Precoated sand device for stainless steel valve casting

By designing a support frame and a motor-driven transmission system, the automated cleaning of the coated sand device for stainless steel valve casting is achieved, solving the problem of inconvenient cleaning inside the device, improving work efficiency and extending the service life of key components.

CN223352862UActive Publication Date: 2025-09-19滨州东科金属制品有限公司
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Patent Information

Application Number
CN202422793636.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-19
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

During use, the existing coated sand device for stainless steel valve casting is prone to accumulation of coated sand inside the device, making cleaning inconvenient, especially due to the small internal space, which makes effective cleaning difficult.

Method used

A device including a support frame, an electric telescopic column, a sandblasting nozzle, a motor-driven transmission system and a cleaning brush was designed. The electric telescopic column and the motor-driven transmission drive the cleaning brush for automatic cleaning, and the position adjustment and movement of the device were achieved in combination with an electric push rod.

Benefits of technology

The automatic cleaning of the coated sand device is realized, which saves time, improves work efficiency, facilitates the position adjustment of the device, and extends the service life of key components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of precoated sand devices, and particularly relates to a precoated sand device for casting a stainless steel valve, which comprises a support frame, the top of the supporting frame is fixedly connected with a supporting frame. The top of the supporting frame is fixedly connected with a storage box. The top of the supporting frame is fixedly connected with a first electric telescopic column. A sand blasting nozzle is arranged at the output end of the first electric telescopic column; the sand blasting nozzle is connected with the storage box through a connecting pipe; the top of the supporting frame is fixedly connected with two fixing plates. A second electric telescopic column is fixedly connected to one side of the fixed plate; the output end of the second electric telescopic column is fixedly connected with a valve casting mold. The problems that in the using process of an existing precoated sand device for stainless steel valve casting, precoated sand can be accumulated in the device, a user needs to enter the device for cleaning, and due to the fact that the internal space of the device is small, the user cannot conveniently clean the device are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coated sand devices, in particular to a coated sand device for casting stainless steel valves. Background Art

[0002] Coated sand is molding sand or core sand whose surface is covered with a layer of solid resin film before molding. There are two coating processes: cold method and hot method. The cold method is to dissolve the resin with ethanol and add urotropine during the sand mixing process so that the two are coated on the surface of the sand grains. The ethanol evaporates to obtain coated sand; the hot method is to preheat the sand to a certain temperature, add resin to melt it, stir it to coat the resin on the surface of the sand grains, add urotropine aqueous solution and lubricant, cool, crush and sieve to obtain coated sand, which is used for casting steel and iron parts.

[0003] The coated sand device currently used in the stainless steel valve casting process in the existing technology is a device specifically used to produce coated sand. Coated sand is a pretreated sand with a solid resin film on its surface. This sand can provide good molding sand strength and surface quality during the casting process, and at the same time exhibit good collapsibility during cooling and demolding. The coated sand device usually includes steps such as sand preheating, resin mixing, sand coating, curing and cooling.

[0004] However, during the use of the existing coated sand device for stainless steel valve casting, coated sand will accumulate inside the device, which requires the user to clean it. Since the internal space of the device is small, it is inconvenient for the user to clean it. Therefore, a coated sand device for stainless steel valve casting is proposed to address the above problem. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention proposes a coated sand device for casting stainless steel valves.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a coated sand device for stainless steel valve casting, comprising a support frame; the top of the support frame is fixedly connected to a support frame; the top of the support frame is fixedly connected to a storage box; the top of the support frame is fixedly connected to a first electric telescopic column; the output end of the first electric telescopic column is provided with a sandblasting nozzle; the sandblasting nozzle is connected to the storage box through a connecting pipe; the top of the support frame is fixedly connected to two fixed plates; one side of the fixed plate is fixedly connected to a second electric telescopic column; the output end of the second electric telescopic column is fixedly connected to a valve casting mold; one side of the support frame is fixed It is connected to a fixed rod; one end of the fixed rod is fixedly connected to the motor; the output end of the motor is fixedly connected to the first pulley; the surface of the first pulley is sleeved with a transmission belt; one end of the transmission belt is sleeved with a second pulley; the second pulley and one side of the first pulley are fixedly connected to a screw; the surface of the screw is rotatably connected to a connecting plate; one side of the connecting plate is fixedly connected to the support frame; the surface of the screw is threadedly connected to a moving block; the top of the moving block is fixedly connected to a first connecting rod; one side of the first connecting rod is fixedly connected to the second connecting rod; one end of the second connecting rod is provided with a cleaning brush; the bottom of the cleaning brush contacts the inside of the support frame.

