Production device for aluminum alloy cast ingot

Abstract

The utility model relates to the technical field of metal casting, in particular to a production device for aluminum alloy cast ingots. Comprising a rack, a transmission belt a, a limiting plate, a rack, a pouring mechanism, a cooling mechanism, a plurality of molds, a plurality of elastic pushing assemblies and a plurality of gears. A power assembly used for driving the transmission belt a to move is installed on the machine frame. The plurality of molds are arranged in an array along the path direction of the transmission belt a; the plurality of elastic pushing assemblies are respectively mounted on the plurality of molds; the limiting plate is connected with the rack and located on the inner side of the transmission belt a. The plurality of gears are respectively mounted on the plurality of guide rods; the pouring mechanism and the cooling mechanism are both installed at the upper end of the rack. According to the utility model, the plurality of movable molds are arranged, so that the continuous casting work can be realized, the pouring, cooling and automatic unloading work can be simultaneously carried out, the whole working rhythm is compact and orderly, and the production efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of metal casting, in particular to a production device for aluminum alloy ingots. Background Art

[0002] Aluminum alloy is the most widely used type of non-ferrous metal structural material in industry. With the rapid development of industrial economy, the demand for aluminum alloy products is increasing, so aluminum alloy ingot production equipment is becoming more and more important.

[0003] In the prior art, after the molten aluminum liquid is cast and shaped, it is necessary to wait for the aluminum product to cool and be taken out before the next round of casting can be carried out. The operation is relatively cumbersome and affects work efficiency. Utility Model Content

[0004] The utility model aims to solve the problems existing in the background technology and proposes a production device for aluminum alloy ingots.

[0005] The technical solution of the utility model is a device for producing aluminum alloy ingots, comprising:

[0006] A frame and a transmission belt a, wherein a power assembly for driving the transmission belt a is installed on the frame;

[0007] Multiple molds are arranged in an array along the path direction of the transmission belt a, and multiple connecting plates are connected between the molds and the transmission belt a;

[0008] Multiple elastic push components, each of which is mounted on a plurality of molds. The elastic push components include a fixed plate, a guide rod, a spring, and a sealing plate. The fixed plate is mounted on a transmission belt a. The guide rod movably passes through the fixed plate and the mold and is connected to the sealing plate. A groove that fits the sealing plate is provided on the inner side of the mold. The end of the guide rod away from the sealing plate is a hemispherical structure, and the spring is sleeved and mounted on the guide rod.

[0009] The limiting plate is connected to the frame and is located on the inner side of the transmission belt a, and one end of the limiting plate is an upwardly bent structure;

[0010] A rack and a plurality of gears, wherein the plurality of gears are respectively mounted on a plurality of guide rods, and the rack is fixedly connected to the frame;

[0011] The pouring mechanism and the cooling mechanism are both installed at the upper end of the frame.

[0012] Preferably, a conveying mechanism is provided below the transmission belt a.

[0013] Preferably, an inclined plate is installed at the bottom end of the conveying mechanism, and the inclined plate is located directly below the cooling mechanism.

[0014] Preferably, the power assembly includes a motor a and two transmission rollers a, both of which are rotatably mounted on the frame, an annular groove is provided on the transmission roller a, a transmission belt a is sleeved and mounted on the two transmission rollers a, and the motor a is mounted on the frame and its output shaft is connected to the rotating shaft of the transmission roller a.

[0015] Preferably, the cooling mechanism includes a nozzle, a bracket is installed on the rack, the nozzle is installed on the bracket, and a water pipe is connected to the nozzle.

[0016] Compared with the existing technology, the utility model has the following beneficial technical effects: the utility model can realize continuous casting by setting multiple movable molds, and can simultaneously perform pouring, cooling and automatic unloading. The entire work rhythm is compact and orderly, and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 and Figure 2 All of them are structural schematic diagrams of the present utility model.

[0018] Figure 3 for Figure 1 Schematic diagram of the local enlarged structure at point A.

