Spraying equipment for repairing galvanized roll shaft

The spraying equipment with screw-screw block mechanism and multi-spray gun design solves the problems of manual hazards and uneven spraying in the repair of galvanized rollers, achieves a safe and uniform spraying effect, and adapts to the repair needs of rollers with different diameters.

CN223351953UActive Publication Date: 2025-09-19JIAYUGUAN JIAHUA METAL SURFACE ENG CO LTD
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Patent Information

Application Number
CN202422187346.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-09-19
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing repair process of galvanized rollers has problems such as manual spraying that is harmful to health, uneven spraying, and spraying blind spots, which are difficult to effectively solve with existing equipment.

Method used

A spraying equipment including a screw-screw block mechanism and multiple spray guns was designed. The galvanized roller was driven by the screw and sprayed with a multi-angle spray gun. The roller was fixed with a three-jaw chuck, and the paint supply was controlled by a motor and a pneumatic diaphragm pump to achieve uniform spraying.

Benefits of technology

It achieves uniform spraying of galvanized rollers, eliminates blind areas of spraying, improves repair efficiency and safety, and is suitable for rollers of different diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spraying equipment, in particular to spraying equipment for repairing a galvanized roll shaft, which comprises a rack, one end of the rack is fixedly connected with a fixed seat, the rack on the inner side of the fixed seat is fixedly connected with two supports, the middle of each support is rotatably connected with a threaded block, the center of each threaded block is in threaded connection with a screw, and the threaded block is fixedly connected with the fixed seat. One end of the screw rod penetrates through the fixed seat and is in sliding connection with the fixed seat, the other end of the screw rod is fixedly connected with a first three-jaw chuck, the other end of the rack is in sliding connection with a second three-jaw chuck through a sliding rail, and the portion, located between the first three-jaw chuck and the second three-jaw chuck, of the rack is fixedly connected with a spraying frame; according to the spraying device for the galvanized roll shaft, the galvanized roll shaft needing to be repaired is moved by arranging a mechanism in which the screw rod and the screw block are matched with each other, then spraying repairing is conducted through the multiple spraying guns at different angles, spraying is more uniform, and no dead angle exists.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment, in particular to a spraying equipment for repairing a galvanized roller shaft. Background Art

[0002] Galvanized roller is a mechanical transmission device, mainly composed of bearings and rollers. It has high strength and corrosion resistance and is widely used in steel plate production lines in the fields of construction, home appliances, automobiles, etc. When the surface coating of the galvanized roller is worn or damaged, the exposed parts will easily rust, affecting the use effect. Therefore, the galvanized roller needs to be maintained regularly to improve performance and service life. At present, when doing maintenance work, most of them use manual spraying for repair. While there is a certain harm to human health, there are also differences in the repair effects under different technical levels; the few existing repair spraying equipment also have uneven spraying, and there are blind spots for spraying on galvanized rollers with lines or other concave and convex structures. Therefore, it is necessary to invent a galvanized roller repair spraying equipment that can replace manual repair spraying to solve the above problems. Utility Model Content

[0003] In response to the above technical problems, the utility model provides a spraying device for repairing galvanized rollers to meet the needs.

[0004] In order to solve the above technical problems, the utility model describes a spraying equipment for repairing galvanized roller shafts, including a frame, the bottom of the frame is fixedly connected to a supporting leg, one end of the frame is fixedly connected to a fixed seat, and two supports are fixedly connected to the frame on the inner side of the fixed seat, the middle of the support is rotatably connected to a threaded block, the outer ring of the threaded block is connected to the motor transmission by gear meshing, the central thread of the threaded block is threadedly connected to a screw, one end of the screw passes through the fixed seat and is slidably connected to it, and the other end is fixedly connected to a first three-jaw chuck, and the other end of the frame is slidably connected to a second three-jaw chuck through a slide rail, the frame is located between the first three-jaw chuck and the second three-jaw chuck and is fixedly connected to a spray frame, and a spray gun is fixedly connected to the inside of the spray frame.

[0005] Furthermore, a material box is fixedly connected to the lower part of the frame, and the material box is fixedly connected to the input end of the pneumatic diaphragm pump through a pipeline, and the output end of the pneumatic diaphragm pump is connected to the spray gun through a material pipe.

[0006] Furthermore, at least three spray guns are fixedly connected to the inner side of the spray rack.

[0007] Furthermore, the motor and the pneumatic diaphragm pump are both controlled by a controller.

[0008] Compared with the prior art, the utility model has the following advantages:

[0009] The utility model moves the galvanized roller shaft that needs to be repaired by arranging a mechanism in which a screw and a screw block cooperate with each other, and then sprays and repairs it through a plurality of spray guns at different angles. The spraying is more uniform and there is no dead angle. The structure is simple and practical. The galvanized roller shaft that needs to be repaired can be firmly fixed by the first three-jaw chuck and the second three-jaw chuck, ensuring safety during the spray repair process. The three-jaw chuck can adapt to galvanized roller shafts of different diameters, which increases the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the structure of the utility model.