[0007] Preferably, both sides of the support frame are fixedly connected with fixed blocks; the top of the fixed block is fixedly connected with an electric push rod; the output end of the electric push rod is fixedly connected with a concave block; the inside of the concave block is rotatably connected with a moving wheel.

[0008] Preferably, a guide slider is fixedly connected to one side of the valve casting mold; a guide slide rod is slidably connected inside the guide slider; both ends of the guide slide rod pass through the guide slider and are connected to the support frame.

[0009] Preferably, the bottom of the connecting plate is fixedly connected to a connecting block; the bottom of the moving block is fixedly connected to a limiting slider; the internal sliding connection of the limiting slider is connected to a limiting slide rod; both ends of the limiting slide rod pass through the limiting slider and are fixedly connected to the connecting block.

[0010] Preferably, one end of the second connecting rod is threadedly connected to a fixing stud; the cleaning brush is fixedly connected to the second connecting rod via the fixing stud.

[0011] Preferably, a limit bearing is sleeved and connected to the surface of the screw; and the outer surface of the limit bearing is fixedly connected to the connecting plate.

[0012] Preferably, a movable groove is provided inside the support frame; the valve casting mold and the second connecting rod are both located in the movable groove.

[0013] Beneficial effects of the utility model:

[0014] 1. The utility model provides a coated sand device for casting stainless steel valves, which starts the second electric telescopic column; the second electric telescopic column drives the valve casting mold together; then the first electric telescopic column is started, the first electric telescopic column drives the sandblasting nozzle to move and contact and cooperate with the valve casting mold, and then the sandblasting nozzle is started to perform sandblasting casting. After casting, the user starts the motor; the motor drives the first pulley to rotate, the first pulley drives the transmission belt to rotate, the transmission belt drives the second pulley to rotate, the first pulley and the second pulley drive the screw to rotate, the screw drives the moving block to move, the moving block drives the first connecting rod to move, the first connecting rod drives the second connecting rod to move, and the second connecting rod drives the cleaning brush to move, so that the cleaning brush cleans the inside of the support frame, thereby facilitating cleaning for the user, saving time and improving work efficiency.

[0015] 2. The utility model provides a coated sand device for stainless steel valve casting. By starting the electric push rod, the electric push rod drives the concave block to move, and the concave block drives the moving wheel to contact the ground, so that the support frame is separated from the ground, thereby enabling the device to move, making it convenient for the user to adjust the position of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 This is a rear perspective view of the coated sand device for stainless steel valve casting in the utility model;

[0019] Figure 3 This is a left-side sectional perspective view of a coated sand device for stainless steel valve casting in the present invention;

[0020] Figure 4 It is a top-down, sectional, and stereoscopic view of a coated sand device for casting stainless steel valves in the utility model.

