Pay-off reel brake device of magnesium alloy wire drawing machine

The bidirectional screw and brake pad combination structure and water cooling system solve the problems of poor braking effect and easy damage of brake pads in magnesium alloy wire drawing machines, achieve rapid braking and extend the life of brake pads, and improve the practicality and reliability of the device.

CN223352581UActive Publication Date: 2025-09-19SHANGHAI BAIYUE MEDICAL TECH CO LTD
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Patent Information

Application Number
CN202422520714.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-19
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The braking effect of the existing magnesium alloy wire drawing machine's brake device is poor, and the brake pads are easily damaged at high temperatures, which affects the practicality and service life of the device.

Method used

It adopts a bidirectional screw and brake pad combination structure. The motor controls the movement of the sleeve and circular plate to clamp the rotating rod, and the gas-driven gear engages to fix the reel to achieve rapid braking. At the same time, the water cooling system is used to cool the brake pad to prevent damage from high temperature.

Benefits of technology

The braking effect is improved, the reel is prevented from continuing to rotate, the service life of the brake pad is extended, and the practicality and reliability of the device are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wire drawing machine pay-off reels, and provides a magnesium alloy wire drawing machine pay-off reel brake device which comprises a support. When the wire drawing machine is used for paying off magnesium alloy, the magnesium alloy is paid off through the rotating winding drums, an external power switch of the bidirectional motor is turned on during braking, an output shaft of the bidirectional motor drives the bidirectional lead screw to rotate in the forward direction, and then the magnesium alloy is paid off through the rotating winding drums. Two sleeves and two circular plates move oppositely, two brake pads clamp the outer surface of a rotating rod, the rotating speed of the rotating rod is reduced, the rotating speed of a winding drum is further reduced, the two circular plates move oppositely, a first gear and a second gear are meshed together, the position of the second gear is fixed, the position of the winding drum is further fixed, and braking operation on the winding drum is completed. When the brake device is used for braking the winding drum, the brake effect is good, the winding drum is prevented from continuously rotating, and the practicability of the device is improved.
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Description

Technical Field

[0001] The present application relates to the field of wire drawing machine pay-off coils, and in particular to a brake device for a wire drawing machine pay-off coil. Background Art

[0002] Magnesium alloy wire drawing machine is a kind of equipment specially used for processing magnesium alloy. Through continuous stretching, magnesium alloy is made into thin wire or wire material to enhance its mechanical properties.

[0003] When using a magnesium alloy wire drawing machine, the magnesium alloy is unwound through a reel. When the wire drawing machine stops working, the rotation of the reel is stopped by a brake device. When some existing brake devices are in use, the brake pad is pressed onto the rotating reel. The braking effect of this type is relatively poor. When the brake pad contacts the reel, the reel has to rotate for a while before it stops, which reduces the practicality of the device. In addition, when the brake pad contacts the reel, the brake pad will generate high temperature. If the brake pad is not cooled, the brake pad may be damaged due to the high temperature, which reduces the service life of the brake pad. Utility Model Content

[0004] The present application provides a brake device for a wire drawing machine pay-off reel. When the brake device is used to brake the reel, the braking effect is relatively good, preventing the reel from continuing to rotate, thereby improving the practicality of the device. When the brake device is used, the brake pad is cooled to prevent the brake pad from being damaged due to high temperature, thereby increasing the service life of the brake pad.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solution: a magnesium alloy wire drawing oil cooling device comprising:

[0006] Bracket;

[0007] The reel is arranged on both sides of the bracket, and a rotating rod is fixedly arranged at one end of the reel, and the rotating rod is driven to rotate when the reel rotates;

[0008] A bidirectional screw is arranged on both sides of the inner wall of the bracket through bearings, and the outer surface of the bidirectional screw is threaded with two sleeves, and the outer surface of the bidirectional screw has two threads with different rotation directions, and the two sleeves are connected to the two threads with different rotation directions on the outer surface of the bidirectional screw;

[0009] Two L-shaped rods are fixedly mounted on the outer surfaces of the two sleeves, and brake pads are fixedly mounted on opposite ends of the two L-shaped rods. The two sleeves drive the two brake pads to move toward each other through the two L-shaped rods, further causing the two brake pads to clamp the outer surface of the rotating rod, thereby reducing the rotation speed of the rotating rod and further reducing the rotation speed of the reel.

