Dirt removing device for air inlet control valve of air compressor

By designing an air compressor intake control valve dirt removal device with a water spray component and a limit component, the problem of sewage splashing is solved, the cleaning process is kept clean and the operation is simple, and it is suitable for cleaning intake control valves of different specifications.

CN223352368UActive Publication Date: 2025-09-19DAFENG TIANER MACHINERY
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Patent Information

Application Number
CN202422595093.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-19
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the prior art, sewage splashes from the air compressor intake control valve during cleaning, resulting in an unclean working environment and increasing cleaning difficulty.

Method used

A dirt removal device for the air compressor intake control valve is designed, which includes a water spray component and a limit component. The water spray component is used to clean the air inlet, and the limit component prevents sewage from splashing. Combined with the positioning mechanism, the positioning and cleaning of intake control valves of different specifications can be achieved.

Benefits of technology

It avoids sewage splashing during the cleaning process, keeps the working environment clean and tidy, simplifies the cleaning operation, and adapts to the cleaning needs of intake control valves of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dirt cleaning, and discloses an air compressor air inlet control valve dirt cleaning device which comprises a bottom plate and an air inlet control valve, universal wheels are fixedly installed at the bottom of the bottom plate, a cleaning box is fixedly installed at the top of the bottom plate, a water inlet is fixedly installed at the top of the cleaning box, and a water outlet is fixedly installed at the bottom of the cleaning box. And a drain outlet is fixedly formed in the front face of the cleaning box, a cleaning mechanism is arranged in the cleaning box, and a positioning mechanism is arranged outside the cleaning box. An air inlet of the air inlet control valve is conveniently cleaned by starting the water pump, after the air inlet control valve is cleaned, an inserting rod is conveniently away from the water pump by moving a shifting block, limiting on a rotating column is relieved, the water pump is started again, the rotating column is conveniently rotated along with flowing of water under the cooperation of paddles, and under the cooperation of a transmission belt, the air inlet of the air inlet control valve is conveniently cleaned. And the connecting pipe and the spray head can rotate conveniently, so that the inner wall of the cleaning box can be cleaned conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of dirt cleaning, in particular to a dirt cleaning device for an air intake control valve of an air compressor. Background Art

[0002] The compressor intake control valve is the breathing port of the air compressor. After the air enters the intake valve, it goes to the compressor head and is compressed to produce compressed gas. The intake control valve can control the loading and unloading of the air compressor and the functions such as the size of the air pressure and flow. It is the main component of the air compressor intake control system. After the intake control valve has been working for a long time, in order to ensure the normal use of the intake control valve, the dirt attached to the intake control valve needs to be cleaned.

[0003] In the prior art, workers usually hold a nozzle and spray water toward the air inlet of the air intake control valve to clean the dirt in the air intake. However, in actual use, the spraying of water will cause sewage to splash, which makes it impossible to ensure the cleanliness of the working environment. The sewage will also splash onto the workers, increasing the difficulty of cleaning. Therefore, it is necessary to improve an air compressor air intake control valve dirt removal device to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a dirt cleaning device for an air compressor intake control valve to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a dirt cleaning device for an air compressor intake control valve, comprising a base plate and an intake control valve, a universal wheel fixedly mounted on the bottom of the base plate, a cleaning box fixedly mounted on the top of the base plate, a water inlet fixedly mounted on the top of the cleaning box, a sewage outlet fixedly mounted on the front of the cleaning box, a cleaning mechanism provided inside the cleaning box, and a positioning mechanism provided outside the cleaning box.

[0006] The cleaning mechanism includes a water spray component and a limiting component. The water spray component is arranged inside the cleaning box, and the limiting component is arranged at the right end of the cleaning box.

[0007] Preferably, the water spray assembly includes a water pump, which is fixedly installed on the left end of the cleaning box, and a water inlet pipe is fixedly installed on the left end of the water pump, and the water inlet pipe is fixedly installed on the cleaning box, and the left end of the water pump is fixedly installed on the water supply pipe, and a connecting pipe is rotatably installed inside the cleaning box, and a nozzle is provided on the outside of the connecting pipe, and a rotary joint is provided on the left end of the connecting pipe, and the water supply pipe and the rotary joint are fixedly installed, and a transmission belt is installed on the outside of the connecting pipe through a pulley, and a rotating column is rotatably installed inside the cleaning box, and the left end of the rotating column is installed through a pulley and a transmission belt, a paddle is fixedly installed on the outside of the rotating column, and a rotary wheel is fixedly installed on the right end of the rotating column, and a partition is fixedly installed on the inner wall of the cleaning box to facilitate cleaning the air inlet of the intake control valve.

