Device system for separating mixed medium in mixed powder

The device system of fixed fixtures and oxygen-free storage tanks solves the problems of contamination and oxidation during the separation of mixed powder and medium, realizes efficient powder separation in an oxygen-free environment, and ensures powder purity and gas content.

CN223352115UActive Publication Date: 2025-09-19宁波江丰热等静压技术有限公司
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Patent Information

Application Number
CN202422727392.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-19
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

In the prior art, the separation process of mixed powder and medium easily causes powder contamination and oxidation, and it is difficult to perform efficient separation in an oxygen-free environment.

Method used

The device system adopts a fixed fixture, screening device and anaerobic storage tank. Through screening and storage in an anaerobic environment, human participation is reduced, the time the powder is exposed to the air is shortened, and the powder and the medium are smoothly separated.

Benefits of technology

It achieves efficient separation of powder and medium, ensuring that powder purity and gas content are not affected, and is suitable for industrial applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device system for separating a mixed medium from mixed powder. The device system comprises a fixing clamp, a screening device and an anaerobic storage tank, the fixing clamp is used for fixing the mixer and the device system; the screening device is used for screening a mixed medium in the mixed powder; and the anaerobic storage tank is used for collecting the mixed powder after the mixed medium is separated. By adopting the device system provided by the utility model, the artificial participation process can be reduced, and the exposure time of the powder in the air is shortened, so that the powder purity, the gas content and the like are not influenced as far as possible in the smooth separation process of the powder and the medium.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mixture separation, and in particular relates to a device system for separating mixed media in mixed powder. Background Art

[0002] Powder metallurgy is a process for producing metal powders or using metal powders (or mixtures of metal and non-metallic powders) as raw materials, forming and sintering them to create metal materials, composite materials, and various other products. Powder metallurgy shares similarities with ceramic production, both involving powder sintering techniques. Therefore, a range of new powder metallurgy technologies can also be applied to the preparation of ceramic materials. Due to its advantages, powder metallurgy has become the key to solving new material problems and plays a vital role in the development of new materials.

[0003] Powder mixing refers to the process of moving solid particles of different components in a large range and mixing them during the back-and-forth flow, so that two or more materials are evenly mixed together to form alloy powder. It is an important step before powder molding.

[0004] During the powder mixing process, a mixing medium is often used to ensure that the powders are thoroughly mixed and uniform. This helps the different powders blend together. The medium is usually made of a large particle size similar to the mixed material. However, after the powders are mixed, the mixing medium is dispersed within the mixed powders and cannot be easily separated.

[0005] Currently, the method for separating the mixed medium includes removing the powder from the mixer and then sieving it through a sieve to separate the mixed medium from the powder. However, this separation method has the following disadvantages: (1) the separation process of the mixed powder is prone to secondary contamination of the powder, and impurities are easily mixed into the powder during the sieving process, reducing the purity of the powder; (2) repeated separation and sieving will cause the powder to be exposed to the air for too long, thereby oxidizing.

[0006] Therefore, it is necessary to provide a device system that can ensure the smooth separation of powder and medium without affecting the powder purity, gas content, etc. Utility Model Content

[0007] In response to the shortcomings of the prior art, the present invention aims to provide a device system for separating a mixed medium from a mixed powder. This device system reduces human involvement and reduces the time the powder is exposed to air, thereby ensuring that the powder purity and gas content are minimized during the separation process.

[0008] To achieve this purpose, the present invention adopts the following technical solutions:

[0009] The utility model provides a device system for separating mixed media in mixed powder, the device system comprising: a fixing fixture, a screening device and an oxygen-free storage tank;

[0010] The fixing fixture is used to fix the mixer and the device system; the screening device is used to screen the mixed medium in the mixed powder; and the oxygen-free storage tank is used to collect the mixed powder after the mixed medium is separated.

[0011] In this utility model, a fixture secures the device system to the powder outlet of the mixer, allowing the mixed powder to be smoothly stored in an oxygen-free storage tank through the screening device in an oxygen-free environment. The device system provided by this utility model reduces human involvement and reduces the time the powder is exposed to air, thereby ensuring that the powder purity and gas content are minimized during the separation process.

