rod, and the sliding block (16) is slidably connected to the outside of the guide rod. A spring is fixedly connected between the bottom of the sliding block (16) and the bottom of the inner cavity of the rack (17), and the spring is sleeved on the outside of the guide rod. The knocking plate (18) is located directly above the screen plate (5).