Compression roller device for processing silica gel cotton sheet

By designing an automated pressing roller device and utilizing the rolling mechanism and adjustment mechanism, the problem of low processing efficiency of silicone cotton sheets was solved, and automated production and efficiency improvement were achieved.

CN223352061UActive Publication Date: 2025-09-19DONGGUAN SICON SILICONE INTELLIGENT INNOVATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422219583.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-09-19
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The processing efficiency of silicone cotton in the existing technology is low, and the manual extrusion method is cumbersome to operate and has low efficiency.

Method used

A pressing roller device including a rolling mechanism, a first adjusting mechanism and a second adjusting mechanism is designed. The roller is driven to rotate by a driving component, and combined with a lifting component and an adjusting mechanism, automatic extrusion and delivery of products are realized, replacing manual operation.

Benefits of technology

The processing efficiency of silicone cotton sheets is improved, the labor intensity is reduced, and automated production is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silica gel cotton sheet production equipment, in particular to a compression roller device for processing silica gel cotton sheets, which comprises a device body, and the device body comprises a processing table, a rolling mechanism, a first adjusting mechanism and a second adjusting mechanism. A platform plate is arranged above the machining table, and the upper portion of the platform plate is arranged below the rolling mechanism. The rolling mechanism comprises a first roller, a first gear and a driving assembly; mounting vertical plates are respectively arranged at two ends of the first roller; the first gear is connected to one side of the first roller; the driving assembly is used for driving the first roller to rotate; the first adjusting mechanism is arranged on the front side of the rolling mechanism; and the second adjusting mechanism is arranged on the rear side of the rolling mechanism. The utility model aims to provide the compression roller device for processing the silica gel cotton sheet, which replaces manpower and improves the efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicone cotton sheet production equipment, in particular to a pressing roller device for processing silicone cotton sheets. Background Art

[0002] With the advancement of scientific and technological productivity and the improvement of human living standards and quality of life, people have begun to use silicone cotton, which has a good fit and support when used in thin pads. Silicone cotton has both the elasticity of silicone and the softness of sponge, and can achieve a sleeping feeling similar to latex, with a super decompression and pressure-relieving effect; silicone is resistant to high and low temperatures, and silicone cotton also has similar characteristics. When the temperature difference is too large, it can still maintain its original resilience for a long time, and like non-temperature-sensitive memory foam materials, it has stable constant temperature. At the same time, it is not easy to deform after long-term use; silicone cotton is hydrophobic, and water molecules falling on the surface of silicone cotton will not be absorbed by the material, but will stay directly on the surface of the material, as if blocked by a thin film, so it supports water washing. The pores inside the silicone cotton are interconnected, and the sponge is also wrapped in liquid silicone, which is high precision and waterproof. If you want it to dry quickly after washing, shake the sponge to get rid of excess water.

[0003] At present, silicone cotton is made by dipping a cotton core in liquid silicone, and manual extrusion is used to penetrate the liquid silicone into the cotton core. However, the manual extrusion method is cumbersome to operate and has low efficiency. Therefore, a new type of pressing roller device is urgently needed to solve the above problems. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a pressing roller device for processing silicone cotton sheets that replaces manual labor and improves efficiency.

[0005] The utility model adopts the following technical solutions:

[0006] A pressing roller device for processing silicone cotton sheets includes a device body, which includes a processing table, a rolling mechanism, a first adjustment mechanism and a second adjustment mechanism; a platform plate is provided above the processing table, and the upper part of the platform plate is provided below the rolling mechanism; the rolling mechanism includes a first roller, a first gear and a drive assembly; both ends of the first roller are respectively provided with mounting vertical plates; the first gear is connected to one side of the first roller; the drive assembly is used to drive the first roller to rotate; the first adjustment mechanism is provided on the front side of the rolling mechanism; and the second adjustment mechanism is provided on the rear side of the rolling mechanism.

[0007] A further improvement to the above technical solution is that the first adjustment mechanism includes a first lifting assembly, a front rod, and a second roller; the number of the first lifting assemblies is set to two, and the two first lifting assemblies are respectively connected to the two ends of the front rod; the second roller is connected to the first lifting assembly through the mounting vertical plate.

[0008] A further improvement to the above technical solution is that the first lifting assembly includes a first lifting cylinder and a first lifting connecting plate; the first lifting cylinder is connected to one end of the first lifting connecting plate; and the first lifting connecting plate is respectively connected to the first roller and the second roller.

[0009] A further improvement to the above technical solution is that the mounting vertical plate is provided with a movable groove, and the second roller passes through the movable groove and is connected to the first lifting connecting plate.

[0010] A further improvement to the above technical solution is that limiting columns are respectively provided at the upper and lower ends of one side of the mounting vertical plate, and the limiting columns are used to limit the first lifting connecting plate when it is active.

[0011] A further improvement to the above technical solution is that the second adjustment mechanism includes a second lifting assembly and a third roller, the number of the second lifting assemblies is set to two, and the two second lifting assemblies are connected to the two ends of the third roller; the third roller is arranged above the first roller.