[0021] Legend:

[0022] 1. Support frame; 101. Support frame; 102. Storage box; 103. First electric telescopic column; 104. Sandblasting nozzle; 105. Fixed plate; 106. Second electric telescopic column; 107. Valve casting mold; 108. Fixed rod; 109. Motor; 110. First pulley; 111. Transmission belt; 112. Second pulley; 113. Screw; 114. Moving block; 115. First connecting rod; 116. Second connecting rod; 117. Cleaning brush; 118. Connecting plate; 2. Fixed block; 201. Electric push rod; 202. Concave block; 203. Moving wheel; 3. Guide slider; 301. Guide slide; 4. Connecting block; 401. Limit slider; 402. Limit slide; 5. Fixed stud; 6. Limit bearing; 7. Movable groove. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Specific examples are given below.

[0025] See also Figure 1 - Figure 4The utility model provides a coated sand device for stainless steel valve casting, comprising a support frame 1; a support frame 101 is fixedly connected to the top of the support frame 1; a material storage box 102 is fixedly connected to the top of the support frame 101; a first electric telescopic column 103 is fixedly connected to the top of the support frame 101; a sandblasting nozzle 104 is provided at the output end of the first electric telescopic column 103; the sandblasting nozzle 104 is connected to the material storage box 102 through a connecting pipe; two fixed plates 105 are fixedly connected to the top of the support frame 1; a second electric telescopic column 106 is fixedly connected to one side of the fixed plate 105; the second electric telescopic column 106 The output end is fixedly connected to the valve casting mold 107; a fixing rod 108 is fixedly connected to one side of the support frame 1; one end of the fixing rod 108 is fixedly connected to the motor 109; the output end of the motor 109 is fixedly connected to the first pulley 110; the surface of the first pulley 110 is sleeved with a transmission belt 111; one end of the transmission belt 111 is sleeved with a second pulley 112; the second pulley 112 and one side of the first pulley 110 are fixedly connected to a screw 113; the surface of the screw 113 is rotatably connected to a connecting plate 118; one side of the connecting plate 118 is fixedly connected to the support frame 1; the surface of the screw 113 The surface is threadedly connected with a moving block 114; the top of the moving block 114 is fixedly connected to a first connecting rod 115; one side of the first connecting rod 115 is fixedly connected to a second connecting rod 116; one end of the second connecting rod 116 is provided with a cleaning brush 117; the bottom of the cleaning brush 117 is in contact with the inside of the support frame 1; when working, by starting the second electric telescopic column 106; the second electric telescopic column 106 drives the valve casting mold 107 together; then the first electric telescopic column 103 is started, and the first electric telescopic column 103 drives the sandblasting nozzle 104 to move and contact with the valve casting mold 107, and then the sandblasting nozzle 104 is started. Sandblasting casting is performed. After casting, the user starts the motor 109; the motor 109 drives the first pulley 110 to rotate, the first pulley 110 drives the transmission belt 111 to rotate, the transmission belt 111 drives the second pulley 112 to rotate, the first pulley 110 and the second pulley 112 drive the screw 113 to rotate, the screw 113 drives the moving block 114 to move, the moving block 114 drives the first connecting rod 115 to move, the first connecting rod 115 drives the second connecting rod 116 to move, and the second connecting rod 116 drives the cleaning brush 117 to move, so that the cleaning brush 117 cleans the inside of the support frame 1, thereby facilitating cleaning by the user, saving time and improving work efficiency.

[0026] Further, such as Figure 1 and Figure 2As shown, both sides of the support frame 1 are fixedly connected to fixed blocks 2; the top of the fixed block 2 is fixedly connected to an electric push rod 201; the output end of the electric push rod 201 is fixedly connected to a concave block 202; the inner rotation of the concave block 202 is connected to a moving wheel 203; when working, by starting the electric push rod 201, the electric push rod 201 drives the concave block 202 to move, and the concave block 202 drives the moving wheel 203 to contact the ground, so that the support frame 1 is separated from the ground, thereby enabling the device to be moved, which is convenient for the user to adjust the position of the device.