[0012] It is worth noting that the mixed powder of the present invention includes any one of WTi powder, MoTi powder or AlSi powder.

[0013] Preferably, the mixed medium comprises: any one or a combination of at least two of titanium balls, zirconium balls or silicon carbide balls. Typical but non-limiting combinations include: a combination of titanium balls and zirconium balls, a combination of titanium balls and silicon carbide balls, a combination of zirconium balls and silicon carbide balls, or a combination of titanium balls, zirconium balls and silicon carbide balls.

[0014] As a preferred technical solution of the present invention, the fixing fixture includes a clamping tool and hanging buckles fixed and symmetrically arranged on both sides of the clamping tool.

[0015] As a preferred technical solution of the present invention, the screening device is suspended at the bottom of the fixing fixture through the hanging buckle.

[0016] As a preferred technical solution of the present invention, the inner diameter of the clamping tool is the same as the outer diameter of the powder outlet of the mixer.

[0017] As a preferred technical solution of the present invention, the clamping tool includes a first fixing member and a second fixing member.

[0018] Preferably, the first fixing member and the second fixing member are fixedly connected by screws.

[0019] In the present invention, the first and second fixing members are assembled by screws to form a clamping tool having an inner diameter identical to the outer diameter of the powder outlet of the mixer, thereby achieving assembly of the device system of the present invention with the mixer. Furthermore, the present invention does not limit the specific configuration of the first and second fixing members, as long as they can achieve reasonable assembly with the mixer.

[0020] As a preferred technical solution of the present invention, the screening device includes a screen frame.

[0021] As a preferred technical solution of the present invention, the aperture of the screen frame is 30 to 70% of the particle size of the mixed medium, for example, it can be 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65% or 70%, but is not limited to the listed values, and other values ​​not listed within the numerical range are also applicable.

[0022] Preferably, the aperture of the screen frame is larger than the particle size of the mixed powder.

[0023] The utility model realizes effective separation of mixed media in mixed powder by controlling the aperture of the screen frame.

[0024] As a preferred technical solution of the present invention, the anaerobic storage tank includes a sealed semi-conical cap and a barrel-shaped storage tank.

[0025] As a preferred technical solution of the present invention, a through hole is provided at the top of the cap; and the fixing fixture is sleeved in the through hole.

[0026] Preferably, the diameter of the through hole is larger than the outer diameter of the fixing fixture.

[0027] In the present invention, the fixing fixture and the screening device are arranged inside the anaerobic storage tank through the through hole, so that the powder can be immediately separated without oxygen after leaving the mixer, thereby avoiding the risk of oxidation of the mixed powder.

[0028] As a preferred technical solution of the present invention, a pipe quick connector is provided on the surface of the cap.

[0029] Preferably, the diameter of the pipe quick connector is 8 to 12 mm, for example, 8 mm, 8.5 mm, 9 mm, 9.5 mm, 10 mm, 10.5 mm, 11 mm, 11.5 mm or 12 mm, but is not limited to the listed values, and other values ​​not listed within the numerical range are also applicable.

[0030] Preferably, the pipe quick connector is used to provide an oxygen-free environment for the oxygen-free storage tank.

[0031] Preferably, the method for providing an oxygen-free environment for an oxygen-free storage tank by using the pipeline quick connector includes: adding inert gas to the oxygen-free storage tank through the pipeline quick connector.

[0032] Preferably, the supplementation includes a primary supplementation and a secondary supplementation performed sequentially.

[0033] Preferably, the flow rate of the single replenishment is 20 to 25 L / min, for example, it can be 20 L / min, 21 L / min, 22 L / min, 23 L / min, 24 L / min or 25 L / min, but is not limited to the listed values, and other values ​​not listed within the numerical range are also applicable.

[0034] Preferably, the time for one replenishment is 3 to 4 minutes, for example, 3 minutes, 3.2 minutes, 3.4 minutes, 3.6 minutes, 3.8 minutes or 4 minutes, but is not limited to the listed values, and other values ​​not listed within the numerical range are also applicable.