[0008] Preferably, the limiting assembly includes a connecting shell, which is fixedly mounted on the right end of the cleaning box, a slide is slidably mounted on the inner wall of the connecting shell, an insertion rod is fixedly mounted on the front of the slide, the insertion rod is slidably mounted on the connecting shell, a sliding column is fixedly mounted on the back of the slide, the sliding column is slidably mounted on the connecting shell, a shift block is fixedly mounted on the end of the sliding column away from the slide, and a spring is fixedly mounted between the back of the slide and the connecting shell to facilitate the limiting work of the rotating column.

[0009] Preferably, a groove is provided inside the rotating wheel at a position corresponding to the insertion rod, and the insertion rod is inserted into the groove to facilitate the limiting work of the rotating wheel.

[0010] Preferably, the positioning mechanism includes a positioning frame, which is fixedly mounted on the outside of the cleaning box, a baffle is slidably mounted on the inner wall of the positioning frame, a positioning tube is fixedly mounted on the front of the baffle, the air intake control valve is slidably mounted on the inner wall of the positioning tube, a sealing ring is provided on the back of the baffle, a threaded column is rotatably mounted on the outside of the cleaning box, and an L-shaped pressure plate is mounted on the external thread of the threaded column, which facilitates the positioning of the air intake control valve and facilitates the shielding of sewage.

[0011] Preferably, a through slot is provided inside the positioning frame at a position corresponding to the L-shaped pressing plate, and the L-shaped pressing plate is slidably installed in the through slot to facilitate the movement of the L-shaped pressing plate.

[0012] Compared with the prior art, the present invention provides a dirt removal device for the air compressor intake control valve, which has the following beneficial effects:

[0013] 1. The air compressor intake control valve dirt removal device, through the provided cleaning mechanism, during use, by starting the water pump, with the cooperation of the water inlet pipe and the water supply pipe, water is easily sent into the interior of the connecting pipe, with the cooperation of the nozzle, the air inlet of the intake control valve is easily cleaned, thereby removing the dirt. After the intake control valve is cleaned, the dial block is moved to facilitate the insertion rod to move away from the water pump, thereby releasing the limit on the rotating column, and the water pump is started again. With the flow of water, the rotating column is easy to rotate with the cooperation of the blades, and the connecting pipe and the nozzle are easy to rotate with the cooperation of the transmission belt, thereby facilitating the cleaning of the inner wall of the cleaning box to prevent stains from adhering to the inner wall of the cleaning box.

[0014] 2. The air compressor intake control valve dirt cleaning device has a positioning mechanism. During use, the positioning tube is used to facilitate positioning of the intake control valve. With the cooperation of the baffle, sewage is blocked to prevent it from splashing onto the workers. By rotating the threaded column, the L-shaped pressure plate is moved away from the baffle, making it easy to disassemble the baffle and replace baffles of different specifications according to the size of the intake control valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0016] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0017] Figure 2 This is a side structural diagram of the utility model;

[0018] Figure 3 This is a schematic diagram of the position relationship of the water pump of the utility model;

[0019] Figure 4 This is a schematic diagram of the position relationship of the blades of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the limit assembly of the utility model;

[0021] Figure 6 This is a schematic diagram of the positioning mechanism structure of the utility model;

[0022] Figure 7 This is a schematic diagram of the position relationship of the sealing ring of the utility model.

[0023] In the figure: 1. bottom plate; 2. air intake control valve; 3. universal wheel; 4. cleaning box; 5. water inlet; 6. sewage outlet; 7. cleaning mechanism; 71. water spray assembly; 711. water pump; 712. water inlet pipe; 713. water supply pipe; 714. connecting pipe; 715. nozzle; 716. rotary joint; 717. transmission belt; 718. rotating column; 719. paddle; 7110. rotating wheel; 7111. partition; 72. limiting assembly; 721. connecting shell; 722. slide plate; 723. plug rod; 724. sliding column; 725. shift block; 726. spring; 8. positioning mechanism; 801. positioning frame; 802. baffle; 803. positioning tube; 804. sealing ring; 805. threaded column; 806. L-shaped pressure plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] Example 1:

[0027] See also Figure 1-5 The utility model provides a technical solution: a dirt cleaning device for an air compressor intake control valve, comprising a base plate 1 and an intake control valve 2, a universal wheel 3 fixedly mounted on the bottom of the base plate 1, a cleaning box 4 fixedly mounted on the top of the base plate 1, a water inlet 5 fixedly mounted on the top of the cleaning box 4, a sewage outlet 6 fixedly mounted on the front of the cleaning box 4, a cleaning mechanism 7 arranged inside the cleaning box 4, and a positioning mechanism 8 arranged outside the cleaning box 4.