[0027] Further, such as Figure 1 As shown, one side of the valve casting mold 107 is fixedly connected to a guide slider 3; the guide slider 3 is internally slidably connected to a guide slide bar 301; both ends of the guide slide bar 301 pass through the guide slider 3 and are connected to the support frame 1; when working, the valve casting mold 107 drives the guide slider 3 to slide on the guide slide bar 301, horizontally guiding the valve casting mold 107, thereby reducing the deviation between the valve casting molds 107.

[0028] Further, such as Figure 1 and Figure 2 As shown, the bottom of the connecting plate 118 is fixedly connected to the connecting block 4; the bottom of the moving block 114 is fixedly connected to the limiting slider 401; the internal sliding connection of the limiting slider 401 is the limiting slide rod 402; both ends of the limiting slide rod 402 pass through the limiting slider 401 and are fixedly connected to the connecting block 4; when working, the moving block 114 drives the limiting slider 401 to slide on the limiting slide rod 402, guiding and limiting the limiting slider 401; thereby horizontally limiting the moving block 114, making it easier for the moving block 114 to move as the screw rod 113 rotates.

[0029] Further, such as Figure 1 As shown, one end of the second connecting rod 116 is threadedly connected to a fixing stud 5; the cleaning brush 117 is fixedly connected to the second connecting rod 116 through the fixing stud 5; during operation, by rotating the fixing stud 5, the fixing stud 5 is separated from the second connecting rod 116 and the cleaning brush 117, so that the cleaning brush 117 can be disassembled and replaced.

[0030] Further, such as Figure 2 As shown, the surface of the screw 113 is sleeved and connected with a limit bearing 6; the outer surface of the limit bearing 6 is fixedly connected to the connecting plate 118; when working, the screw 113 rotates on the connecting plate 118 through the limit bearing 6, limiting the screw 113, reducing the position change of the screw 113, and extending the service life of the screw 113.

[0031] Further, such as Figure 3As shown, a movable groove 7 is opened inside the support frame 1; the valve casting mold 107 and the second connecting rod 116 are both located in the movable groove 7; during operation, the valve casting mold 107 and the second connecting rod 116 work in the movable groove 7, reducing the wear of the valve casting mold 107 and the second connecting rod 116, and extending the service life of the valve casting mold 107 and the second connecting rod 116.