[0035] Preferably, the flow rate of the secondary replenishment is 3 to 5 L / min, for example, it can be 3 L / min, 3.4 L / min, 3.8 L / min, 4.2 L / min, 4.6 L / min or 5 L / min, but is not limited to the listed values. Other values ​​not listed within the numerical range are also applicable.

[0036] In the utility model, during the process of separating the mixed medium from the mixed powder, secondary replenishment is continuously performed to ensure that the inert gas atmosphere in the oxygen-free storage tank is sufficient.

[0037] Preferably, the inert gas includes nitrogen and / or argon.

[0038] The system refers to an equipment system, a device system or a production device.

[0039] Compared with the prior art, the beneficial effects of the present invention are:

[0040] (1) The device system for separating mixed media from mixed powders provided by the utility model has a simple structure and is easy to operate, is easy to manufacture, and is suitable for industrial applications;

[0041] (2) The device system provided by the utility model can reduce the process of human participation and shorten the time that the powder is exposed to the air, thereby ensuring that the powder purity, gas content, etc. are not affected as much as possible during the process of smooth separation of the powder and the medium. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 This is a schematic structural diagram of a device system for separating mixed media from mixed powders provided by the present invention;

[0043] Figure 2 A top view of the fixing fixture provided by the utility model;

[0044] Among them, 1 is a fixing fixture, 1-1 is a hanging buckle, 1-2 is a clamping tool, 2 is a screening device, 3 is an anaerobic storage tank, 4 is a cap, 4-1 is a pipe quick connector, 5 is a storage tank, and 6 is a mixer. DETAILED DESCRIPTION

[0045] It should be understood that, in the description of the present invention, the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0046] It should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0047] In a specific embodiment, there is provided a Figure 1 The device system for separating mixed media in mixed powders shown in FIG. Figure 2 The fixing fixture 1, screening device 2 and oxygen-free storage tank 3 shown;

[0048] The fixing fixture 1 is used to fix the mixer 6 and the device system; the screening device is used to screen the mixed medium in the mixed powder; and the oxygen-free storage tank is used to collect the mixed powder after the mixed medium is separated.

[0049] The fixing fixture 1 includes a clamping tool 1-2 and hooks 1-1 fixed and symmetrically arranged on both sides of the clamping tool 1-2;

[0050] The screening device 2 is suspended on the bottom of the fixing fixture 1 by the hanging buckle 1-1; the screening device 2 includes a screen frame; the aperture of the screen frame is 30-70% of the particle size of the mixed medium; the aperture of the screen frame is larger than the particle size of the mixed powder;

[0051] The inner diameter of the clamping tool 1-2 is the same as the outer diameter of the powder outlet of the mixer; the clamping tool 1-2 includes a first fixing member and a second fixing member; the first fixing member and the second fixing member are fixedly connected by screws;

[0052] The anaerobic storage tank 3 includes a sealed semi-conical cap 4 and a barrel-shaped storage tank 5; a through hole is provided at the top of the cap 3; the fixing fixture 1 is sleeved in the through hole; the diameter of the through hole is larger than the outer diameter of the fixing fixture 1; a pipe quick connector 4-1 is provided on the surface of the cap 4; the diameter of the pipe quick connector 4-1 is 8 to 12 mm; the pipe quick connector 4-1 is used to provide an anaerobic environment for the anaerobic storage tank 3.

[0053] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0054] Example 1

[0055] This embodiment provides a device system for separating mixed media from mixed powders, such as Figure 1 As shown, the device system includes: Figure 2 The fixing fixture 1, screening device 2 and oxygen-free storage tank 3 shown;

[0056] The fixing fixture 1 is used to fix the mixer 6 and the device system; the screening device is used to screen the mixed medium in the mixed powder; and the oxygen-free storage tank is used to collect the mixed powder after the mixed medium is separated.