[0028] The cleaning mechanism 7 includes a water spray assembly 71 and a position limiting assembly 72 . The water spray assembly 71 is arranged inside the cleaning box 4 , and the position limiting assembly 72 is arranged at the right end of the cleaning box 4 .

[0029] Furthermore, the water spray assembly 71 includes a water pump 711, which is fixedly mounted on the left end of the cleaning box 4. A water inlet pipe 712 is fixedly mounted on the left end of the water pump 711. The water inlet pipe 712 is fixedly mounted on the cleaning box 4. A water supply pipe 713 is fixedly mounted on the left end of the water pump 711. A connecting pipe 714 is rotatably mounted inside the cleaning box 4. A nozzle 715 is provided on the outside of the connecting pipe 714. A rotary joint 716 is provided on the left end of the connecting pipe 714. The water supply pipe 713 is connected to the rotary joint 716. The adapter 716 is fixedly installed, and a transmission belt 717 is installed on the outside of the connecting pipe 714 through a pulley. A rotating column 718 is rotatably installed inside the cleaning box 4. The left end of the rotating column 718 is driven by the pulley and the transmission belt 717. A paddle 719 is fixedly installed on the outside of the rotating column 718, and a wheel 7110 is fixedly installed on the right end of the rotating column 718. A partition 7111 is fixedly installed on the inner wall of the cleaning box 4 to facilitate cleaning of the air inlet of the intake control valve 2.

[0030] Furthermore, the limiting assembly 72 includes a connecting shell 721, which is fixedly mounted on the right end of the cleaning box 4, and a slide 722 is slidably mounted on the inner wall of the connecting shell 721, and an insertion rod 723 is fixedly mounted on the front of the slide 722, and the insertion rod 723 is slidably mounted with the connecting shell 721, and a sliding column 724 is fixedly mounted on the back of the slide 722, and the sliding column 724 is slidably mounted with the connecting shell 721, and a shift block 725 is fixedly mounted on the end of the sliding column 724 away from the slide 722, and a spring 726 is fixedly mounted between the back of the slide 722 and the connecting shell 721 to facilitate the limiting work of the rotating column 718.

[0031] Furthermore, a groove is provided inside the rotating wheel 7110 at a position corresponding to the insertion rod 723, and the insertion rod 723 is inserted into the groove, so as to facilitate the limiting work of the rotating wheel 7110.

[0032] Example 2:

[0033] See also Figure 6-7 , and combined with Example 1, it is further obtained that the positioning mechanism 8 includes a positioning frame 801, the positioning frame 801 is fixedly installed on the outside of the cleaning box 4, a baffle 802 is slidably installed on the inner wall of the positioning frame 801, a positioning tube 803 is fixedly installed on the front of the baffle 802, the air intake control valve 2 is slidably installed on the inner wall of the positioning tube 803, a sealing ring 804 is provided on the back of the baffle 802, and a threaded column 805 is rotatably installed on the outside of the cleaning box 4, and an L-shaped pressure plate 806 is installed on the external thread of the threaded column 805, which is convenient for positioning the air intake control valve 2 and convenient for shielding sewage.

[0034] Furthermore, a through slot is provided inside the positioning frame 801 at a position corresponding to the L-shaped pressing plate 806 , and the L-shaped pressing plate 806 is slidably installed in the through slot, so as to facilitate the movement of the L-shaped pressing plate 806 .