[0010] The cylinder is fixedly arranged on one side of the bracket, and an air guide tube is arranged on the outer surface of the cylinder.

[0011] As a further improvement scheme of the present application: a hollow cylinder is fixedly provided at one end of the air guide tube, a slide is movably embedded in the inner wall of the hollow cylinder, a return spring is fixedly provided on one side of the slide, one side of the return spring is fixedly provided on the inner wall of one side of the hollow cylinder, two sleeves are slidably provided on one side of the inner wall of the bracket, the gas inside the cylinder, the gas comes to the inside of the hollow cylinder through the air guide tube, the slide can slide on the inner wall of the hollow cylinder, the return spring has elastic force, when the slide is not squeezed by the gas, the elastic force of the return spring pulls the slide back to its original position, and further resets the first gear through the cross bar.

[0012] As a further improvement scheme of the present application: a cross bar is fixedly provided on one side of the skateboard, a first gear is fixedly provided on one end of the cross bar, a second gear is fixedly sleeved on the outer surface of the rotating rod, a bidirectional motor is installed on one side of the bracket, the output shaft of the bidirectional motor is connected to one side of the bidirectional screw rod, the first gear and the second gear can be meshed with each other, when the skateboard moves to the top end, the first gear and the second gear are meshed together to fix the position of the second gear, and the position of the reel is further fixed by the rotating rod to prevent the reel from continuing to rotate, turn on the external power switch of the bidirectional motor, the output shaft of the bidirectional motor can rotate forward and reverse, and the output shaft of the bidirectional motor drives the bidirectional screw rod to rotate.

[0013] As a further improvement of the present application: a water tank is fixedly provided on one side of the bracket, a first connecting pipe is installed on one side of the water tank, and cooling water is inside the water tank.

[0014] As a further improvement scheme of the present application: a delivery pump is installed at one end of the first connecting pipe, and a second connecting pipe is installed at the output end of the delivery pump. The external power switch of the delivery pump is turned on, and suction is generated at the input end of the delivery pump, and the water inside the water tank is discharged into the interior of the second connecting pipe through the first connecting pipe.

[0015] As a further improvement scheme of the present application: a drain pipe is installed at one end of the second connecting pipe, and a plurality of water outlet holes are opened on the outer surface of the drain pipe. The internal cooling water discharged into the second connecting pipe is further discharged into the interior of the drain pipe, and is sprayed onto the two brake pads through the multiple water outlet holes on the drain pipe to cool the brake pads.

[0016] As a further improvement of the present application: two guide plates are fixedly provided on both sides of the inner wall of the bracket, and the two guide plates are obliquely provided on the inner wall of the inner side of the bracket, and the cooled water flows into the interior of the water tank through the two guide plates.

[0017] As a further improvement scheme of the present application: the outer surface thread sleeve of the bidirectional screw is provided with two circular plates, and the two circular plates are movably embedded in the inner wall of the cylinder. The two circular plates are connected to the two different rotation direction thread lines on the outer surface of the bidirectional screw. The two circular plates can slide on the inner wall of the cylinder, and the two circular plates move towards each other to squeeze the gas inside the cylinder.

[0018] Compared with the prior art, the advantages and positive effects of this application are:

[0019] 1. In the present application, when a wire drawing machine is used to pay out magnesium alloy, the magnesium alloy is paid out through a rotating reel, and the external power switch of the bidirectional motor is turned on when braking. The output shaft of the bidirectional motor can rotate forward and reverse, and the output shaft of the bidirectional motor is controlled to rotate forward. The two sleeves can slide on one side of the inner wall of the bracket, and the two circular plates can slide on the inner wall of the cylinder, and then when the bidirectional screw rod rotates, the two sleeves and the two circular plates do not rotate together with the bidirectional screw rod, further making the two sleeves and the two circular plates move in opposite or opposite directions on the outer surface of the bidirectional screw rod. At this time, the output shaft of the bidirectional motor drives the bidirectional screw rod to rotate forward, further making the two sleeves and the two circular plates move in opposite directions, and the two sleeves drive the two brakes through the two L-shaped rods. The plates move toward each other, further causing the two brake plates to clamp the outer surface of the rotating rod, reducing the rotation speed of the rotating rod, and further reducing the rotation speed of the reel. The two circular plates move toward each other, squeezing the gas inside the cylinder, and the gas reaches the interior of the hollow cylinder through the air duct. The slide plate can slide on the inner wall of the hollow cylinder. At this time, the slide plate is pushed by the gas and drives the first gear to move through the cross bar. The first gear and the second gear can engage with each other. When the slide plate moves to the top, the first gear and the second gear engage together to fix the position of the second gear, further fixing the position of the reel, completing the braking operation on the reel. Therefore, when using the brake device to brake the reel, the braking effect is better, preventing the reel from continuing to rotate, and improving the practicality of the device.