[0011] Figure 2 It is a top view of the utility model.

[0012] Figure 3 Schematic diagram of the spray rack and spray gun structure.

[0013] In the figure: 1. Frame, 2. Screw, 3. Fixed seat, 4. First three-jaw chuck, 5. Galvanized roller, 6. Spraying frame, 601, Spray gun, 7. Second three-jaw chuck, 8. Slide rail, 9. Material box, 10. Pneumatic diaphragm pump, 11. Material pipe, 12. Threaded block, 13. Support, 14. Support leg, 15. Motor. DETAILED DESCRIPTION

[0014] The present invention will be further described below with reference to the accompanying drawings.

[0015] like Figures 1 to 3 The spraying equipment for repairing a galvanized roller shaft shown in the figure includes a frame 1, a support leg 14 is fixedly connected to the bottom of the frame 1, a fixed seat 3 is fixedly connected to one end of the frame 1, two supports 13 are fixedly connected to the frame 1 on the inner side of the fixed seat 3, a threaded block 12 is rotatably connected in the middle of the support 13, the outer ring of the threaded block 12 is transmission connected to the motor 15 by gear meshing, a screw 2 is threadedly connected to the center of the threaded block 12, one end of the screw 2 passes through the fixed seat 3 and is slidably connected to it, and the other end is fixedly connected to the first three-jaw chuck 4, and the other end of the frame 1 is slidably connected to the second three-jaw chuck 7 through the slide rail 8, the frame 1 is located between the first three-jaw chuck 4 and the second three-jaw chuck 7 and is fixedly connected to a spray frame 6, a spray gun 601 is fixedly connected to the inner side of the spray frame 6, and the two ends of the galvanized roller shaft 5 to be repaired can be installed on the first three-jaw chuck 4 and the second three-jaw chuck 7.

[0016] In order to make spraying more convenient and to effectively utilize the paint, a material box 9 is fixedly connected to the lower part of the frame 1. The material box 9 is fixedly connected to the input end of the pneumatic diaphragm pump 10 through a pipeline, and the output end of the pneumatic diaphragm pump 10 is connected to the spray gun 601 through the material pipe 11.

[0017] In order to make the repair spraying more uniform and cover a wider area, at least three spray guns 601 are fixedly connected to the inner side of the spraying frame 6.

[0018] In order to facilitate centralized control of the device, the motor 15 and the pneumatic diaphragm pump 10 are both controlled by a controller.

[0019] It should be noted that the first three-jaw chuck 4 and the second three-jaw chuck 7 in this embodiment are both existing devices, and their specific structures will not be described in detail.

[0020] The working process of this embodiment is as follows:

[0021] When repair is needed, first fix the two ends of the galvanized roller 5 on the first three-jaw chuck 4 and the second three-jaw chuck 7 respectively, then turn on the pneumatic diaphragm pump 10 and the motor 15 through the controller, and then the pneumatic diaphragm pump 10 provides paint to the spray gun 601, and the motor 15 drives the threaded block 12 to rotate, and the threaded block 12 will drive the screw 2 threadedly connected to it to move, and the screw 2 drives the first three-jaw chuck 4 fixedly connected to it to move, and finally the galvanized roller 5 slowly passes through the spray rack 6. During the shuttle process, the spray gun 601 performs multi-angle spray repair, in which the second three-jaw chuck 7 follows the galvanized roller 5 to move on the slide rail 8.

Claims

1. A spraying device for repairing a galvanized roller shaft, comprising a frame (1), wherein a support leg (14) is fixedly connected to the bottom of the frame (1), and characterized in that: One end of the frame (1) is fixedly connected to a fixed seat (3), and two supports (13) are fixedly connected to the frame (1) inside the fixed seat (3). A threaded block (12) is rotatably connected in the middle of the support (13), and the outer ring of the threaded block (12) is transmission-connected to a motor (15) by gear meshing. The center of the threaded block (12) is threadedly connected to a screw rod (2), one end of the screw rod (2) passes through the fixed seat (3) and is slidably connected thereto, and the other end is fixedly connected to a first three-jaw chuck (4), and the other end of the frame (1) is slidably connected to a second three-jaw chuck (7) through a slide rail (8). The frame (1) is fixedly connected to a spraying frame (6) between the first three-jaw chuck (4) and the second three-jaw chuck (7), and a spray gun (601) is fixedly connected to the inside of the spraying frame (6).

2. The spraying equipment for repairing galvanized rollers according to claim 1, characterized in that: A material box (9) is fixedly connected to the lower part of the frame (1), and the material box (9) is fixedly connected to the input end of the pneumatic diaphragm pump (10) through a pipeline, and the output end of the pneumatic diaphragm pump (10) is connected to the spray gun (601) through a material pipe (11).

3. The spraying equipment for repairing galvanized rollers according to claim 1, characterized in that: At least three spray guns (601) are fixedly connected to the inner side of the spraying frame (6).

4. The spraying equipment for repairing galvanized rollers according to claim 2, characterized in that: The motor (15) and the pneumatic diaphragm pump (10) are both controlled by a controller.