[0057] The fixing fixture 1 includes a clamping tool 1-2 and hooks 1-1 fixed and symmetrically arranged on both sides of the clamping tool 1-2;

[0058] The screening device 2 is suspended on the bottom of the fixing fixture 1 by the hanging buckle 1-1; the screening device 2 includes a screen frame; the aperture of the screen frame is 50% of the particle size of the mixed medium; the aperture of the screen frame is larger than the particle size of the mixed powder;

[0059] The inner diameter of the clamping tool 1-2 is the same as the outer diameter of the powder outlet of the mixer; the clamping tool 1-2 includes a first fixing member and a second fixing member; the first fixing member and the second fixing member are fixedly connected by screws;

[0060] The anaerobic storage tank 3 includes a sealed semi-conical cap 4 and a barrel-shaped storage tank 5; a through hole is provided at the top of the cap 3; the fixing fixture 1 is sleeved in the through hole; the diameter of the through hole is larger than the outer diameter of the fixing fixture 1; a pipe quick connector 4-1 is provided on the surface of the cap 4; the diameter of the pipe quick connector 4-1 is 10 mm; the pipe quick connector 4-1 is used to provide an anaerobic environment for the anaerobic storage tank 3.

[0061] Example 2

[0062] This embodiment provides a device system for separating mixed media from mixed powders, such as Figure 1As shown, the device system includes: Figure 2 The fixing fixture 1, screening device 2 and oxygen-free storage tank 3 shown;

[0063] The fixing fixture 1 is used to fix the mixer 6 and the device system; the screening device is used to screen the mixed medium in the mixed powder; and the oxygen-free storage tank is used to collect the mixed powder after the mixed medium is separated.

[0064] The fixing fixture 1 includes a clamping tool 1-2 and hooks 1-1 fixed and symmetrically arranged on both sides of the clamping tool 1-2;

[0065] The screening device 2 is suspended on the bottom of the fixing fixture 1 by the hanging buckle 1-1; the screening device 2 includes a screen frame; the aperture of the screen frame is 30% of the particle size of the mixed medium; the aperture of the screen frame is larger than the particle size of the mixed powder;

[0066] The inner diameter of the clamping tool 1-2 is the same as the outer diameter of the powder outlet of the mixer; the clamping tool 1-2 includes a first fixing member and a second fixing member; the first fixing member and the second fixing member are fixedly connected by screws;

[0067] The anaerobic storage tank 3 includes a sealed semi-conical cap 4 and a barrel-shaped storage tank 5; a through hole is provided at the top of the cap 3; the fixing fixture 1 is sleeved in the through hole; the diameter of the through hole is larger than the outer diameter of the fixing fixture 1; a pipe quick connector 4-1 is provided on the surface of the cap 4; the diameter of the pipe quick connector 4-1 is 8 mm; the pipe quick connector 4-1 is used to provide an anaerobic environment for the anaerobic storage tank 3.

[0068] Example 3

[0069] This embodiment provides a device system for separating mixed media from mixed powders, such as Figure 1 As shown, the device system includes: Figure 2 The fixing fixture 1, screening device 2 and oxygen-free storage tank 3 shown;

[0070] The fixing fixture 1 is used to fix the mixer 6 and the device system; the screening device is used to screen the mixed medium in the mixed powder; and the oxygen-free storage tank is used to collect the mixed powder after the mixed medium is separated.

[0071] The fixing fixture 1 includes a clamping tool 1-2 and hooks 1-1 fixed and symmetrically arranged on both sides of the clamping tool 1-2;

[0072] The screening device 2 is suspended on the bottom of the fixing fixture 1 by the hanging buckle 1-1; the screening device 2 includes a screen frame; the aperture of the screen frame is 70% of the particle size of the mixed medium; the aperture of the screen frame is larger than the particle size of the mixed powder;

[0073] The inner diameter of the clamping tool 1-2 is the same as the outer diameter of the powder outlet of the mixer; the clamping tool 1-2 includes a first fixing member and a second fixing member; the first fixing member and the second fixing member are fixedly connected by screws;

[0074] The anaerobic storage tank 3 includes a sealed semi-conical cap 4 and a barrel-shaped storage tank 5; a through hole is provided at the top of the cap 3; the fixing fixture 1 is sleeved in the through hole; the diameter of the through hole is larger than the outer diameter of the fixing fixture 1; a pipe quick connector 4-1 is provided on the surface of the cap 4; the diameter of the pipe quick connector 4-1 is 12 mm; the pipe quick connector 4-1 is used to provide an anaerobic environment for the anaerobic storage tank 3.