[0019] Figure numerals: 1. Frame; 2. Drive belt a; 3. Motor a; 4. Drive roller a; 5. Conveying mechanism; 6. Casting mechanism; 7. Mold; 8. Bracket; 9. Nozzle; 10. Inclined plate; 11. Limiting plate; 12. Connecting plate; 13. Fixed plate; 14. Guide rod; 15. Spring; 16. Gear; 17. Rack; 18. Sealing plate. DETAILED DESCRIPTION

[0020] Example 1

[0021] like Figure 1-Figure 3 As shown, the present embodiment proposes a device for producing aluminum alloy ingots, which includes a frame 1, a transmission belt a2, a limiting plate 11, a rack 17, a casting mechanism 6, a cooling mechanism, multiple molds 7, multiple elastic pushing components and multiple gears 16.

[0022] A power assembly for driving the transmission belt a2 to move is installed on the frame 1. The power assembly includes a motor a3 and two transmission rollers a4. The two transmission rollers a4 are both rotatably installed on the frame 1. An annular groove is provided on the transmission roller a4 for the gear 16 to pass through. The transmission belt a2 is sleeved and installed on the two transmission rollers a4. The motor a3 is installed on the frame 1 and its output shaft is connected to the rotating shaft of the transmission roller a4. The motor a3 is started to drive the transmission roller a4 to rotate, thereby driving the transmission belt a2 to move.

[0023] Multiple molds 7 are arranged in an array along the path direction of the transmission belt a2, and multiple connecting plates 12 are connected between the molds 7 and the transmission belt a2; multiple elastic pushing components are respectively installed on the multiple molds 7, and the elastic pushing components include a fixed plate 13, a guide rod 14, a spring 15 and a sealing plate 18. The fixed plate 13 is set on the transmission belt a2, and the guide rod 14 movably passes through the fixed plate 13 and the mold 7 and is connected to the sealing plate 18. A groove that fits the sealing plate 18 is opened on the inner side of the mold 7. The end of the guide rod 14 away from the sealing plate 18 is a hemispherical structure, and the spring 15 is mounted on the guide rod 14; the limit plate 11 is connected to the frame 1 and is located on the inner side of the transmission belt a2, and one end of the limit plate 11 is an upwardly bent structure; multiple gears 16 are respectively installed on the multiple guide rods 14, and the rack 17 is fixedly connected to the frame 1.

[0024] The pouring mechanism 6 and the cooling mechanism are both installed at the upper end of the frame 1; the pouring mechanism 6 includes a heating box for storing and heating molten aluminum, a discharge pipe is installed at the bottom end of the heating box, and an electric valve is installed on the discharge pipe; and a proximity sensor is installed at the bottom end of the heating box. When the mold 7 approaches the proximity sensor, the proximity sensor feeds back a signal to the control module, and the control module controls the power component to stop driving, and drives the transmission belt a2 to move after the pouring of the molten aluminum is completed; the cooling mechanism includes a nozzle 9, a bracket 8 is installed on the frame 1, and the nozzle 9 is installed on the bracket 8. A water pipe is connected to the nozzle 9, and the water pipe is connected to the output end of the faucet or the water pump. External water enters the interior of the nozzle 9 through the water pipe, and the water sprayed by the nozzle 9 can cool the mold 7 and the aluminum product.

[0025] In this embodiment, molten aluminum liquid is poured into the interior of the mold 7 through the provided pouring mechanism, and the aluminum liquid gradually solidifies in the inner cavity of the mold 7. The transmission belt a2 is driven to move by the provided power component. When the mold 7 moves to the position below the nozzle 9, the water sprayed from the nozzle 9 flows into the mold 7, which can realize the cooling of the aluminum product. When the mold 7 moves to the position below the transmission belt a2, the aluminum product is bonded to the inner cavity of the mold 7. When the gear 16 begins to contact with the rack 17, as the gear 16 moves, the gear 16 is driven to rotate. The rotation of the gear 16 drives the guide rod 14 and the sealing plate 18 to rotate. The rotation of the sealing plate 18 enables it to separate from the surface of the aluminum product. When the guide rod 14 moves to the inclined position of the limit plate 11, it forces the guide rod 14 to start moving downward, and the aluminum product can be ejected from the inner cavity of the mold 7, thereby realizing the function of automatic unloading.