[0035] In actual operation, when this device is used, the base plate 1 is moved to a suitable area through the universal wheel 3, and the baffle 802 is replaced according to the size of the air intake control valve 2. The baffle 802 is slidably installed on the inner wall of the positioning frame 801, and the threaded column 805 is selected to move the L-shaped pressure plate 806 toward the baffle 802, so that the sealing ring 804 is tightly fitted with the cleaning box 4, completing the limiting work of the baffle 802, and the air inlet of the air intake control valve 2 is slidably installed on the inner wall of the positioning tube 803 to complete the positioning work of the air intake control valve 2. By starting the water pump 711, with the cooperation of the water inlet pipe 712 and the water supply pipe 713, water is easily delivered to the interior of the connecting pipe 714, and the nozzle 71 is opened. 5, it is convenient to clean the air inlet of the intake control valve 2, thereby removing dirt. After the intake control valve 2 is cleaned, by moving the dial block 725, the slide plate 722 squeezes the spring 726, so that the insertion rod 723 is away from the rotary wheel 7110, thereby releasing the limit on the rotating column 718, and starting the water pump 711 again. With the flow of water, the rotating column 718 is rotated with the cooperation of the blade 719, and the connecting pipe 714 and the nozzle 715 are rotated with the cooperation of the transmission belt 717, so that the inner wall of the cleaning box 4 is cleaned, and stains are prevented from adhering to the inner wall of the cleaning box 4. The intake control valve 2 is moved away from the positioning pipe 803, and the cleaning of the intake control valve 2 is completed.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A dirt removal device for an air compressor intake control valve, comprising a base plate (1) and an intake control valve (2), characterized in that: A universal wheel (3) is fixedly mounted on the bottom of the base plate (1), a cleaning box (4) is fixedly mounted on the top of the base plate (1), a water inlet (5) is fixedly mounted on the top of the cleaning box (4), a sewage outlet (6) is fixedly mounted on the front of the cleaning box (4), a cleaning mechanism (7) is provided inside the cleaning box (4), and a positioning mechanism (8) is provided outside the cleaning box (4); The cleaning mechanism (7) comprises a water spray assembly (71) and a position limiting assembly (72); the water spray assembly (71) is arranged inside the cleaning box (4); and the position limiting assembly (72) is arranged at the right end of the cleaning box (4).

2. The device for cleaning dirt from an air compressor intake control valve according to claim 1, characterized in that: The water spray assembly (71) comprises a water pump (711), the water pump (711) being fixedly mounted on the left end of the cleaning box (4), a water inlet pipe (712) being fixedly mounted on the left end of the water pump (711), the water inlet pipe (712) being fixedly mounted on the cleaning box (4), a water supply pipe (713) being fixedly mounted on the left end of the water pump (711), a connecting pipe (714) being rotatably mounted inside the cleaning box (4), a nozzle (715) being disposed on the outside of the connecting pipe (714), and a rotary joint (716) being disposed on the left end of the connecting pipe (714). ), the water supply pipe (713) is fixedly installed with the rotary joint (716), the outside of the connecting pipe (714) is installed with a transmission belt (717) through a pulley, the inside of the cleaning box (4) is rotatably installed with a rotating column (718), the left end of the rotating column (718) is installed through a pulley and a transmission belt (717), the outside of the rotating column (718) is fixedly installed with a paddle (719), the right end of the rotating column (718) is fixedly installed with a rotating wheel (7110), and a partition (7111) is fixedly installed on the inner wall of the cleaning box (4).

3. The device for cleaning dirt from an air compressor intake control valve according to claim 2, characterized in that: The limiting assembly (72) includes a connecting shell (721), the connecting shell (721) is fixedly mounted on the right end of the cleaning box (4), a slide plate (722) is slidably mounted on the inner wall of the connecting shell (721), a plug rod (723) is fixedly mounted on the front of the slide plate (722), the plug rod (723) is slidably mounted with the connecting shell (721), a sliding column (724) is fixedly mounted on the back of the slide plate (722), the sliding column (724) is slidably mounted with the connecting shell (721), a shift block (725) is fixedly mounted on the end of the sliding column (724) away from the slide plate (722), and a spring (726) is fixedly mounted between the back of the slide plate (722) and the connecting shell (721).

4. The device for cleaning dirt from an air compressor intake control valve according to claim 3, characterized in that: A groove is provided inside the rotating wheel (7110) at a position corresponding to the insertion rod (723), and the insertion rod (723) is inserted into the groove.

5. The device for cleaning dirt from an air compressor intake control valve according to claim 3, characterized in that: The positioning mechanism (8) comprises a positioning frame (801), the positioning frame (801) is fixedly mounted on the outside of the cleaning box (4), a baffle (802) is slidably mounted on the inner wall of the positioning frame (801), a positioning tube (803) is fixedly mounted on the front of the baffle (802), the intake control valve (2) is slidably mounted on the inner wall of the positioning tube (803), a sealing ring (804) is provided on the back of the baffle (802), a threaded column (805) is rotatably mounted on the outside of the cleaning box (4), and an L-shaped pressure plate (806) is threadedly mounted on the outside of the threaded column (805).

6. The device for cleaning dirt from an air compressor intake control valve according to claim 5, characterized in that: A through slot is provided inside the positioning frame (801) at a position corresponding to the L-shaped pressing plate (806), and the L-shaped pressing plate (806) is slidably installed in the through slot.