[0020] 2. In the present application, when the brake device is started, there is cooling water inside the water tank, and the external power switch of the delivery pump is turned on, so that suction is generated at the input end of the delivery pump, and the water inside the water tank is discharged into the inside of the second connecting pipe through the first connecting pipe, and further discharged into the inside of the drain pipe, and sprayed onto the two brake pads through multiple water outlet holes on the drain pipe to cool the brake pads. The cooled water flows into the inside of the water tank through two guide plates and is reused, so that the two brake pads are cooled when the brake device is used, preventing the two brake pads from being damaged due to high temperature and increasing the service life of the two brake pads. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a side view of the three-dimensional structure of a wire drawing machine pay-off reel brake device proposed in this application.

[0022] Figure 2 This is a schematic diagram of the front three-dimensional structure of a wire reel brake device for a magnesium alloy wire drawing machine proposed in this application.

[0023] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of a bracket in a wire reel brake device of a magnesium alloy wire drawing machine proposed in this application.

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of a wire reel brake device for a magnesium alloy wire drawing machine proposed in this application, excluding the bracket.

[0025] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of a hollow cylinder in a wire reel brake device of a magnesium alloy wire drawing machine proposed in this application.

[0026] Figure 6 For this application Figure 3 Enlarged view of point A in the middle.

[0027] Legend: 1. Bracket; 2. Reel; 201. Rotating rod; 202. Bidirectional screw rod; 203. Sleeve; 204. L-shaped rod; 205. Brake pad; 206. Cylinder; 207. Round plate; 208. Air guide tube; 209. Hollow cylinder; 210. Slide plate; 211. Return spring; 212. Cross bar; 213. First gear; 214. Second gear; 215. Bidirectional motor; 3. Water tank; 301. Guide plate; 302. First connecting pipe; 303. Delivery pump; 304. Second connecting pipe; 305. Drain pipe. DETAILED DESCRIPTION

[0028] In order to more clearly understand the above-mentioned objects, features and advantages of the present application, the present application is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways than those described herein. Therefore, the present application is not limited to the specific embodiments disclosed in the following specification.

[0030] Example 1, as Figures 1 to 6 As shown, the present application provides a wire reel brake device for a magnesium alloy wire drawing machine, the device comprising:

[0031] Bracket 1;

[0032] The reel 2 is arranged on both sides of the bracket 1, and a rotating rod 201 is fixedly provided at one end of the reel 2. When the reel 2 rotates, the rotating rod 201 is driven to rotate;

[0033] The bidirectional screw rod 202 is provided on both sides of the inner wall of the bracket 1 through bearings, and the outer surface of the bidirectional screw rod 202 is provided with two sleeves 203, and the outer surface of the bidirectional screw rod 202 has two threads with different rotation directions. The two sleeves 203 and the two threads with different rotation directions on the outer surface of the bidirectional screw rod 202 are connected together;

[0034] Two L-shaped rods 204 are fixedly mounted on the outer surfaces of the two sleeves 203, and brake pads 205 are fixedly mounted on opposite ends of the two L-shaped rods 204. The two sleeves 203 drive the two brake pads 205 to move toward each other through the two L-shaped rods 204, further causing the two brake pads 205 to clamp the outer surface of the rotating rod 201, thereby reducing the rotation speed of the rotating rod 201 and further reducing the rotation speed of the reel 2;

[0035] The cylinder 206 is fixedly mounted on one side of the bracket 1 , and an air guide tube 208 is disposed on the outer surface of the cylinder 206 .

[0036] like Figures 1 to 6 As shown, a hollow cylinder 209 is fixedly provided at one end of the air guide tube 208, and a slide plate 210 is movably embedded in the inner wall of the hollow cylinder 209. A return spring 211 is fixedly provided on one side of the slide plate 210, and one side of the return spring 211 is fixedly provided on the inner wall of one side of the hollow cylinder 209. The two sleeves 203 are slidably provided on one side of the inner wall of the bracket 1. The gas inside the cylinder 206 comes to the inside of the hollow cylinder 209 through the air guide tube 208. The slide plate 210 can slide on the inner wall of the hollow cylinder 209. The return spring 211 has elastic force. When the slide plate 210 is not squeezed by the gas, the elastic force of the return spring 211 pulls the slide plate 210 to return to its original position, and further resets the first gear 213 through the cross bar 212.