[0026] Example 2

[0027] like Figure 1 and Figure 2As shown, this embodiment proposes a device for producing aluminum alloy ingots. Compared with Example 1, in this embodiment, a conveying mechanism 5 is arranged below the transmission belt a2, and the conveying mechanism 5 includes a mounting frame, a motor b, a transmission belt b and two transmission rollers b, wherein the two transmission rollers b are rotatably mounted on the mounting frame, the transmission belt b is sleeved on the two transmission rollers b, the motor b is mounted on the mounting frame and its output shaft is connected to the rotating shaft of the transmission roller b; the aluminum products after unloading fall onto the conveying mechanism 5, and the set conveying mechanism 5 can convey the aluminum products after unloading to the next workstation.

[0028] Example 3

[0029] like Figure 1 As shown, this embodiment proposes a device for producing aluminum alloy ingots. Compared with the second embodiment, in this embodiment, an inclined plate 10 is installed at the bottom end of the conveying mechanism 5. The inclined plate 10 is located directly below the cooling mechanism. A water tank can be set at the bottom end of the inclined plate 10. The sprayed water flows into the inclined plate 10 and finally flows into the interior of the water tank through the inclined plate 10, avoiding waste of water resources.

[0030] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A device for producing aluminum alloy ingots, characterized in that: include: A frame (1) and a transmission belt a (2), wherein a power assembly for driving the transmission belt a (2) is installed on the frame (1); A plurality of molds (7), wherein the plurality of molds (7) are arranged in an array along the path direction of the transmission belt a (2), and a plurality of connecting plates (12) are connected between the molds (7) and the transmission belt a (2); A plurality of elastic push components are respectively installed on a plurality of molds (7), the elastic push components comprising a fixed plate (13), a guide rod (14), a spring (15) and a sealing plate (18), the fixed plate (13) is arranged on the transmission belt a (2), the guide rod (14) movably passes through the fixed plate (13) and the mold (7) and is connected to the sealing plate (18), a groove that fits with the sealing plate (18) is provided on the inner side of the mold (7), the end of the guide rod (14) away from the sealing plate (18) is a hemispherical structure, and the spring (15) is sleeved and installed on the guide rod (14); A limit plate (11), the limit plate (11) is connected to the frame (1) and is located on the inner side of the transmission belt a (2), and one end of the limit plate (11) is an upwardly bent structure; A rack (17) and a plurality of gears (16), wherein the plurality of gears (16) are respectively mounted on a plurality of guide rods (14), and the rack (17) is fixedly connected to the frame (1); The pouring mechanism (6) and the cooling mechanism are both installed on the upper end of the frame (1).

2. The device for producing aluminum alloy ingots according to claim 1, characterized in that: A conveying mechanism (5) is provided below the transmission belt a (2).

3. The device for producing aluminum alloy ingots according to claim 2, characterized in that: An inclined plate (10) is installed at the bottom end of the conveying mechanism (5), and the inclined plate (10) is located directly below the cooling mechanism.

4. The device for producing aluminum alloy ingots according to claim 1, characterized in that: The power assembly includes a motor a (3) and two transmission rollers a (4). The two transmission rollers a (4) are both rotatably mounted on a frame (1). An annular groove is provided on the transmission rollers a (4). A transmission belt a (2) is sleeved and mounted on the two transmission rollers a (4). The motor a (3) is mounted on the frame (1) and its output shaft is connected to the rotating shaft of the transmission rollers a (4).

5. The device for producing aluminum alloy ingots according to claim 1, characterized in that: The cooling mechanism comprises a nozzle (9), a bracket (8) is installed on the frame (1), the nozzle (9) is installed on the bracket (8), and a water pipe is connected to the nozzle (9).

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