Silk fabric color difference detection mechanism

Through the automated detection and classification of silk fabric color difference detection mechanisms, the problems of low efficiency and poor accuracy of traditional manual detection have been solved, efficient and accurate color difference separation has been achieved, and the quality control of silk fabrics has been improved.

CN223352276UActive Publication Date: 2025-09-19GUANGXI TONGYIXIN SILK TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422456944.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-19
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

In the existing technology, silk fabrics are unevenly treated during the pre-treatment process before dyeing, resulting in inconsistent permeability, affecting dye absorption and causing color difference. Traditional manual visual inspection is inefficient and inaccurate.

Method used

It adopts a silk fabric color difference detection mechanism, including a detection and classification mechanism and a guiding mechanism. It uses the coordination of color difference sensors, drive motors, gears and swing plates to automatically detect and separate color difference fabrics to avoid artificial visual fatigue.

Benefits of technology

It realizes automated color difference detection, improves classification accuracy and efficiency, reduces visual fatigue, and ensures the quality consistency of fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a silk fabric chromatic aberration detection mechanism, which relates to the technical field of chromatic aberration detection, and comprises a plurality of connecting columns, the tops of the plurality of connecting columns are fixedly connected with a detection classification mechanism, the bottom of the detection classification mechanism is fixedly connected with a guide mechanism, and the detection classification mechanism comprises a mounting plate and a controller. A U-shaped plate is fixedly connected to the top of the mounting plate, a driving motor is arranged at the top of the U-shaped plate, the output end of the driving motor penetrates through the top of the U-shaped plate and extends to the lower portion of the U-shaped plate, a rotating rod is arranged at the output end of the driving motor, and a first gear is fixedly connected to the outer surface of the rotating rod. According to the silk fabric sorting device, silk fabrics with chromatic aberration can be automatically distinguished from a production line, and visual fatigue caused by long-time visual inspection of workers is avoided, so that the sorting accuracy is improved, and the working efficiency is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of color difference detection, in particular to a silk fabric color difference detection mechanism. Background Art

[0002] With the rapid development of the textile industry and consumers' increasing demands for product quality, silk fabrics, as representatives of high-end textiles, have become one of the important indicators for measuring product quality, and color consistency and stability have become one of the important indicators for measuring product quality. Color difference detection, as a key link in silk fabric quality control, plays a vital role in ensuring the product's appearance, market acceptance, and brand reputation.

[0003] In the existing technology, silk fabrics are widely used in many fields due to their unique elegance, nobility, comfort and breathability. However, in actual production, if the silk fabrics are not treated uniformly during the pre-treatment processes such as scouring and bleaching before dyeing, the permeability of the silk fabrics will be inconsistent, which will affect the absorption of dyes and produce color differences. At this time, staff need to remove and classify fabrics with color differences. Traditionally, classification is mainly done by staff through visual inspection. Long-term work will cause visual fatigue of staff, which not only reduces the accuracy of judgment but also reduces work efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that if the silk fabric is not treated uniformly during the pre-treatment process of scouring, bleaching, etc. before dyeing, the permeability of the silk fabric will be inconsistent, which will affect the absorption of the dye and produce color difference. At this time, the staff needs to remove and classify the fabrics with color difference. Traditionally, the classification is mainly carried out by the staff by visual inspection. Due to long-term work, the staff will produce visual fatigue, which not only reduces the accuracy of judgment but also reduces work efficiency. A silk fabric color difference detection mechanism is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a silk fabric color difference detection mechanism, comprising a plurality of connecting columns, the tops of the plurality of connecting columns are fixedly connected with a detection and classification mechanism, the bottoms of the detection and classification mechanism are fixedly connected with a guiding mechanism, the detection and classification mechanism comprises a mounting plate and a controller, the top of the mounting plate is fixedly connected with a U-shaped plate, the top of the U-shaped plate is provided with a driving motor, the output end of the driving motor passes through the top of the U-shaped plate and extends to the bottom, the output end of the driving motor is provided with a rotating rod, the outer surface of the rotating rod is fixedly connected with a first gear, and the top of the mounting plate is fixedly connected to the top of the connecting column.

[0006] Preferably, the outer surface of the first gear is meshedly connected to the second gear, and the inner surface wall of the second gear is fixedly connected to a swing rod.

[0007] Preferably, two swing plates are fixedly connected to the bottom of the swing arm, and a color difference sensor is fixedly mounted on the bottom of the mounting plate.

[0008] Preferably, a conveyor is provided at the bottom of the plurality of connecting columns, and a supporting column is provided at the bottom of the conveyor near the four corners.