[0012] A further improvement to the above technical solution is that the second lifting assembly includes a second lifting cylinder, a movable joint and a second lifting connecting plate, the second lifting cylinder is connected to the movable joint; the movable joint is connected to the second lifting connecting plate; the second lifting connecting plate is connected to the third roller.

[0013] A further improvement to the above technical solution is that both ends of the third roller are respectively connected to a second gear, and the second gear is matched with the first gear.

[0014] A further improvement to the above technical solution is that the driving assembly includes a driving motor and a reducer, the driving motor is electrically connected to the reducer, and the reducer is connected to the first roller.

[0015] A further improvement to the above technical solution is that a fourth roller is provided on one side of the first roller, and a material storage box is provided at the bottom of the first roller.

[0016] The beneficial effects of the utility model are:

[0017] The utility model has a reasonable overall design and is easy to operate. It replaces manual operation through the rolling mechanism, the first adjusting mechanism and the second adjusting mechanism, effectively improving work efficiency and reducing labor intensity. During operation, the first adjusting mechanism is adjusted to send the product to the rolling mechanism for automatic extrusion, and the extruded product is sent out through the rolling mechanism to realize automatic extrusion. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a pressing roller device for processing silicone cotton sheets according to the present invention;

[0019] Figure 2 for Figure 1 A partial enlarged view of circle A of the pressing roller device for processing silicone cotton sheets;

[0020] Figure 3 for Figure 1 Schematic diagram of the structure of the pressure roller device for processing silicone cotton sheets from another angle.

[0021] The numbers in the figure are:

[0022] 10. Device body; 11. Processing table; 12. Platform plate; 13. Mounting vertical plate; 14. Movable groove; 15. Limiting column; 16. Fourth roller; 17. Material storage box; 20. Rolling mechanism; 21. First roller; 22. First gear; 30. First adjustment mechanism; 31. Front rod; 32. Second roller; 40. Second adjustment mechanism; 41. Third roller; 42. Second gear; 50. Drive assembly; 51. Drive motor; 52. Reducer; 60. First lifting assembly; 61. First lifting cylinder; 62. First lifting connecting plate; 70. Second lifting assembly; 71. Second lifting cylinder; 72. Movable joint; 73. Second lifting connecting plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of this utility model, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0026] like Figures 1 to 3 The figure shows an embodiment of the present invention, which relates to a roller device for processing silicone cotton sheets, including a device body 10, wherein the device body 10 includes a processing table 11, a rolling mechanism 20, a first adjustment mechanism 30 and a second adjustment mechanism 40; a platform plate 12 is provided above the processing table 11, and the upper part of the platform plate 12 is provided below the rolling mechanism 20; the rolling mechanism 20 includes a first roller 21, a first gear 22, and a drive assembly 50; both ends of the first roller 21 are respectively provided with mounting vertical plates 13; the first gear 22 is connected to one side of the first roller 21; the drive assembly 50 is used to drive the first roller 21 to rotate; the first adjustment mechanism 30 is provided on the front side of the rolling mechanism 20; the second adjustment mechanism 40 is provided on the rear side of the rolling mechanism 20.

[0027] Furthermore, the first adjustment mechanism 30 includes a first lifting assembly 60, a front rod 31, and a second roller 32. Two first lifting assemblies 60 are provided, one connected to each end of the front rod 31. The second roller 32 is connected to the first lifting assembly 60 through the mounting riser 13. Specifically, the first lifting assembly 60 is used to drive the second roller 32 up and down, adjusting the distance between the second roller 32 and the first roller 21 according to actual production needs to meet the requirements of different products.

[0028] Furthermore, the first lifting assembly 60 includes a first lifting cylinder 61 and a first lifting plate 62. The first lifting cylinder 61 is connected to one end of the first lifting plate 62, which is respectively connected to the first roller 21 and the second roller 32. Specifically, the first lifting cylinder 61 drives the first lifting plate 62 to move, thereby achieving the lifting and lowering movement of the second roller 32, which is highly practical.

[0029] Furthermore, the mounting plate 13 is provided with a movable slot 14, and the second roller 32 passes through the movable slot 14 and is connected to the first lifting plate 62. Specifically, the second roller 32 can move in the movable slot 14 to achieve the purpose of adjusting the second roller 32 to a certain height, which is highly practical.

[0030] Furthermore, the upper and lower ends of one side of the mounting vertical plate 13 are respectively provided with limiting posts 15, and the limiting posts 15 are used to limit the first lifting connecting plate 62 when it is active. Specifically, the limiting posts 15 are provided to ensure that the first lifting connecting plate 62 does not move excessively.

[0031] Furthermore, the second adjustment mechanism 40 includes a second lifting assembly 70 and a third roller 41. Two second lifting assemblies 70 are provided, connected to both ends of the third roller 41. The third roller 41 is positioned above the first roller 21. Specifically, the second lifting assembly 70 is used to lift the third roller 41 to adjust the extrusion distance between the third roller 41 and the first roller, meeting the processing requirements of different products while also facilitating maintenance and refurbishment, thus providing high practicality.

