Chip breaking PCD blade for aluminum alloy machining

By designing a diamond chip breaker and an aluminum alloy processing blade with a gourd-shaped chip-breaking protrusion, the chip breaking problem in aluminum alloy processing is solved and the wear resistance and chip breaking efficiency of the tool are improved.

CN223352969UActive Publication Date: 2025-09-19上海千音机械有限公司
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Patent Information

Application Number
CN202422387620.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-19
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The chip breaking problem is prominent during aluminum alloy processing, and existing tools are difficult to effectively solve it.

Method used

A chip-breaking PCD insert for aluminum alloy machining is designed. The chip breaker is made of diamond material and is equipped with a cutting edge and a gourd-shaped chip-breaking protrusion. It is connected to the diamond-shaped carbide cutter body by welding. The chip-breaking protrusion is used to impact the aluminum chips during the cutting process to achieve chip breaking.

Benefits of technology

It effectively solves the chip breaking problem in aluminum alloy processing and improves the wear resistance and chip breaking efficiency of the tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chip breaking PCD (Polycrystalline Diamond) blade for aluminum alloy processing, which comprises a blade body, a chip breaker is arranged at one end of the blade body, the chip breaker is provided with a cutting edge, and a chip breaking bulge is arranged on a chip breaker body on the inner side of the cutting edge. Compared with the prior art, the utility model has the advantages that: in the processing process, the cut aluminum skimmings collide with the skimming breaking bulges, so that the skimming breaking effect is achieved, and the problem of skimming breaking during aluminum alloy processing is effectively solved.
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Description

Technical Field

[0001] The utility model relates to a cutting tool, in particular to a chip-breaking PCD blade for processing aluminum alloys. Background Art

[0002] As people's demand for lightweight products becomes increasingly stringent, more and more products are being made of aluminum alloys. As aluminum alloys become increasingly better, with higher hardness and ductility, the chip breaking problem during machining becomes more significant, and has become a major problem in current machining processes. Therefore, the development of chip-breaking PCD inserts for aluminum alloy machining has become an urgent issue for those skilled in the art. Utility Model Content

[0003] The utility model aims to solve the above-mentioned deficiencies and provides a chip-breaking PCD insert for machining aluminum alloys.

[0004] The above-mentioned purpose of the present invention is achieved through the following technical solution: a chip-breaking PCD blade for processing aluminum alloy, comprising a cutter body, a chip breaker provided at one end of the cutter body, the chip breaker having a cutting edge, and a chip-breaking protrusion provided on the chip breaker body inside the cutting edge.

[0005] Furthermore, the chip breaking protrusion is gourd-shaped.

[0006] Furthermore, a locking positioning hole is provided on the knife body.

[0007] Furthermore, the blade body has a diamond-shaped structure and is made of cemented carbide.

[0008] Furthermore, the diamond inner angle of the front end of the blade body is 35°.

[0009] Furthermore, the chip breaker is made of PCD.

[0010] Furthermore, a bevel cut is provided at the cutting edge.

[0011] Furthermore, the cutter body and the chip breaker are connected and fixed by welding.

[0012] The advantage of the utility model over the prior art is that during the processing, the cut aluminum chips collide with the chip breaking protrusions of the utility model, thereby achieving the chip breaking effect and effectively solving the chip breaking problem in aluminum alloy processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model from one side angle.

[0014] Figure 2 It is a structural schematic diagram of the utility model from another side angle.

[0015] Figure 3 It is a schematic diagram of the exploded structure of the present utility model. DETAILED DESCRIPTION

[0016] The present invention will be further described below in conjunction with the accompanying drawings.

[0017] like Figure 1 、 Figure 2 and Figure 3 As shown, a chip-breaking PCD blade for processing aluminum alloys includes a blade body 1, which is provided with a locking positioning hole 2. The blade body 1 has a diamond structure, and the diamond internal angle at the front end of the blade body 1 is 35 degrees. The material is cemented carbide. A chip breaker 3 is welded to one end of the blade body 1. The chip breaker 3 is made of diamond (PCD) material. The chip breaker 3 is provided with a cutting edge 4, and the cutting edge 4 is provided with a bevel cut 5. The chip breaker 2 body inside the cutting edge 4 is provided with a chip-breaking protrusion 6, and the chip-breaking protrusion 6 is gourd-shaped. The utility model utilizes the diamond cutting edge 4 to improve the wear resistance of the tool, and uses laser engraving to carve the chip-breaking protrusion 6 into a gourd shape. The blade is locked to the blade slot of the tool bar through the locking positioning hole 2 and screws.

[0018] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A chip-breaking PCD insert for aluminum alloy machining, comprising a cutter body, characterized in that: A chip breaker is provided at one end of the cutter body. The chip breaker is provided with a cutting edge. A chip breaking protrusion is provided on the chip breaker body inside the cutting edge.

2. The chip-breaking PCD insert for aluminum alloy machining according to claim 1, characterized in that: The chip breaking protrusion is gourd-shaped.

3. The chip-breaking PCD insert for aluminum alloy machining according to claim 1, characterized in that: A locking positioning hole is provided on the knife body.

4. The chip-breaking PCD insert for aluminum alloy machining according to claim 1, characterized in that: The cutter body has a diamond-shaped structure and is made of hard alloy.

5. The chip-breaking PCD insert for aluminum alloy machining according to claim 4, characterized in that: The diamond inner angle at the front end of the blade body is 35°.

6. The chip-breaking PCD insert for aluminum alloy machining according to claim 1, characterized in that: The chip breaker is made of diamond material.

7. The chip-breaking PCD insert for aluminum alloy machining according to claim 1, characterized in that: The cutting edge is provided with a bevel cut.

8. The chip-breaking PCD insert for aluminum alloy machining according to claim 1, characterized in that: The cutter body and the chip breaker are connected and fixed by welding.