[0009] Preferably, the outer surface of the controller is fixedly mounted to the outer surface of the conveyor.

[0010] Preferably, the guiding mechanism includes two fixing columns, and the bottoms of the two fixing columns are fixedly connected to a connecting plate.

[0011] Preferably, the outer surfaces of the two connecting plates are fixedly connected to guide plates, and the tops of the two fixing columns are fixedly connected to the bottom of the mounting plate.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. In the utility model, through the coordinated use of the mounting plate, the U-shaped plate, the driving motor, the rotating rod, the first gear, the second gear, the swing rod, the swing plate, the color difference sensor and the controller, silk fabrics with color differences can be automatically separated from the production line, avoiding visual fatigue of the workers caused by long-term visual inspection, thereby not only improving the accuracy of classification, but also improving work efficiency.

[0014] 2. In the present invention, the guide plate can gather the fabric and guide it between the two connecting plates. The limit of the connecting plates ensures that the fabric can pass through the color difference detection area accurately in the predetermined direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a schematic diagram of a silk fabric color difference detection mechanism;

[0016] Figure 2 The utility model provides a schematic diagram of a detection and classification mechanism of a silk fabric color difference detection mechanism;

[0017] Figure 3 This is a schematic diagram of another part of a detection and classification mechanism for a color difference detection mechanism for silk fabrics proposed in the utility model;

[0018] Figure 4 The utility model provides a schematic diagram of a guiding mechanism of a silk fabric color difference detection mechanism.

[0019] Legend: 1. Connecting column; 2. Conveyor; 21. Support column; 3. Detection and classification mechanism; 301. Mounting plate; 302. U-shaped plate; 303. Driving motor; 304. Rotating rod; 305. First gear; 306. Second gear; 307. Swinging rod; 308. Swinging plate; 309. Color difference sensor; 310. Controller; 4. Guide mechanism; 401. Fixed column; 402. Connecting plate; 403. Guide plate. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1, as Figure 1-Figure 4 As shown, the utility model provides a silk fabric color difference detection mechanism, including multiple connecting columns 1, the tops of the multiple connecting columns 1 are fixedly connected with a detection and classification mechanism 3, the bottom of the detection and classification mechanism 3 is fixedly connected with a guide mechanism 4, the detection and classification mechanism 3 includes a mounting plate 301 and a controller 310, the top of the mounting plate 301 is fixedly connected with a U-shaped plate 302, the top of the U-shaped plate 302 is provided with a driving motor 303, the output end of the driving motor 303 passes through the top of the U-shaped plate 302 and extends to the bottom, the output end of the driving motor 303 is provided with a rotating rod 304, the rotating rod 304 The outer surface of the first gear 305 is fixedly connected, the top of the mounting plate 301 is fixedly connected to the top of the connecting column 1, the outer surface of the first gear 305 is meshed with the second gear 306, the inner wall of the second gear 306 is fixedly connected to the swing rod 307, the bottom of the swing rod 307 is fixedly connected to two swing plates 308, the bottom of the mounting plate 301 is fixedly installed with a color difference sensor 309, a plurality of connecting columns 1 are provided with a conveyor 2, the bottom of the conveyor 2 is provided with a support column 21 near the four corners, and the outer surface of the controller 310 is fixedly installed with the outer surface of the conveyor 2.

[0023] The effect achieved by the entire embodiment 1 is that, when in use, first, the silk fabric to be detected is placed on the conveyor 2, and the conveyor 2 is started to transport the fabric to the color difference sensor 309 at the bottom of the mounting plate 301. When the fabric is transported to the color difference sensor 309, the color difference sensor 309 will immediately perform high-precision color detection on the fabric. When color difference is found on the fabric, the color difference sensor 309 will immediately send a signal to the controller 310, and the controller 310 will start the driving motor 303 on the U-shaped plate 302, and use its output end to drive the rotating rod 304 to rotate. During the rotation of the rotating rod 304, it can drive the first gear 305 to rotate. During the rotation of the first gear 305, it can drive the second gear 306 to rotate through meshing connection. And because the diameter of the second gear 306 is smaller than that of the first gear 305, the first gear 306 is connected to the second gear 306. 05 During the rotation, the second gear 306 can rotate faster, and the rotation of the second gear 306 can drive the swing rod 307, so that the swing plate 308 swings, and the fabrics with color difference and the fabrics without color difference can be distinguished by the forward and reverse rotation of the motor. When the color difference sensor 309 detects color difference, the drive motor 303 will drive the swing plate 308 to guide the fabric to one side by forward rotation. On the contrary, when the color difference sensor 309 detects no color difference, it will drive the swing plate 308 to guide the fabric to the other side by reverse rotation to separate the fabrics. Under the action of the detection and classification mechanism 3, silk fabrics with color difference can be automatically distinguished from the production line, avoiding visual fatigue of the staff due to long-term visual inspection, thereby not only improving the accuracy of classification, but also improving work efficiency. The support column 21 is mainly used to support the conveyor 2.