[0037] like Figures 1 to 6 As shown, a cross bar 212 is fixedly provided on one side of the skateboard 210, and a first gear 213 is fixedly provided on one end of the cross bar 212. A second gear 214 is fixedly provided on the outer surface of the rotating rod 201. A bidirectional motor 215 is installed on one side of the bracket 1. The output shaft of the bidirectional motor 215 is connected to one side of the bidirectional screw rod 202. The first gear 213 and the second gear 214 can engage with each other. When the skateboard 210 moves to the top, the first gear 213 and the second gear 214 engage together to fix the position of the second gear 214, and further fix the position of the reel 2 through the rotating rod 201 to prevent the reel 2 from continuing to rotate. Turn on the external power switch of the bidirectional motor 215, and the output shaft of the bidirectional motor 215 can rotate forward and reverse. The output shaft of the bidirectional motor 215 drives the bidirectional screw rod 202 to rotate.

[0038] like Figures 1 to 6As shown, a water tank 3 is fixedly provided on one side of the bracket 1 , a first connecting pipe 302 is installed on one side of the water tank 3 , and cooling water is inside the water tank 3 .

[0039] like Figures 1 to 6 As shown, a delivery pump 303 is installed at one end of the first connecting pipe 302, and a second connecting pipe 304 is installed at the output end of the delivery pump 303. When the external power switch of the delivery pump 303 is turned on, suction is generated at the input end of the delivery pump 303, and the water inside the water tank 3 is discharged into the interior of the second connecting pipe 304 through the first connecting pipe 302.

[0040] like Figures 1 to 6 As shown, a drain pipe 305 is installed at one end of the second connecting pipe 304, and a plurality of water outlet holes are opened on the outer surface of the drain pipe 305. The internal cooling water discharged into the second connecting pipe 304 is further discharged into the drain pipe 305, and is sprayed onto the two brake pads 205 through the plurality of water outlet holes on the drain pipe 305 to cool the brake pads 205.

[0041] like Figures 1 to 6 As shown, two guide plates 301 are fixedly provided on both sides of the inner wall of the bracket 1 . The two guide plates 301 are tiltedly provided on the inner wall of the inner side of the bracket 1 . The cooled water flows into the interior of the water tank 3 through the two guide plates 301 .

[0042] like Figures 1 to 6 As shown, the outer surface of the bidirectional screw 202 is threadedly sleeved with two circular plates 207, and the two circular plates 207 are movably embedded in the inner wall of the cylinder 206. The two circular plates 207 are connected to two different rotation direction thread lines on the outer surface of the bidirectional screw 202. The two circular plates 207 can slide on the inner wall of the cylinder 206, and the two circular plates 207 move in opposite directions to squeeze the gas inside the cylinder 206.