[0032] Furthermore, the second lifting assembly 70 includes a second lifting cylinder 71, a movable joint 72, and a second lifting plate 73. The second lifting cylinder 71 is connected to the movable joint 72; the movable joint 72 is connected to the second lifting plate 73; and the second lifting plate 73 is connected to the third roller 41. Specifically, when the second lifting cylinder 71 drives the movable joint 72 downward, the distance between the third roller 41 and the first roller 21 increases. When the second lifting cylinder 71 drives the movable joint 72 upward, the distance between the third roller 41 and the first roller 21 decreases, thereby meeting the processing requirements of different products.

[0033] Furthermore, the third roller 41 is connected to a second gear 42 at each end, and the second gear 42 is matched with the first gear 22. Specifically, the drive assembly 50 drives the first gear 22 to rotate, thereby driving the second gear 42 to rotate, so that the third roller 41 and the first roller 21 rotate evenly, realizing automatic extrusion of the product.

[0034] Furthermore, the drive assembly 50 includes a drive motor 51 and a reducer 52. The drive motor 51 is electrically connected to the reducer 52, and the reducer 52 is connected to the first roller 21. Specifically, the drive motor 51 drives the reducer 52 to work, thereby driving the first gear 22 to rotate, further realizing automatic extrusion of the product.

[0035] Furthermore, a fourth roller 16 is provided on one side of the first roller 21, and a material storage box 17 is provided at the bottom of the first roller 21. Specifically, the fourth roller 16 serves as an auxiliary roller. After the product is squeezed, the fourth roller 16 assists in the product falling and unloading, which is highly practical. The material storage box 17 is provided to facilitate the liquid silicone to fall during the product squeezing and be stored in the material storage box 17, thereby reducing waste.

[0036] The utility model has a reasonable overall design and is easy to operate. The rolling mechanism 20, the first adjusting mechanism 30 and the second adjusting mechanism 40 replace manual operation, effectively improving work efficiency and reducing labor intensity. During operation, the first adjusting mechanism 30 is adjusted to send the product to the rolling mechanism 20 for automatic extrusion, and the extruded product is sent out through the rolling mechanism 20 to realize automatic extrusion.

[0037] The above merely represents the preferred technical solution of the present invention. While the description is relatively specific and detailed, it should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the concept of the present invention, and the present invention is intended to encompass such modifications and variations.

Claims

1. A pressing roller device for processing silicone cotton sheets, characterized in that: The device comprises a main body, which includes a processing table, a rolling mechanism, a first adjustment mechanism, and a second adjustment mechanism; a platform plate is provided above the processing table, and the upper portion of the platform plate is provided below the rolling mechanism; the rolling mechanism comprises a first roller, a first gear, and a drive assembly; both ends of the first roller are provided with mounting vertical plates; the first gear is connected to one side of the first roller; the drive assembly is used to drive the first roller to rotate; the first adjustment mechanism is provided at the front side of the rolling mechanism; and the second adjustment mechanism is provided at the rear side of the rolling mechanism; The first adjustment mechanism includes a first lifting assembly, a front rod, and a second roller; the number of the first lifting assemblies is set to two, and the two first lifting assemblies are respectively connected to the two ends of the front rod; the second roller is connected to the first lifting assembly through the mounting riser; The second adjustment mechanism includes a second lifting assembly and a third roller. The number of the second lifting assemblies is set to two, and the two second lifting assemblies are connected to both ends of the third roller; the third roller is arranged above the first roller.

2. The pressing roller device for processing silicone cotton sheets according to claim 1, characterized in that: The first lifting assembly includes a first lifting cylinder and a first lifting connecting plate; the first lifting cylinder is connected to one end of the first lifting connecting plate; the first lifting connecting plate is respectively connected to the first roller and the second roller.

3. The pressing roller device for processing silicone cotton sheets according to claim 1, characterized in that: The mounting vertical plate is provided with a movable slot, and the second roller passes through the movable slot and is connected to the first lifting connecting plate.

4. The pressing roller device for processing silicone cotton sheets according to claim 1, characterized in that: Limiting columns are respectively provided at the upper and lower ends of one side of the mounting vertical plate, and the limiting columns are used to limit the first lifting connecting plate when it is active.

5. The pressing roller device for processing silicone cotton sheets according to claim 1, characterized in that: The second lifting assembly includes a second lifting cylinder, a movable joint and a second lifting connecting plate, the second lifting cylinder is connected to the movable joint; the movable joint is connected to the second lifting connecting plate; the second lifting connecting plate is connected to the third roller.

6. The pressing roller device for processing silicone cotton sheets according to claim 1, characterized in that: Both ends of the third roller are respectively connected with a second gear, and the second gear is matched with the first gear.

7. The pressing roller device for processing silicone cotton sheets according to claim 1, characterized in that: The driving assembly includes a driving motor and a reducer. The driving motor is electrically connected to the reducer, and the reducer is connected to the first roller.

8. The pressing roller device for processing silicone cotton sheets according to claim 1, characterized in that: A fourth roller is provided on one side of the first roller, and a material storage box is provided at the bottom of the first roller.