[0024] Example 2, as Figure 1-Figure 4 As shown, the guiding mechanism 4 includes two fixed columns 401 , the bottoms of the two fixed columns 401 are fixedly connected to a connecting plate 402 , the outer surfaces of the two connecting plates 402 are fixedly connected to a guide plate 403 , and the tops of the two fixed columns 401 are fixedly connected to the bottom of the mounting plate 301 .

[0025] The effect achieved by the entire embodiment 2 is that, when in use, the silk fabric must first be placed steadily on the conveyor 2, and then the conveyor 2 is started, and the fabric slowly moves forward with the movement of the conveyor belt. During this process, under the action of the guide plate 403, the fabric can be gathered and guided between the two connecting plates 402. Through the limitation of the connecting plate 402, under the action of the guide mechanism 4, it is ensured that the fabric can pass through the color difference detection area accurately in the predetermined direction.

[0026] Working principle: When in use, the fabric must first be placed on the conveyor 2, and then the fabric will move forward with the movement of the conveyor belt. Under the action of the guide plate 403, the fabric can be gathered and guided between the two connecting plates 402, and then the connection plate 402 is limited to ensure that the fabric can enter the color difference detection area in a predetermined direction. When the fabric is transmitted to the color difference sensor 309, the color difference sensor 309 will immediately detect the color of the fabric. When color difference is found on the fabric, the color difference sensor 309 will immediately send a signal to the controller 310, and the controller 310 will start the drive motor 303 to drive the rotating rod 304 to rotate. During the rotation, the first gear 305 can be driven to rotate. During the rotation of the first gear 305, the second gear 306 can be driven to rotate through the meshing connection. As the second gear 306 rotates, the swing rod 307 can be driven, so that the swing plate 308 swings. The forward and reverse rotation of the motor can distinguish between fabrics with color difference and fabrics without color difference. When the color difference sensor 309 detects color difference, the drive motor 303 will drive the swing plate 308 to guide the fabric to one side by forward rotation. On the contrary, when the color difference sensor 309 detects no color difference, it will drive the swing plate 308 to guide the fabric to the other side by reverse rotation to distinguish the fabrics.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A silk fabric color difference detection mechanism, comprising a plurality of connecting columns (1), characterized in that: The tops of the plurality of connecting columns (1) are fixedly connected to a detection and classification mechanism (3), and the bottoms of the detection and classification mechanism (3) are fixedly connected to a guide mechanism (4); The detection and classification mechanism (3) comprises a mounting plate (301) and a controller (310); the top of the mounting plate (301) is fixedly connected to a U-shaped plate (302); the top of the U-shaped plate (302) is provided with a driving motor (303); the output end of the driving motor (303) passes through the top of the U-shaped plate (302) and extends downward; the output end of the driving motor (303) is provided with a rotating rod (304); the outer surface of the rotating rod (304) is fixedly connected to a first gear (305); the top of the mounting plate (301) is fixedly connected to the top of the connecting column (1); The outer surface of the first gear (305) is meshedly connected to the second gear (306), and the inner surface wall of the second gear (306) is fixedly connected to the swing rod (307); Two swing plates (308) are fixedly connected to the bottom of the swing rod (307), and a color difference sensor (309) is fixedly installed on the bottom of the mounting plate (301).

2. The silk fabric color difference detection mechanism according to claim 1, characterized in that: A conveyor (2) is provided at the bottom of the plurality of connecting columns (1), and a support column (21) is provided at the bottom of the conveyor (2) near the four corners.

3. The silk fabric color difference detection mechanism according to claim 2, characterized in that: The outer surface of the controller (310) is fixedly mounted to the outer surface of the conveyor (2).

4. The silk fabric color difference detection mechanism according to claim 3, characterized in that: The guiding mechanism (4) comprises two fixing columns (401), and the bottoms of the two fixing columns (401) are fixedly connected to a connecting plate (402).

5. The silk fabric color difference detection mechanism according to claim 4, characterized in that: The outer surfaces of the two connecting plates (402) are fixedly connected to the guide plates (403), and the tops of the two fixing columns (401) are fixedly connected to the bottom of the mounting plate (301).