[0043] Working principle: When using the wire drawing machine to pay off the magnesium alloy, the magnesium alloy is paid off through the rotating reel 2. When braking, the external power switch of the bidirectional motor 215 is turned on, and the output shaft of the bidirectional motor 215 can rotate forward and reverse. The output shaft of the bidirectional motor 215 is controlled to rotate forward. The two sleeves 203 can slide on one side of the inner wall of the bracket 1, and the two circular plates 207 can slide on the inner wall of the cylinder 206. Then, when the bidirectional screw rod 202 rotates, the two sleeves 203 and the two circular plates 207 do not rotate together with the bidirectional screw rod 202, further making the two sleeves 203 and the two circular plates 207 outside the bidirectional screw rod 202. The surfaces move in opposite or opposite directions. At this time, the output shaft of the bidirectional motor 215 drives the bidirectional screw rod 202 to rotate forward, further causing the two sleeves 203 and the two circular plates 207 to move in opposite directions. The two sleeves 203 drive the two brake pads 205 to move in opposite directions through the two L-shaped rods 204, further causing the two brake pads 205 to clamp the outer surface of the rotating rod 201, reducing the rotation speed of the rotating rod 201, and further reducing the rotation speed of the reel 2. The two circular plates 207 move in opposite directions, squeezing the gas inside the cylinder 206. The gas enters the interior of the hollow cylinder 209 through the air guide pipe 208, and the slide plate 210 can be in the hollow cylinder 209. The slide plate 210 is pushed by the gas and drives the first gear 213 to move through the cross bar 212. The first gear 213 and the second gear 214 can mesh with each other. When the slide plate 210 moves to the top, the first gear 213 and the second gear 214 mesh together to fix the position of the second gear 214, further fixing the position of the reel 2, completing the braking operation of the reel 2. When the brake device is used to brake the reel 2, the braking effect is better, preventing the reel 2 from continuing to rotate, and improving the practicality of the device. When the brake device is started, there is cooling water inside the water tank 3, and the delivery pump 30 is turned on. 3, and the external power switch of the delivery pump 303 generates suction at the input end, and the water in the water tank 3 is discharged into the second connecting pipe 304 through the first connecting pipe 302, and further discharged into the drain pipe 305. The water is sprayed onto the two brake pads 205 through multiple water outlet holes on the drain pipe 305 to cool the brake pads 205. The cooled water flows into the interior of the water tank 3 through the two guide plates 301 and is reused. Therefore, when the brake device is used, the two brake pads 205 are cooled, thereby preventing the two brake pads 205 from being damaged due to high temperature and increasing the service life of the two brake pads 205.

[0044] The above are only preferred embodiments of the application and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment based on the technical essence of the present invention that does not deviate from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.

Claims

1. A wire reel brake device for a magnesium alloy wire drawing machine, characterized in that: The device includes: Bracket (1); A reel (2) is arranged on both sides of the bracket (1), and a rotating rod (201) is fixedly arranged at one end of the reel (2); A bidirectional screw rod (202) is arranged on both sides of the inner wall of the bracket (1) through bearings, and two sleeves (203) are threadedly sleeved on the outer surface of the bidirectional screw rod (202); Two L-shaped rods (204) are respectively fixedly arranged on the outer surfaces of the two sleeves (203), and brake pads (205) are fixedly arranged on opposite ends of the two L-shaped rods (204); The cylinder (206) is fixedly arranged on one side of the bracket (1), and an air guide tube (208) is arranged on the outer surface of the cylinder (206).

2. The pay-off reel brake device for a magnesium alloy wire drawing machine according to claim 1, characterized in that: A hollow cylinder (209) is fixedly provided at one end of the air guide tube (208), a slide plate (210) is movably embedded in the inner wall of the hollow cylinder (209), a return spring (211) is fixedly provided on one side of the slide plate (210), and one side of the return spring (211) is fixedly provided on the inner wall of one side of the hollow cylinder (209), and two sleeves (203) are slidably provided on one side of the inner wall of the bracket (1).

3. The pay-off reel brake device for a magnesium alloy wire drawing machine according to claim 2, characterized in that: A cross bar (212) is fixedly provided on one side of the slide plate (210), a first gear (213) is fixedly provided on one end of the cross bar (212), a second gear (214) is fixedly sleeved on the outer surface of the rotating rod (201), a bidirectional motor (215) is installed on one side of the bracket (1), and an output shaft of the bidirectional motor (215) is connected to one side of the bidirectional screw rod (202).

4. The pay-off reel brake device for a magnesium alloy wire drawing machine according to claim 1, characterized in that: A water tank (3) is fixedly provided on one side of the bracket (1), and a first connecting pipe (302) is installed on one side of the water tank (3).

5. The pay-off reel brake device for a magnesium alloy wire drawing machine according to claim 4, characterized in that: A delivery pump (303) is installed at one end of the first connecting pipe (302), and a second connecting pipe (304) is installed at the output end of the delivery pump (303).

6. The pay-off reel brake device for a magnesium alloy wire drawing machine according to claim 5, characterized in that: A drainage pipe (305) is installed at one end of the second connecting pipe (304), and a plurality of water outlet holes are provided on the outer surface of the drainage pipe (305).

7. The pay-off reel brake device for a magnesium alloy wire drawing machine according to claim 1, characterized in that: Two guide plates (301) are fixedly provided on both sides of the inner wall of the bracket (1).

8. The pay-off reel brake device for a magnesium alloy wire drawing machine according to claim 1, characterized in that: The outer surface of the bidirectional screw rod (202) is threadedly sleeved with two circular plates (207), and the two circular plates (207) are movably embedded in the inner wall of the cylinder (206).