[0075] From Examples 1-3, it can be seen that the use of the device provided by the present invention to separate the mixed medium in the mixed powder can reduce the process of human participation and reduce the time the powder is exposed to the air, thereby ensuring that the powder purity, gas content, etc. are not affected as much as possible during the smooth separation of the powder and the medium.

[0076] Example 4

[0077] This embodiment provides a device system for separating a mixed medium from a mixed powder. The device system differs from that of Example 1 only in that:

[0078] In this embodiment, the pipe quick connector 4-1 is omitted.

[0079] Compared with Example 1, the pipe quick connector 4-1 is omitted in this embodiment, that is, the device system provided in this embodiment cannot provide an oxygen-free environment for the storage tank, so that the separated powder still needs to be exposed to an aerobic environment for a long time, and a mixed powder with high purity cannot be obtained.

[0080] Example 5

[0081] This embodiment provides a device system for separating a mixed medium from a mixed powder. The device system differs from that of Example 1 only in that:

[0082] In this embodiment, the cap 4 is omitted, that is, the storage tank 5 is placed directly below the screening device 2 to receive the separated mixed powder.

[0083] Compared with Example 1, the device system provided in this embodiment cannot provide an oxygen-free environment for the separation process, so that the separated powder still needs to be exposed to an aerobic environment for a long time, and a mixed powder with high purity cannot be obtained.

[0084] In summary, the device system provided by the utility model can reduce the process of human participation and shorten the time that the powder is exposed to the air, thereby ensuring that the powder purity and gas content are not affected as much as possible during the smooth separation of the powder and the medium.

[0085] The applicant declares that the above is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited thereto. Technicians in the relevant technical field should understand that any changes or substitutions that can be easily thought of by technicians in the relevant technical field within the technical scope disclosed in the present invention fall within the protection scope and disclosure scope of the present invention.

Claims

1. A device system for separating mixed media from mixed powders, characterized in that: The device system includes: a fixing fixture, a screening device and an oxygen-free storage tank; The fixing fixture is used to fix the mixer and the device system; the screening device is used to screen the mixed medium in the mixed powder; and the oxygen-free storage tank is used to collect the mixed powder after the mixed medium is separated.

2. The device system according to claim 1, characterized in that The fixing fixture includes a clamping tool and hanging buckles fixed and symmetrically arranged on both sides of the clamping tool.

3. The device system according to claim 2, characterized in that: The screening device is suspended on the bottom of the fixing fixture through the hanging buckle.

4. The device system according to claim 2, characterized in that: The inner diameter of the clamping tool is the same as the outer diameter of the powder outlet of the mixer.

5. The device system according to claim 2, characterized in that: The clamping tool includes a first fixing member and a second fixing member; The first fixing member and the second fixing member are fixedly connected by screws.

6. The device system according to claim 1, characterized in that: The screening device comprises a screen frame.

7. The device system according to claim 6, characterized in that: The pore size of the screen frame is 30-70% of the particle size of the mixed medium; The aperture of the screen frame is larger than the particle size of the mixed powder.

8. The device system according to claim 1, characterized in that: The oxygen-free storage tank comprises a sealed semi-conical cap and a barrel-shaped storage tank.

9. The device system according to claim 8, characterized in that: A through hole is provided on the top of the cap; the fixing fixture is sleeved in the through hole; The diameter of the through hole is greater than the outer diameter of the fixing fixture.

10. The device system according to claim 8, characterized in that: The surface of the cap is provided with a pipe quick connector; The diameter of the pipe quick connector is 8 to 12 mm; The pipeline quick connector is used to provide an oxygen-free environment for the oxygen-free storage tank.