[0032] Working principle: Start the second electric telescopic column 106; the second electric telescopic column 106 drives the valve casting mold 107 to close together; then start the first electric telescopic column 103, the first electric telescopic column 103 drives the sandblasting nozzle 104 to move and contact the valve casting mold 107, and then start the sandblasting nozzle 104 to perform sandblasting casting. After casting, the user starts the motor 109; the motor 109 drives the first pulley 110 to rotate, the first pulley 110 drives the transmission belt 111 to rotate, the transmission belt 111 drives the second pulley 112 to rotate, and the first pulley 110 The second pulley 112 drives the screw 113 to rotate, the screw 113 drives the moving block 114 to move, the moving block 114 drives the first connecting rod 115 to move, the first connecting rod 115 drives the second connecting rod 116 to move, and the second connecting rod 116 drives the cleaning brush 117 to move, so that the cleaning brush 117 cleans the inside of the support frame 1, thereby facilitating cleaning by the user, saving time and improving work efficiency. By starting the electric push rod 201, the electric push rod 201 drives the concave block 202 to move, and the concave block 202 drives the moving wheel 203 to contact the ground, so that the support The frame 1 is separated from the ground, so that the device can be moved, which is convenient for the user to adjust the position of the device. The valve casting mold 107 drives the guide slider 3 to slide on the guide slide bar 301, and guides the valve casting mold 107 horizontally to reduce the deviation between the valve casting molds 107. The moving block 114 drives the limit slider 401 to slide on the limit slider 402, and guides and limits the limit slider 401; thereby, the moving block 114 is horizontally limited, so that the moving block 114 moves more easily as the screw 113 rotates. By rotating the fixing stud 5, the The fixing stud 5 is separated from the second connecting rod 116 and the cleaning brush 117, so that the cleaning brush 117 can be disassembled and replaced. The screw 113 rotates on the connecting plate 118 through the limit bearing 6, which limits the screw 113, reduces the position change of the screw 113, and extends the service life of the screw 113. The valve casting mold 107 and the second connecting rod 116 work in the movable groove 7, reducing the wear of the valve casting mold 107 and the second connecting rod 116 and extending the service life of the valve casting mold 107 and the second connecting rod 116.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A coated sand device for stainless steel valve casting, comprising a support frame (1); characterized in that: The top of the support frame (1) is fixedly connected to a support frame (101); the top of the support frame (101) is fixedly connected to a material storage box (102); the top of the support frame (101) is fixedly connected to a first electric telescopic column (103); the output end of the first electric telescopic column (103) is provided with a sandblasting nozzle (104); the sandblasting nozzle (104) is connected to the material storage box (102) via a connecting pipe; the top of the support frame (1) is fixedly connected to two fixed plates (105); one side of the fixed plate (105) is fixedly connected to a second electric telescopic column (106); the output end of the second electric telescopic column (106) is fixedly connected to a valve casting mold (107); one side of the support frame (1) is fixedly connected to a fixed rod (108); one end of the fixed rod (108) is fixedly connected to a motor (109); the output of the motor (109) The first end of the belt pulley (110) is fixedly connected to the first pulley (110); the surface of the first pulley (110) is sleeved and connected to the transmission belt (111); one end of the transmission belt (111) is sleeved and connected to the second pulley (112); the second pulley (112) and one side of the first pulley (110) are fixedly connected to a screw rod (113); the surface of the screw rod (113) is rotatably connected to a connecting plate (118); one side of the connecting plate (118) is fixedly connected to the support frame (1); the surface of the screw rod (113) is threadedly connected to a moving block (114); the top of the moving block (114) is fixedly connected to a first connecting rod (115); one side of the first connecting rod (115) is fixedly connected to a second connecting rod (116); a cleaning brush (117) is provided at one end of the second connecting rod (116); the bottom of the cleaning brush (117) is in contact with the inside of the support frame (1).

2. The coated sand device for stainless steel valve casting according to claim 1, characterized in that: Both sides of the support frame (1) are fixedly connected to fixed blocks (2); the top of the fixed block (2) is fixedly connected to an electric push rod (201); the output end of the electric push rod (201) is fixedly connected to a concave block (202); and the interior of the concave block (202) is rotatably connected to a moving wheel (203).

3. The coated sand device for stainless steel valve casting according to claim 1, characterized in that: A guide slider (3) is fixedly connected to one side of the valve casting mold (107); a guide slide bar (301) is slidably connected inside the guide slider (3); both ends of the guide slide bar (301) pass through the guide slider (3) and are connected to the support frame (1).

4. The coated sand device for stainless steel valve casting according to claim 1, characterized in that: The bottom of the connecting plate (118) is fixedly connected to a connecting block (4); the bottom of the moving block (114) is fixedly connected to a limiting slider (401); the inner sliding connection of the limiting slider (401) is connected to a limiting slide rod (402); both ends of the limiting slide rod (402) pass through the limiting slider (401) and are fixedly connected to the connecting block (4).

5. The coated sand device for stainless steel valve casting according to claim 1, characterized in that: One end of the second connecting rod (116) is threadedly connected to a fixing stud (5); the cleaning brush (117) is fixedly connected to the second connecting rod (116) via the fixing stud (5).

6. The coated sand device for stainless steel valve casting according to claim 1, characterized in that: The surface of the screw rod (113) is sleeved and connected to a limit bearing (6); the outer surface of the limit bearing (6) is fixedly connected to the connecting plate (118).

7. The coated sand device for stainless steel valve casting according to claim 1, characterized in that: A movable groove (7) is provided inside the support frame (1); the valve casting mold (107) and the second connecting rod (116) are both located in the movable groove (7).